CN209296249U - A kind of entirety in airtight detecting apparatus is airtight and film airtight detecting apparatus - Google Patents
A kind of entirety in airtight detecting apparatus is airtight and film airtight detecting apparatus Download PDFInfo
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- CN209296249U CN209296249U CN201821365415.9U CN201821365415U CN209296249U CN 209296249 U CN209296249 U CN 209296249U CN 201821365415 U CN201821365415 U CN 201821365415U CN 209296249 U CN209296249 U CN 209296249U
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Abstract
本实用新型公开一种气密检测设备中的整体气密和薄膜气密检测设备,气密检测设备的工作平台上设置有转盘机构,围绕转盘机构外且位于工作平台上设置有整体气密检测设备和薄膜气密检测设备,整体气密检测设备和薄膜气密检测设备分别与气密检测仪电气连接;整体气密检测设备通过第二底座安装、整体气密设备支架、第二安装顶板将整体气密检测设备固定在工作平台上,第二安装顶板上部设置有第二下压气缸,第二下压气缸的第二伸缩杆穿设过第二安装顶板后与第二受力连接块上设置的第二T形下压块连接,第二T形下压块底部设置有第二型腔板。本实用新型提供一种能够进行柔性下压、实现自动化气密性检测的气密检测设备中的整体气密和薄膜气密检测设备。
The utility model discloses an integral airtightness and film airtightness detection equipment in the airtightness detection equipment. A turntable mechanism is arranged on the working platform of the airtightness detection equipment, and an integral airtightness detection unit is arranged outside the turntable mechanism and on the working platform. equipment and film airtight testing equipment, the overall airtight testing equipment and film airtight testing equipment are electrically connected to the airtight testing instrument respectively; The overall airtight detection equipment is fixed on the working platform, and the second pressing cylinder is arranged on the top of the second installation top plate, and the second telescopic rod of the second pressing cylinder passes through the second installation top plate and connects with the second force-bearing connecting block. The set second T-shaped lower pressing block is connected, and the bottom of the second T-shaped lower pressing block is provided with a second cavity plate. The utility model provides an integral airtightness and film airtightness detection device in the airtightness detection equipment capable of performing flexible downward pressure and realizing automatic airtightness detection.
Description
技术领域technical field
本实用新型涉及机械领域,主要涉及一种气密检测技术领域,具体涉及一种气密检测设备中的整体气密和薄膜气密检测设备。The utility model relates to the field of machinery, mainly relates to the technical field of airtight detection, in particular to an overall airtight and film airtight detection equipment in the airtight detection equipment.
背景技术Background technique
现有的气密检测设备中的包含多个工序,而通过多项工序来实现多项检测才能判定产品的气密合格率,现有技术中对于多项工序进行的传统工业操作采用的是多名操作人员通过人工检测的方式进行弹片铆接、弹片高度检测、气密检测,这些过程通过人工手动完成,存在每个人操作水平不一致,容易造成弹片铆接角度、铆接位置、铆接松紧的不一致而影响弹片安装位置偏移,或者弹片安装高度不一致;气密检测容易因人工误差造成气密密封圈的位移导致检测有偏差,其次通过人工进行工件的搬运,或手动操作容易使工件上的精密零件收到损伤。这样费时费力,工作效率低,操作人员容易操作失误而导致产品的不合格率增加,增加生产成本。The existing airtight testing equipment contains multiple processes, and the airtight pass rate of the product can be determined only by implementing multiple tests through multiple processes. In the prior art, traditional industrial operations for multiple processes use multiple Each operator performs shrapnel riveting, shrapnel height detection, and air tightness detection through manual inspection. These processes are manually completed, and everyone’s operating level is inconsistent, which may easily cause shrapnel riveting angles, riveting positions, and riveting. The installation position is offset, or the installation height of the shrapnel is inconsistent; the airtight detection is easy to cause deviation of the detection due to the displacement of the airtight sealing ring due to manual error, and secondly, the workpiece is transported manually, or the precision parts on the workpiece are easy to be received by manual operation. damage. This is time-consuming and labor-intensive, and the work efficiency is low. Operators are prone to operating errors, which will lead to an increase in the failure rate of the product and increase the production cost.
因此需要研发出一种能够对工件进行柔性下压、自动化气密检测,能有效保证每个工件的气密性检测的条件一致,且与其他工序能实现紧密配合,与工件上料、工件制作、工件检测、工件性能判别分类出料工序组合为一体的气密性能进行检测设备。Therefore, it is necessary to develop a method that can perform flexible downward pressure on the workpiece and automatic airtightness detection, which can effectively ensure that the conditions for the airtightness detection of each workpiece are consistent, and can achieve close cooperation with other processes, and work with workpiece loading and workpiece production. , workpiece detection, workpiece performance discrimination, classification and discharging processes are combined into one airtight performance testing equipment.
发明内容Contents of the invention
本实用新型针对现有技术中存在的缺陷,提出了一种能够对工件进行柔性下压、自动化气密检测,能有效保证每个工件的气密性检测的条件一致,且与其他工序能实现紧密配合,与工件上料、工件制作、工件检测、工件性能判别分类出料工序组合为一体的气密检测设备中的整体气密和薄膜气密检测设备。Aiming at the defects existing in the prior art, the utility model proposes a method that can flexibly press down the workpiece and automatically detect the airtightness, which can effectively ensure that the conditions for the airtightness detection of each workpiece are consistent, and can realize It is the overall airtightness and film airtightness detection equipment in the airtightness detection equipment that is closely coordinated with the workpiece feeding, workpiece production, workpiece inspection, workpiece performance discrimination, classification and discharge processes.
