CN214918313U - Rotor on-line detection system - Google Patents
Rotor on-line detection system Download PDFInfo
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- CN214918313U CN214918313U CN202121418965.4U CN202121418965U CN214918313U CN 214918313 U CN214918313 U CN 214918313U CN 202121418965 U CN202121418965 U CN 202121418965U CN 214918313 U CN214918313 U CN 214918313U
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Abstract
The utility model relates to a rotor on-line measuring system, include: the clamping mechanism is used for clamping the target object; the rotating mechanism is arranged on one side of the clamping mechanism; the rotating mechanism comprises a turntable and a first driving piece for driving the turntable to rotate, and the turntable is provided with at least one clamping part for clamping a target object; a detection mechanism for detecting a target object; the detection mechanism comprises at least three detection stations which are arranged along the circumferential direction of the turntable; and the control mechanism is in signal connection with the clamping mechanism, the rotating mechanism and the detection mechanism. Through the mode, the holding part clamps the target object, the first driving piece drives the turntable to rotate to the corresponding station of the detection mechanism for detection, and detected data are uploaded to the control mechanism, so that the detection is convenient and rapid; detection mechanism includes at least three detection station to carry out comprehensive detection to the object, improve detection efficiency and degree of accuracy.
Description
Technical Field
The utility model relates to a rotor on-line measuring system belongs to industrial automation check out test set technical field.
Background
In the production process of the motor rotor, each process device generates defective products due to various reasons, and the defective products can be influenced by personnel factors if the defective products are detected by personnel to cause the defective rotor to flow into the next working procedure. However, personnel detection cannot perform defect classification and uploading in real time, and hysteresis exists in adjusting technical parameters of related equipment. Moreover, the personnel detection efficiency is not high, and the probability of missed detection and false detection is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rotor on-line measuring system, its detection efficiency that can improve the rotor, and the detection data can upload in real time.
In order to achieve the above purpose, the utility model provides a following technical scheme: an on-line rotor detection system comprising:
the clamping mechanism is used for clamping the target object;
the rotating mechanism is arranged on one side of the clamping mechanism; the rotating mechanism comprises a turntable and a first driving piece for driving the turntable to rotate, and the turntable is provided with at least one clamping part for clamping the target object;
a detection mechanism for detecting the target object; the detection mechanism comprises at least three detection stations which are arranged along the circumferential direction of the turntable; and
and the control mechanism is in signal connection with the clamping mechanism, the rotating mechanism and the detection mechanism.
In one embodiment, at least three of the inspection stations are identical in structure;
each detection station comprises a frame body, an illumination assembly and a detection assembly, wherein the illumination assembly is arranged on the frame body and used for illuminating the target object, and the detection assembly is arranged on the frame body and used for detecting the target object.
In one embodiment, the lighting assembly includes a first light source located above the object and a second light source located behind the object, the first light source being movable relative to the frame, the second light source being rotatable relative to the frame.
In one embodiment, the detection station further includes a connection assembly for connecting the first light source and the rack, the connection assembly includes a connection plate and a second driving member for driving the connection plate to move along the height direction of the rack, the second driving member is connected to the rack, and the connection plate is connected to the first light source.
In one embodiment, a first arc-shaped chute is formed in the connecting plate, and a first sliding block capable of sliding along the first arc-shaped chute is arranged on the first light source.
In one embodiment, the detection assembly comprises a first detection piece positioned above the first light source and a second detection piece positioned behind the second light source;
the first detecting member may move relative to the frame body, and the second detecting member may rotate relative to the frame body.
In one embodiment, the detection station further includes a fixing plate connected to the frame body, and a fixing member for connecting the fixing plate and the second detection member, the fixing plate is provided with a second arc-shaped sliding groove, and the fixing member is provided with a second sliding block in sliding fit with the second arc-shaped sliding groove.
In one embodiment, the clamping mechanism includes a first clamping member disposed on one side of the rotating mechanism for clamping the target object to the clamping portion, and a second clamping member disposed on one side of the inspection station for receiving an instruction from the control mechanism to place the inspected target object in a target area.