因此,本实用新型现提出如下技术方案:一种气密检测设备中的整体气密和薄膜气密检测设备,所述气密检测设备中设置有工作平台,所述工作平台上设置有转盘机构,围绕所述转盘机构外,且位于所述工作平台上顺着工序传送方向依次设置有整体气密检测设备和薄膜气密检测设备,所述整体气密检测设备和薄膜气密检测设备分别与气密检测仪电气连接;所述整体气密检测设备通过第二底座固定在所述工作平台上,所述第二底座上设置有整体气密设备支架,所述整体气密设备支架顶端设置有第二安装顶板,所述第二安装顶板上设置有第二下压气缸,所述第二下压气缸设置有第二伸缩杆,所述第二伸缩杆穿设过第二安装顶板后与第二受力连接块固定连接,且所述第二受力连接块上设置有第二T形下压块,所述整体气密设备支架上设置有与所述第二T形下压块对应嵌接的第二导槽,所述第二T形下压块底部与用于监测工件的整体气密性的第二型腔板顶部固定连接,整体气密设备支架上设置有正反物料换型感应器。Therefore, the utility model now proposes the following technical proposal: an overall airtight and film airtight detection equipment in the airtight detection equipment, the airtight detection equipment is provided with a working platform, and the working platform is provided with a turntable mechanism , around the outside of the turntable mechanism, and located on the working platform along the process conveying direction, there are integral airtight detection equipment and film airtight detection equipment in sequence, and the overall airtight detection equipment and film airtight detection equipment are respectively connected with The airtight detector is electrically connected; the overall airtight detection equipment is fixed on the working platform through the second base, the second base is provided with an integral airtight equipment support, and the top of the integral airtight equipment support is provided with The second installation top board, the second installation top board is provided with a second press-down cylinder, the second press-down cylinder is provided with a second telescopic rod, and the second telescopic rod passes through the second installation top board and connects with the first The two force-bearing connecting blocks are fixedly connected, and the second force-bearing connecting block is provided with a second T-shaped lower pressing block, and the integral airtight equipment support is provided with a corresponding embedding for the second T-shaped lower pressing block The bottom of the second T-shaped lower pressing block is fixedly connected to the top of the second cavity plate used to monitor the overall airtightness of the workpiece, and the overall airtight equipment support is provided with positive and negative material changeover sensor.
在本实用新型一个优选的实施方案中,气密检测设备中设置有两台气密检测仪分别与整体气密检测设备和薄膜气密检测设备电气连接。分别对两种气密情况进行区分检测,使得检测数据更精准,更具针对性。In a preferred embodiment of the present utility model, two airtight detectors are provided in the airtight detection device, which are respectively electrically connected to the overall airtight detection device and the film airtight detection device. Separately detect the two airtight conditions, making the detection data more accurate and more targeted.
在本实用新型一个优选的实施方案中,第二型腔板包括与工件以及定位治具形状相配合的压料腔,所述压料腔内设置有至少2个第二压料杆,每个所述第二压料杆上套接有第二压料弹簧,每个所述第二压料杆端部设置有第二压料块;所述第二压料块通过第二压料弹簧与第二型腔板之间弹性连接,且所述第二压料块由第二压料杆进行限位支撑实现纵向伸缩。提升第二型腔板的柔性下压操作,减少在气密检测过程中对工件造成机械损伤。In a preferred embodiment of the present invention, the second cavity plate includes a pressing chamber matching the shape of the workpiece and the positioning jig, and at least two second pressing rods are arranged in the pressing chamber, each The second pressing rod is sleeved with a second pressing spring, and each end of the second pressing rod is provided with a second pressing block; the second pressing block is connected with the second pressing spring and The second cavity plates are elastically connected, and the second pressing block is supported by the second pressing rod to realize longitudinal expansion and contraction. The flexible pressing operation of lifting the second cavity plate reduces the mechanical damage to the workpiece during the airtight testing process.
在本实用新型一个优选的实施方案中,第二型腔板底部的压料腔与工件的气密密封圈对应,所述第二型腔板底部还设置有与气密膜片形状相配合的堵头,所述第二型腔板还连接有用于检测工件密封压力值的精密微差传感器。In a preferred embodiment of the present invention, the pressure cavity at the bottom of the second cavity plate corresponds to the airtight sealing ring of the workpiece, and the bottom of the second cavity plate is also provided with a The second cavity plate is also connected with a precision differential sensor for detecting the sealing pressure value of the workpiece.
在本实用新型一个优选的实施方案中,第二型腔板侧面设置有插销,所述插销位置与所述正反物料换型感应器位置相对应配合。In a preferred embodiment of the present invention, a pin is provided on the side of the second cavity plate, and the position of the pin is matched with the position of the positive and negative material change sensor.
在本实用新型一个优选的实施方案中,第二型腔板与气密检测仪电气连接。In a preferred implementation of the utility model, the second cavity plate is electrically connected with the air tightness detector.
在本实用新型一个优选的实施方案中,压料腔的平面面积小于所述气密密封圈的平面面积,所述第二型腔板下压时能与气密密封圈紧密贴合,且所述气密密封圈能包围住所述压料腔。In a preferred embodiment of the present utility model, the planar area of the pressing chamber is smaller than the planar area of the airtight sealing ring, and the second cavity plate can closely fit with the airtight sealing ring when pressed down, and the The airtight sealing ring can surround the pressing chamber.