In one embodiment, the rotor online detection system further comprises a conveying mechanism, and the conveying mechanism comprises a first conveying assembly connected with the first clamping piece and a second conveying assembly connected with the second clamping piece.
In one embodiment, the first conveying assembly and the second conveying assembly are both chain conveying assemblies.
The beneficial effects of the utility model reside in that: the rotary mechanism comprises a rotary disc with a clamping part and a first driving part for driving the rotary disc to rotate, the clamping part clamps a target object, the first driving part drives the rotary disc to rotate to a corresponding station of the detection mechanism for detection, and detected data are uploaded to the control mechanism, so that the detection is convenient and rapid; detection mechanism includes at least three detection station to carry out comprehensive detection to the object, improve detection efficiency and degree of accuracy.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings.
Drawings
Fig. 1 is a schematic structural diagram of the rotor online detection system of the present invention.
Fig. 2 is a partial schematic view of fig. 1.
Fig. 3 is a schematic structural diagram of the inspection station in fig. 1.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Referring to fig. 1 to 3, an on-line rotor detection system 100 according to a preferred embodiment of the present invention is used for detecting a target object. In this embodiment, the target is a rotor. Indeed, in other embodiments, the target may be other devices, which are not specifically limited herein, according to the actual situation.
Specifically, the rotor online detection system 100 includes a base 1, a clamping mechanism 2, a rotating mechanism 3, a detection mechanism 4 and a control mechanism 5, which are disposed on the base 1, and the control mechanism 5 is in signal connection with the clamping mechanism 2, the rotating mechanism 3 and the detection mechanism 4. The clamping mechanism 2 is used for clamping the rotor and placing the rotor on the rotating mechanism 3. The rotating mechanism 3 rotates to the detection mechanism 4, the detection mechanism 4 detects the rotor and uploads the detection data to the control mechanism 5, and the control mechanism 5 judges whether the rotor is qualified or not according to the detection data and controls the clamping mechanism 2 to place the rotor in the target area. The target area is divided into a non-defective area and a defective area. In the present embodiment, the control means 5 is an industrial computer.
The gripping mechanism 2 includes a first gripping member 21 disposed on one side of the rotating mechanism 3, the first gripping member 21 includes an air cylinder 213 and a gripping body connected to the air cylinder 213, and the air cylinder 213 can drive the gripping body to move in the height direction.
The clamping body has a first jaw 211 and a second jaw 212, and a clamping space is formed between the first jaw 211 and the second jaw 212. At least one of the first chuck member 211 and the second chuck member 212 is movable to change the size of the gripping space, thereby gripping and releasing rotors of different specifications. And, the inner side surface that first fastener 211 and second fastener 212 set up relatively is provided with flexible glue 214 to prevent to press from both sides when getting the rotor with rotor rigid contact, and then cause the destruction to the rotor. The movable structure of the first clamping piece 211 and the second clamping piece 212 is the same as the manipulator, and the details are not repeated.
The rotating mechanism 3 is provided on one side of the first gripper 21. The rotating mechanism 3 includes a rotating disc 31 and a first driving member for driving the rotating disc 31 to rotate, in this embodiment, the first driving member is a driving motor. Indeed, in other embodiments, the first driving member may also be the cylinder 213, etc., and then connected through a transmission member, which is a gear to rotate, so as to convert the linear motion of the cylinder 213 into a rotary motion, which is not specifically limited herein, depending on the actual situation.
The turntable 31 is provided with at least one clamping portion 313 for clamping the object, and in the embodiment, the turntable 31 is provided with three clamping portions 313. Each clamping portion 313 includes a first clamping piece 311 and a second clamping piece 312 which are oppositely arranged, and a clamping space is formed between the first clamping piece 311 and the second clamping piece 312 to clamp the rotor. In this embodiment, the first clamping member 311 and the second clamping member 312 may be made of an elastic material, such as silicone rubber, which forms a telescopic clamping space, and the silicone rubber may enhance the friction force with the rotor, so as to be more convenient and faster.