在本实用新型一个优选的实施方案中,工作平台面上设置有转盘机构,所述转盘机构上设置有6个工位,每个所述工位上均设置有一个定位治具,所述定位治具与待生产的工件形状向配合,围绕6个工位,且位于工作平台上按照工件传送方向依次对应设置有上料安装设备、弹片铆接设备、整体气密检测设备、薄膜气密检测设备、弹片高度检测设备、机械手分料设备。In a preferred embodiment of the present invention, a turntable mechanism is arranged on the working platform, and 6 stations are arranged on the turntable mechanism, and each station is provided with a positioning jig, and the positioning The jig matches the shape of the workpiece to be produced, surrounds 6 stations, and is located on the working platform according to the direction of workpiece transmission. There are feeding installation equipment, shrapnel riveting equipment, overall airtight testing equipment, and film airtight testing equipment. , shrapnel height detection equipment, manipulator distribution equipment.
在本实用新型一个优选的实施方案中,定位治具上设置有多根定位柱。In a preferred embodiment of the present invention, a plurality of positioning columns are arranged on the positioning jig.
在本实用新型一个优选的实施方案中,第二型腔板侧面设置有进气孔,所述进气孔与所述气密检测仪连接。In a preferred embodiment of the present invention, an air inlet is provided on the side of the second cavity plate, and the air inlet is connected to the air tightness detector.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型提供了一种能够实现机械自动化、提升检测效率、降低工件损耗、提升气密检测设备中的工业自动化中的气密检测设备中的整体气密和薄膜气密检测设备。本实用新型采用的转盘机构,通过转盘机构实现工件的传送,再由工作平台上且围绕转盘机构外设置有整体气密检测设备和薄膜气密检测设备,通过整体气密检测设备和薄膜气密检测设备与气密检测仪相互配合对,工件的气密密封圈和气密膜片实现自动化气密检测。1. The utility model provides an overall airtight and film airtight detection equipment in the airtight detection equipment in the industrial automation that can realize mechanical automation, improve detection efficiency, reduce workpiece loss, and improve airtight detection equipment. The turntable mechanism adopted in the utility model realizes the transmission of the workpiece through the turntable mechanism, and then the overall airtight detection equipment and the film airtight detection equipment are arranged on the working platform and around the turntable mechanism, and the overall airtight detection equipment and the film airtight The testing equipment and the airtight detector cooperate with each other, and the airtight sealing ring and airtight diaphragm of the workpiece realize automatic airtight testing.
2、本实用新型的第二型腔板的压料腔内设置有2个第二压料杆,第二压料块通过第二压料弹簧与第二型腔板之间弹性连接,且第二压料块由第二压料杆进行限位支撑实现纵向伸缩。第二型腔板具有柔性下压力,防止在对工件实现下压操作时产生机械损伤,从而影响工件的合格率。2. Two second pressing rods are arranged in the pressing cavity of the second cavity plate of the utility model, and the second pressing block is elastically connected to the second cavity plate through the second pressing spring, and the second pressing The second pressing block is limited and supported by the second pressing rod to realize longitudinal expansion and contraction. The second cavity plate has a flexible downward force to prevent mechanical damage when the workpiece is pressed down, thereby affecting the pass rate of the workpiece.
3、采用2个第二压料杆和2个第二压料块和2个第二压料弹簧组合使用,即满足了二型腔板柔性下压的需求,又尽可能的减少设备的零部件,使得设备在满足生产需求时,更加精简,便于设备的安装、维护、检修。3. The combined use of 2 second pressing rods, 2 second pressing blocks and 2 second pressing springs not only satisfies the demand for flexible pressing down of the second cavity plate, but also reduces the zero cost of the equipment as much as possible. The components make the equipment more streamlined when meeting the production needs, and facilitate the installation, maintenance and repair of the equipment.
附图说明Description of drawings
图1是本实用新型优选实施例的气密检测设备柜的正面柜门去除时的斜视结构示意图;Fig. 1 is a schematic view of the squint structure when the front door of the airtight detection equipment cabinet of the preferred embodiment of the present invention is removed;
图2是本实用新型优选实施例的气密检测设备的正面柜门去除时的正视结构示意图一;Fig. 2 is a front view structural schematic diagram 1 when the front cabinet door of the airtight detection device of the preferred embodiment of the present invention is removed;
图3是本实用新型优选实施例的气密检测设备的正面柜门半开时的正视结构示意图二;Fig. 3 is a front view structure schematic diagram II when the front cabinet door of the airtight detection device of the preferred embodiment of the present invention is half opened;
图4是本实用新型优选实施例的工作平台的俯视结构示意图;Fig. 4 is a top view structural diagram of the working platform of the preferred embodiment of the utility model;
图5是本实用新型优选实施例的工作平台从弹片铆接设备处斜视的结构示意图;Fig. 5 is a schematic structural view of the working platform of the preferred embodiment of the present invention viewed obliquely from the shrapnel riveting equipment;
图6是本实用新型优选实施例的工作平台从弹片高度检测设备处斜视的结构示意图;Fig. 6 is a schematic structural view of the working platform of the preferred embodiment of the present invention viewed obliquely from the shrapnel height detection device;
图7是本实用新型优选实施例的工作平台从机械手分料设备处斜视的结构示意图;Fig. 7 is a schematic structural view of the working platform of the preferred embodiment of the present invention viewed obliquely from the manipulator distributing equipment;
图8是本实用新型优选实施例的工作平台正视薄膜气密检测设备的结构示意图;Fig. 8 is a schematic structural view of the airtightness detection equipment of the working platform facing the film in the preferred embodiment of the present invention;
图9是本实用新型优选实施例的转盘机构俯视的结构示意图;Fig. 9 is a structural schematic diagram of the top view of the turntable mechanism of the preferred embodiment of the present invention;
图10是本实用新型优选实施例的转盘机构侧视的结构示意图;Fig. 10 is a schematic structural view of the side view of the turntable mechanism of the preferred embodiment of the present invention;
图11是本实用新型优选实施例的定位治具放置工件的结构示意图;Fig. 11 is a schematic structural view of positioning fixtures for placing workpieces in a preferred embodiment of the present invention;
图12是本实用新型优选实施例的弹片铆接设备安装在工作平台上的结构示意图;Fig. 12 is a structural schematic diagram of the shrapnel riveting equipment of the preferred embodiment of the present invention installed on the working platform;
图13是本实用新型优选实施例的弹片铆接设备的结构示意图;Fig. 13 is a schematic structural view of the shrapnel riveting equipment of the preferred embodiment of the present invention;
图14是本实用新型优选实施例的弹片铆接设备中压料板的斜视结构示意图;Fig. 14 is a schematic structural diagram of the oblique view of the binder plate in the shrapnel riveting equipment of the preferred embodiment of the present invention;
图15是本实用新型优选实施例的弹片铆接设备中压料板的侧视结构示意图;Fig. 15 is a side view structural schematic diagram of the binder plate in the shrapnel riveting equipment of the preferred embodiment of the present invention;
图16是本实用新型优选实施例的整体气密检测设备的结构示意图;Fig. 16 is a schematic structural view of the overall airtight detection device in a preferred embodiment of the present invention;
图17是本实用新型优选实施例的整体气密检测设备的型腔板结构示意图;Fig. 17 is a schematic diagram of the structure of the cavity plate of the overall airtight detection device of the preferred embodiment of the present invention;
图18是本实用新型优选实施例的弹片高度检测设备的结构示意图;Fig. 18 is a schematic structural view of a shrapnel height detection device in a preferred embodiment of the present invention;
图19是本实用新型优选实施例的弹片高度检测设备的检测机构结构示意图;Fig. 19 is a schematic structural diagram of the detection mechanism of the shrapnel height detection device of the preferred embodiment of the present invention;
图20是本实用新型优选实施例的机械手分料设备安装在工作平台上的结构示意图一;Fig. 20 is a structural schematic diagram 1 of a manipulator distributing device installed on a working platform in a preferred embodiment of the present invention;
图21是本实用新型优选实施例的机械手分料设备安装在工作平台上的结构示意图二;Fig. 21 is a structural schematic diagram II of a manipulator distributing device installed on a working platform in a preferred embodiment of the present invention;
图22是本实用新型优选实施例的机械手抓取的工件的斜视结构示意图;Fig. 22 is a schematic diagram of the oblique view of the workpiece grasped by the manipulator in the preferred embodiment of the present invention;
图23是本实用新型优选实施例的机械手抓取的工件的侧视结构示意图;Fig. 23 is a schematic side view of the workpiece grasped by the manipulator in the preferred embodiment of the present invention;
图24是本实用新型优选实施例的传送料道的结构示意图;Fig. 24 is a schematic structural view of a conveying channel in a preferred embodiment of the present invention;
其中,1-整体机体框架,2-操作区,3-工作平台,11-控制箱,112-警示塔灯,12-控制台,121-柜门,122-控制按钮,123-物料盒,13-报废料箱,131-报废料箱口,14-触摸屏,15-传送料道,15-传送料道,151-滑槽,152-传送带,153-传送电机,154-第一枢转辊,155-力矩传输皮带,156-第二枢转辊,157-传送料道支撑架,16-气密检测仪,4-转盘机构,40-驱动电机,41-转盘,42-治具定盘,43-物料检测传感器,44-转盘润滑支撑机构,441-传送轮,442-安装板,45-分割器机构,46-物料姿态检测传感器,47-定位治具,471-定位柱,48-工件,481-弹片高点,482-弹片铆接点,483-气密密封圈,484-密膜片,5-上料安装设备,51-上料平台,52-检测孔,6-弹片铆接设备,6O-铆接设备支架,61-第一操作气缸,62-第一伸缩柱,621-第一伸缩板,63-第一压料板,631-第一压料柱,632-第一压料弹簧,64-铆针,7-整体气密检测设备,7O-整体气密设备支架,701-第二导槽,702-第二T形下压块,71-第二下压气缸,72-正反物料换型感应器,73-第二型腔板,730-第二受力连接块,731-第二压料块,732-第二压料杆,733-第二压料弹簧,734-堵头,735-插销,736-进气孔,8-弹片高度检测设备,8O-弹片高度检测设备支架,801-第四导槽,802-第四T形下压块,803-第四受力连接块,81-第四下压气缸,82-高度检测机构,821-弹片高度检测头,822-探针,9-机械手分料设备,9O-门形支架,91-横向支撑杆,911-横向滑轨,912-滑块到位传感器,913-滑块,914-第五支撑板,915-第六支撑板,92-第一纵向伸缩气缸,921-第一纵向伸缩柱,93-第二伸缩气缸,931-第二伸缩柱,94-机械手,941-夹取气缸,942-口水夹,10-薄膜气密检测设备。