The detection mechanism 4 includes at least three detection stations 41, and the at least three detection stations 41 are arranged along the circumferential direction of the turntable 31. In the present embodiment, the number of the detection stations 41 is three, and the positions of the three detection stations 41 correspond to the positions of the three clamping portions 313 one by one. For the sake of illustration, the three inspection stations 41 are referred to as a first inspection station 41, a second inspection station 41, and a third inspection station 41, respectively. First detection station 41 is used for detecting the face of cylinder of rotor, and second detection station 41 is used for detecting the cylinder section and the cylinder inclined plane of rotor one side, and second detection station 41 is used for detecting the cylinder section and the cylinder inclined plane of rotor opposite side to carry out all-round detection to the rotor, in order to prevent the emergence of false retrieval, hourglass detection, improve detection efficiency and rate of accuracy.
The three inspection stations 41 are identical in structure. Each detection station 41 comprises a frame body 411, an illumination assembly 412 which is arranged on the frame body 411 and illuminates a target object, and a detection assembly 413 which is arranged on the frame body 411 and detects the target object, wherein the illumination assembly 412 is used for illuminating the rotor so that the detection assembly 413 can detect defects of all surfaces of the rotor.
The lighting assembly 412 includes a first light source 4121 positioned above the object, and a second light source 4122 positioned behind the object, wherein the first light source 4121 is movable relative to the frame 411, and the second light source 4122 is rotatable relative to the frame 411. In the present embodiment, the first light source 4121 and the second light source 4122 are both linear light sources. Indeed, in other embodiments, the first light source 4121 and the second light source 4122 may be point light sources, which are not limited herein, according to the actual situation.
The inspection station 41 further includes a connecting assembly 414 for connecting the first light source 4121 and the frame 411, the connecting assembly 414 includes a connecting plate 4142 and a second driving member 4141 for driving the connecting plate 4142 to move along the height direction of the frame 411, the second driving member 4141 is connected to the frame 411, and the connecting plate 4142 is connected to the first light source 4121. The connecting plate 4142 is provided with a first arc-shaped sliding groove, and the first light source 4121 is provided with a first sliding block capable of sliding along the first arc-shaped sliding groove, so that the first light source 4121 can perform vertical movement along the height direction of the frame body 411 and combined movement of horizontal and vertical sliding along the frame body 411. Wherein, the height direction and the vertical direction of the frame body 411 are the same direction. And the second light source 4122 is provided on the frame body 411 by a rotation shaft, so that the omni-directional rotation can be realized.
The detecting assembly 413 includes a first detecting element 4131 located above the first light source 4121 and a second detecting element 4132 located behind the second light source 4122, and in the present embodiment, the first detecting element 4131 and the second detecting element 4132 are both detecting cameras. The first detecting member 4131 is movable relative to the frame body 411, i.e., the first detecting member 4131 is connected with the frame body 411 through a moving member. The moving member is provided with a slide groove arranged in the axial direction of the rotor, and the first detecting member 4131 is slidable relative to the slide groove and fixed relative to the slide groove by a locking member.
The second detecting member 4132 may rotate with respect to the frame 411. At this time, the detecting station 41 further includes a fixing plate 416 connected to the frame body 411, and a fixing member 415 for connecting the fixing plate 416 and the second detecting member 4132, the fixing plate 416 is provided with a second arc-shaped sliding slot, and the fixing member 415 is provided with a second sliding block slidably engaged with the second arc-shaped sliding slot. The second slide block is in sliding fit with the second arc-shaped sliding groove to adjust the detection angle of the second detection piece 4132.
Correspondingly, the gripping mechanism 2 further comprises a second gripper 22 arranged on the side of the inspection station 41. As described above, the three inspection stations 41 sequentially perform different inspections on the rotor, and therefore, the second gripper 22 is disposed on one side of the third inspection station 41. That is, after the rotor is completely detected, the second gripper 22 grips the rotor. And, the second gripper 22 receives an instruction from the control mechanism 5 to place the detected object in the target area. In this embodiment, the second gripper 22 is a robot.