Among them, 1- overall body frame, 2- operating area, 3- working platform, 11- control box, 112- warning tower light, 12- console, 121- cabinet door, 122- control button, 123- material box, 13 -Scrap bin, 131-Scrap bin mouth, 14-touch screen, 15-conveying material path, 15-conveying material path, 151-chute, 152-conveyor belt, 153-conveying motor, 154-first pivoting roller, 155-Torque transmission belt, 156-Second pivoting roller, 157-Conveying material channel support frame, 16-Air tightness detector, 4-Turntable mechanism, 40-Drive motor, 41-Turntable, 42-Jig fixed plate, 43-material detection sensor, 44-turntable lubrication support mechanism, 441-transmission wheel, 442-installation plate, 45-divider mechanism, 46-material attitude detection sensor, 47-positioning fixture, 471-positioning column, 48-workpiece , 481-high point of shrapnel, 482-riveting point of shrapnel, 483-airtight sealing ring, 484-tight diaphragm, 5-loading installation equipment, 51-feeding platform, 52-detection hole, 6-riveting equipment of shrapnel, 6O-Riveting equipment bracket, 61-The first operating cylinder, 62-The first telescopic column, 621-The first telescopic plate, 63-The first pressing plate, 631-The first pressing column, 632-The first pressing spring , 64-riveting needle, 7-integral airtight testing equipment, 7O-integral airtight equipment bracket, 701-second guide groove, 702-second T-shaped lower pressure block, 71-second lower pressure cylinder, 72-positive Anti-material change sensor, 73-second cavity plate, 730-second force connecting block, 731-second pressing block, 732-second pressing rod, 733-second pressing spring, 734- Plug, 735-pin, 736-air intake hole, 8-shrapnel height detection equipment, 8O-shrapnel height detection equipment bracket, 801-the fourth guide groove, 802-the fourth T-shaped lower pressure block, 803-the fourth receiving Force connection block, 81-fourth press cylinder, 82-height detection mechanism, 821-shrapnel height detection head, 822-probe, 9-manipulator distribution equipment, 9O-gate bracket, 91-horizontal support rod, 911 -Transverse slide rail, 912-slider in-position sensor, 913-slider, 914-fifth support plate, 915-sixth support plate, 92-first longitudinal telescopic cylinder, 921-first longitudinal telescopic column, 93-the first Two telescopic cylinders, 931-second telescopic column, 94-manipulator, 941-clamping cylinder, 942-saliva clamp, 10-film airtight testing equipment.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1~图24所示,是本实用新型的一种气密检测设备,气密检测设备设置有整体机体框架1,在整体机体框架1内部从上至下依次设置有气密检测区、操作区2、不合格工件放置区,操作区2设置有工作平台3,工作平台3上设置有转盘机构4,气密检测区设置有2台气密检测仪16,工作平台3下方的不合格工件放置区中设置有报废料箱13,转盘机构4电气连接有控制箱11,工作平台3上顺着工件工序的传送方向依次设置有分别与控制箱11电气连接的上料安装设备5、弹片铆接设备6、整体气密检测设备7、薄膜气密检测设备10、弹片高度检测设备8、机械手分料设备9,工作平台3一侧连接有传送料道15,整体机体框架1外部设置有与控制箱11、上料安装设备5、弹片铆接设备6、整体气密检测设备7、薄膜气密检测设备10、弹片高度检测设备8、机械手分料设备9、气密检测仪16均电气连接的触摸屏14。As shown in Figures 1 to 24, it is a kind of airtight detection equipment of the present invention. The airtight detection equipment is provided with an integral body frame 1, and the airtight detection area, Operation area 2, unqualified workpiece placement area, operation area 2 is equipped with a working platform 3, a turntable mechanism 4 is installed on the working platform 3, and two air tightness detectors 16 are installed in the air tightness detection area, unqualified workpieces under the working platform 3 A scrap bin 13 is arranged in the workpiece placement area, the turntable mechanism 4 is electrically connected to a control box 11, and the working platform 3 is sequentially provided with feeding installation equipment 5 and shrapnel electrically connected to the control box 11 along the conveying direction of the workpiece process. Riveting equipment 6, overall airtight testing equipment 7, thin film airtight testing equipment 10, shrapnel height testing equipment 8, manipulator distributing equipment 9, one side of the working platform 3 is connected with a conveying channel 15, and the outside of the overall body frame 1 is provided with a Control box 11, loading and installation equipment 5, shrapnel riveting equipment 6, overall airtight testing equipment 7, film airtight testing equipment 10, shrapnel height testing equipment 8, manipulator distributing equipment 9, and airtight testing instrument 16 are all electrically connected touch screen14.
具体的,如图1~3所示,整体机体框架1是矩形的金属框架以及面板组合成,整体机体框架1上设置有用于操作检修的多组柜门121,以及至少一个用于放置工具的物料盒123。进一步的,整体机体框架1顶部设置有用于实现故障报警的多色的警示塔灯112;体机体框架1底部设置有四个滚轮有利于设备的移动,滚轮上设置有自锁装置能够将设备稳固放置在指定位置,本实用新型自锁装置采用现有技术中常用滚轮的自锁装置,可以是插销、固定扣、刹车片、枢转连接的卡扣部件中的一种或多种。更进一步的,为了能更好的使操作者在外围能清楚的看见内部生产操作,在整体机体框架1上的柜门和面板采用透明度高的材质制成,可以是塑料板、玻璃板中的一种或多种,还在整体机体框架1外部设置了一个SOP看板。在本实用新型中,SOP看板采用液晶显示看板,液晶显示看板电气连接一个检测探头,监测探头设置在整体机体框架1内部结构的顶部。Specifically, as shown in Figures 1 to 3, the overall body frame 1 is composed of a rectangular metal frame and a panel. The overall body frame 1 is provided with multiple sets of cabinet doors 121 for operation and maintenance, and at least one for placing tools. Material box 123. Further, the top of the overall body frame 1 is provided with a multi-color warning tower light 112 for realizing failure alarm; the bottom of the body frame 1 is provided with four rollers to facilitate the movement of the equipment, and the rollers are provided with self-locking devices to stabilize the equipment. Placed in a designated position, the self-locking device of the utility model adopts the self-locking device of the rollers commonly used in the prior art, which can be one or more of latches, fixed buckles, brake pads, and pivotally connected buckle parts. Furthermore, in order to enable the operator to clearly see the internal production operation on the periphery, the cabinet doors and panels on the overall body frame 1 are made of materials with high transparency, which can be plastic plates or glass plates. One or more, a SOP kanban is also set outside the overall body frame 1 . In the utility model, the SOP kanban adopts a liquid crystal display kanban, and the liquid crystal display kanban is electrically connected with a detection probe, and the monitoring probe is arranged on the top of the internal structure of the overall body frame 1 .
具体的,如图9~图11所示,工作平台3是一块用于支撑设备以及组装设备的安装板,工作平台3上设置有转盘机构4,转盘机构4包括用于驱动转盘机构4实现精密间歇运动的驱动电机40和分割器机构45,驱动电机40与分割器机构45电气连接,转盘机构4还包括转盘41和治具定盘42,且转盘41和治具定盘42同心设置。进一步的,分割器机构45为凸轮分割器,通过安装件固定于工作平台3上。更为具体的,采用凸轮分割器具有结构简单,动作准确,传动平稳,输出分割精度高,寿命长的特点,多个工位均匀分布在转盘41上,凸轮分割器带动转盘41间歇旋转至指定工位。Specifically, as shown in Figures 9 to 11, the working platform 3 is a mounting plate for supporting equipment and assembling equipment. The working platform 3 is provided with a turntable mechanism 4. The turntable mechanism 4 includes a mechanism for driving the turntable mechanism 4 to realize precision The drive motor 40 and the divider mechanism 45 of intermittent motion, the drive motor 40 is electrically connected with the divider mechanism 45, the turntable mechanism 4 also includes a turntable 41 and a jig fixed disk 42, and the turntable 41 and the jig fixed disk 42 are arranged concentrically. Further, the divider mechanism 45 is a cam divider, which is fixed on the working platform 3 through a mounting piece. More specifically, the use of the cam divider has the characteristics of simple structure, accurate action, stable transmission, high output division accuracy, and long life. Multiple stations are evenly distributed on the turntable 41, and the cam divider drives the turntable 41 to rotate intermittently to the designated position. Station.
进一步的,如图4~图11所示,工作平台3上围绕治具定盘42外围设置有6个工位,6个工位上顺着工件工序的传送方向依次设置有分别与控制箱11电气连接的上料安装设备5、弹片铆接设备6、整体气密检测设备7、薄膜气密检测设备10、弹片高度检测设备8、机械手分料设备9;治具定盘42的边沿上均匀设置有与工位数量对应的6个定位治具47,每个定位治具47与各个设备操作区对应,转盘41边沿上设置有与定位治具47数量一致的物料检测传感器43,每个物料检测传感器43的安装位置与各个工位一一对应。物料检测传感器43用于监测定位治具47中有无工件48。Further, as shown in Fig. 4 to Fig. 11, 6 stations are arranged around the periphery of the fixture table 42 on the working platform 3, and the 6 stations are respectively arranged with the control box 11 along the conveying direction of the workpiece process. Feeding and installation equipment for electrical connection 5, shrapnel riveting equipment 6, overall airtight testing equipment 7, film airtight testing equipment 10, shrapnel height testing equipment 8, manipulator distributing equipment 9; There are 6 positioning jigs 47 corresponding to the number of stations, and each positioning jig 47 corresponds to each equipment operation area. The edge of the turntable 41 is provided with material detection sensors 43 consistent with the number of positioning jigs 47. Each material detection The installation positions of the sensors 43 correspond to each station one by one. The material detection sensor 43 is used to monitor whether there is a workpiece 48 in the positioning jig 47 .
更进一步的,如图4~图11所示,转盘机构4中的转盘41底部设置有给转盘机构提供动力的驱动电机40、分割器机构45,以及用于支撑转盘机构4的多个转盘润滑支撑机构44,以及至少一个物料姿态检测传感器46。物料姿态检测传感器46对应设置在上料安装设备5对应的工作平台3上,具体的,转盘润滑支撑机构44包括用于与工作平台3固定连接的安装板442,支撑柱一端连接安装板442上,支撑柱另一端枢转连接有传送轮441,传送轮441支撑起转盘41,且传送轮441的滚轮表面与转盘41底部相切,通过转盘润滑支撑机构44支撑起转盘机构4,且辅助转盘41进行转动,减少转盘41转动时的阻力。Further, as shown in FIGS. 4 to 11 , the bottom of the turntable 41 in the turntable mechanism 4 is provided with a drive motor 40 for powering the turntable mechanism, a divider mechanism 45, and a plurality of turntable lubricators for supporting the turntable mechanism 4. A support mechanism 44, and at least one material posture detection sensor 46. The material posture detection sensor 46 is correspondingly arranged on the working platform 3 corresponding to the feeding installation device 5. Specifically, the turntable lubrication support mechanism 44 includes a mounting plate 442 for fixed connection with the working platform 3, and one end of the support column is connected to the mounting plate 442. , the other end of the support column is pivotally connected with a transmission wheel 441, the transmission wheel 441 supports the turntable 41, and the roller surface of the transmission wheel 441 is tangent to the bottom of the turntable 41, the turntable mechanism 4 is supported by the turntable lubrication support mechanism 44, and the auxiliary turntable 41 rotates, reduces the resistance when rotating disk 41 rotates.