The rotor online detection system 100 further comprises a conveying mechanism 6, wherein the conveying mechanism 6 comprises a first conveying assembly 61 connected with the first clamping piece 21 and a second conveying assembly 62 connected with the second clamping piece 22, so that the first clamping piece 21 and the second clamping piece 22 can move relative to the base 1, and the rotor online detection system is more convenient and faster. In the present embodiment, the first conveying assembly 61 and the second conveying assembly 62 are both chain conveying assemblies, which are conventional structures and will not be described herein.
In summary, the following steps: by arranging the rotating mechanism 3, the detecting mechanism 4 and the control mechanism 5, the rotating mechanism 3 comprises the rotating disc 31 with the clamping part 313 and the first driving part for driving the rotating disc 31 to rotate, the clamping part 313 clamps the target object, the first driving part drives the rotating disc 31 to rotate to the corresponding station of the detecting mechanism 4 for detection, and the detected data is uploaded to the control mechanism 5, so that the detection is convenient and fast; detection mechanism 4 includes at least three detection station 41 to detect the target object comprehensively, improve detection efficiency and degree of accuracy.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. An on-line rotor detection system, comprising:
the clamping mechanism is used for clamping the target object;
the rotating mechanism is arranged on one side of the clamping mechanism; the rotating mechanism comprises a turntable and a first driving piece for driving the turntable to rotate, and the turntable is provided with at least one clamping part for clamping the target object;
a detection mechanism for detecting the target object; the detection mechanism comprises at least three detection stations which are arranged along the circumferential direction of the turntable; and
and the control mechanism is in signal connection with the clamping mechanism, the rotating mechanism and the detection mechanism.
2. The on-line rotor inspection system of claim 1 wherein at least three of said inspection stations are identical in construction;
each detection station comprises a frame body, an illumination assembly and a detection assembly, wherein the illumination assembly is arranged on the frame body and used for illuminating the target object, and the detection assembly is arranged on the frame body and used for detecting the target object.
3. The on-line rotor detection system of claim 2, wherein the illumination assembly comprises a first light source positioned above the object and a second light source positioned behind the object, the first light source being movable relative to the frame and the second light source being rotatable relative to the frame.
4. The on-line rotor inspection system of claim 3, wherein the inspection station further comprises a connecting assembly for connecting the first light source and the rack, the connecting assembly comprises a connecting plate and a second driving member for driving the connecting plate to move along the height direction of the rack, the second driving member is connected to the rack, and the connecting plate is connected to the first light source.
5. The on-line rotor detection system of claim 4, wherein the connection plate is provided with a first arc-shaped chute, and the first light source is provided with a first sliding block capable of sliding along the first arc-shaped chute.
6. The on-line rotor detection system of claim 3, wherein the detection assembly comprises a first detection member located above the first light source, and a second detection member located behind the second light source;
the first detecting member may move relative to the frame body, and the second detecting member may rotate relative to the frame body.
7. The rotor on-line detection system of claim 6, wherein the detection station further comprises a fixing plate connected with the frame body and a fixing member for connecting the fixing plate and the second detection member, the fixing plate is provided with a second arc-shaped sliding groove, and the fixing member is provided with a second sliding block in sliding fit with the second arc-shaped sliding groove.
8. The rotor on-line detection system as claimed in claim 1, wherein the clamping mechanism comprises a first clamping member disposed at one side of the rotating mechanism and a second clamping member disposed at one side of the detection station, the first clamping member is used for clamping the target object to the clamping portion, and the second clamping member receives the command of the control mechanism to place the detected target object in a target area.
9. The on-line rotor inspection system of claim 8 further comprising a transport mechanism comprising a first transport assembly coupled to the first gripper and a second transport assembly coupled to the second gripper.
10. The on-line rotor inspection system of claim 9 wherein the first and second conveyor assemblies are chain conveyor assemblies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121418965.4U CN214918313U (en) | 2021-06-24 | 2021-06-24 | Rotor on-line detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121418965.4U CN214918313U (en) | 2021-06-24 | 2021-06-24 | Rotor on-line detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214918313U true CN214918313U (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121418965.4U Active CN214918313U (en) | 2021-06-24 | 2021-06-24 | Rotor on-line detection system |
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|---|---|
| CN (1) | CN214918313U (en) |
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2021
- 2021-06-24 CN CN202121418965.4U patent/CN214918313U/en active Active
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