具体的,转盘41底部设置有与传送轮441嵌接的传送轮导轨,所述传送轮导轨中设置有略凸出的用于限位的传送轮限位块,传送轮限位块与各个工位以及各个物料检测传感器43一一对应。Specifically, the bottom of the turntable 41 is provided with a transmission wheel guide rail embedded with the transmission wheel 441, and the transmission wheel guide rail is provided with a slightly protruding transmission wheel limit block for positioning, and the transmission wheel limit block is connected to each working position. There is a one-to-one correspondence between the bits and each material detection sensor 43 .
具体的,每一个安装在转盘41上的定位治具47,定位治具47与工件48形状相配合,用于放置工件48,且在定位治具47上设置有多根用于固定工件48位置的定位柱471,防止工件48在生产过程中因受到外力而偏移。Specifically, each positioning jig 47 installed on the turntable 41, the positioning jig 47 is matched with the shape of the workpiece 48, is used to place the workpiece 48, and a plurality of positioning jigs are arranged on the positioning jig 47 for fixing the position of the workpiece 48. The positioning column 471 prevents the workpiece 48 from shifting due to external force during the production process.
具体的,如图3所示,工作平台3上靠近控制台12位置处设置有上料安装设备5,上料安装设备5连接设置有上料平台51。上料平台51上开设有检测孔52;通过物料姿态检测传感器46检测信号穿过检测孔52对工件48的正反姿态进行检测。Specifically, as shown in FIG. 3 , a loading installation device 5 is provided on the working platform 3 close to the console 12 , and a loading platform 51 is connected to the loading installation device 5 . A detection hole 52 is opened on the feeding platform 51 ; the positive and negative posture of the workpiece 48 is detected through the detection signal of the material posture detection sensor 46 passing through the detection hole 52 .
更为具体的,将需要检测的工件48放置于定位治具47内,再将转盘机构4置于初始工位,定位治具47上的工件48由上料平台51下方设置的物料正反检测传感器46检测物料的正反;物料检测传感器43检测工位上有无工件48,驱动电机40和分割器机构45运作,使得定位治具47上的工件48运动到各个工位进行检测采用机械化代替人工化。具体的,工件48放置在定位治具47中时,工件48的正面设置有2根弹片,弹片通过弹片铆接点482通过铆接后嵌接在工件48内,在工件48的正面边沿卡槽中设置有气密密封圈483;且工件48的背面中心位置处设置有气密膜片484。本实用新型气密检测设备首先是对工件48的弹片进行铆接,然后对气密密封圈483以及气密膜片484的进行气密检测,然后检测工件48的2个弹片高度是否满足要求。整个设备省时省力,提高了工作效率,同时由于定位准确,整个工作过程中产品未发生变动,能够提高产品的一致性。More specifically, the workpiece 48 to be detected is placed in the positioning jig 47, and then the turntable mechanism 4 is placed in the initial position, and the workpiece 48 on the positioning jig 47 is detected by the front and back of the material provided under the loading platform 51. The sensor 46 detects the front and back of the material; the material detection sensor 43 detects whether there is a workpiece 48 on the station, and the drive motor 40 and the divider mechanism 45 operate, so that the workpiece 48 on the positioning jig 47 moves to each station for detection and is replaced by mechanization. Artificial. Specifically, when the workpiece 48 is placed in the positioning fixture 47, two shrapnels are arranged on the front of the workpiece 48, and the shrapnels are embedded in the workpiece 48 after being riveted by the riveting point 482 of the shrapnel, and are arranged in the slot on the front edge of the workpiece 48. An airtight sealing ring 483 is provided; and an airtight diaphragm 484 is arranged at the center position of the back of the workpiece 48 . The airtight testing equipment of the utility model firstly rivets the elastic pieces of the workpiece 48, then performs airtight testing on the airtight sealing ring 483 and the airtight diaphragm 484, and then detects whether the height of the two elastic pieces of the workpiece 48 meets the requirements. The whole device saves time and labor, improves work efficiency, and at the same time, due to accurate positioning, the product does not change during the whole work process, which can improve the consistency of the product.
具体的,如图12~15所示,工作平台3上在上料安装设备5一侧设置有弹片铆接设备6,弹片铆接设备6通过第一底座安装在工作平台3上,第一底座上设置有铆接设备支架60,铆接设备支架60是H形,通过多根支撑杆将两侧的侧板平行设置在第一底座上,铆接设备支架60顶部设置有一块第一安装顶板,第一安装顶板上设置有第一操作气缸61,第一安装顶板底部设置有伸缩板621和2根与第一操作气缸61电气连接的铆针64,第一伸缩板621通过多根第一伸缩柱62与第一操作气缸61电气连接,且多根第一伸缩柱62一端穿设过第一安装顶板,且另一端与伸缩板621固定连接,通过第一操作气缸61控制第一伸缩柱62进行上下伸缩,再由第一伸缩柱62控制第一伸缩板621进行上下动作,第一伸缩板621带动第一伸缩板621下连接的第一压料板63,第一压料板63对旋转至弹片铆接设备6工位上的工件48进行抵压,同时由铆针64对工件48上的2个弹片铆接点482进行铆接操作。Specifically, as shown in Figures 12 to 15, a shrapnel riveting device 6 is provided on the working platform 3 on the side of the loading installation device 5, and the shrapnel riveting device 6 is installed on the working platform 3 through the first base, and the first base is provided with There is a riveting equipment support 60, the riveting equipment support 60 is H-shaped, and the side plates on both sides are arranged in parallel on the first base through a plurality of support rods, and a first installation top plate is arranged on the top of the riveting equipment support 60, and the first installation top plate The first operating cylinder 61 is arranged on the top, and the bottom of the first installation top plate is provided with a telescopic plate 621 and two riveting needles 64 electrically connected with the first operating cylinder 61. The first telescopic plate 621 connects with the first An operating cylinder 61 is electrically connected, and one end of a plurality of first telescopic columns 62 passes through the first installation top plate, and the other end is fixedly connected to the telescopic plate 621, and the first telescopic column 62 is controlled by the first operating cylinder 61 to expand and contract up and down. Then the first expansion plate 621 is controlled by the first expansion column 62 to move up and down, the first expansion plate 621 drives the first pressing plate 63 connected under the first expansion plate 621, and the first pressing plate 63 rotates to the shrapnel riveting equipment The workpiece 48 on the 6-station is pressed against, and at the same time, the riveting needle 64 performs the riveting operation on the two shrapnel riveting points 482 on the workpiece 48 .
进一步的,第一压料板63,通过第一压料柱631与第一伸缩板621连接,且第一压料柱631上还设置有第一压料支撑板,在第一压料支撑板与第一压料板63之间的第一压料柱631上套设有第一压料弹簧632,通过第一压料弹簧632实现第一压料板63对工件48进行柔性抵压,防止压力过猛对工件48造成损伤。Further, the first pressing plate 63 is connected to the first telescopic plate 621 through the first pressing column 631, and the first pressing column 631 is also provided with a first pressing support plate, on the first pressing supporting plate The first pressing column 631 between the first pressing plate 63 is provided with a first pressing spring 632, and the first pressing plate 63 can flexibly press the workpiece 48 through the first pressing spring 632 to prevent Excessive pressure causes damage to the workpiece 48 .
具体的,如图7、图8、图16、图17所示,工作平台3上在弹片铆接设备6一侧顺着工序传送方向依次设置有整体气密检测设备7和薄膜气密检测设备10,整体气密检测设备7通过第二底座安装在工作平台3上,整体气密设备支架70一端与第二底座固定连接,另一端设置有第二安装顶板,第二安装顶板上设置有第二下压气缸71,第二下压气缸71的第二伸缩杆穿设过第二安装顶板,第二伸缩杆一端与第二下压气缸71连接,第二伸缩杆另一端与第二受力连接块730固定连接,且第二受力连接块730上设置有第二T形下压块702,整体气密设备支架70上设置有与第二T形下压块702对应嵌接的第二导槽701,第二T形下压块702底部与用于监测工件48整体气密性的第二型腔板73顶部固定连接,整体气密设备支架70上设置有正反物料换型感应器72。Specifically, as shown in Fig. 7, Fig. 8, Fig. 16 and Fig. 17, on the working platform 3, an integral airtight detection device 7 and a film airtight detection device 10 are sequentially arranged on the shrapnel riveting device 6 side along the process conveying direction. , the overall airtight detection equipment 7 is installed on the working platform 3 through the second base, one end of the overall airtight equipment bracket 70 is fixedly connected with the second base, the other end is provided with a second installation top plate, and the second installation top plate is provided with a second Press down the cylinder 71, the second telescopic rod of the second down-pressed cylinder 71 passes through the second installation top plate, one end of the second telescopic rod is connected with the second down-pressed cylinder 71, and the other end of the second telescopic rod is connected with the second stressed The block 730 is fixedly connected, and the second force-bearing connection block 730 is provided with a second T-shaped lower pressing block 702, and the overall airtight equipment support 70 is provided with a second guide corresponding to the second T-shaped lower pressing block 702. Groove 701, the bottom of the second T-shaped lower pressing block 702 is fixedly connected with the top of the second cavity plate 73 for monitoring the overall airtightness of the workpiece 48, and the overall airtight equipment support 70 is provided with a positive and negative material change sensor 72 .
进一步的,第二型腔板73底部与工件48的气密密封圈483抵靠,第二型腔板73底部还设置有用于检测气密且与工件48形状相配合的压料腔,压料腔内设置有2个第二压料块731,第二压料块731通过第二压料杆732与第二型腔板73底部连接,且第二压料块731与第二型腔板73之间的第二压料杆732上套接有第二压料弹簧733,第二型腔板73底部还设置有与气密膜片484形状相配合的堵头734,第二型腔板73侧面设置有插销735与正反物料换型感应器72位置相对应,第二型腔板73上设置有进气孔736,进气孔736与气密检测仪16的进气管连接,进气孔736与气密检测仪16之间设置有精密微差传感器来检测密封压力值。Further, the bottom of the second cavity plate 73 abuts against the airtight sealing ring 483 of the workpiece 48, and the bottom of the second cavity plate 73 is also provided with a pressing chamber for testing airtightness and matching with the shape of the workpiece 48. Two second pressing blocks 731 are arranged in the cavity, the second pressing blocks 731 are connected to the bottom of the second cavity plate 73 through the second pressing rod 732, and the second pressing blocks 731 are connected to the second cavity plate 73 The second pressing rod 732 between them is sleeved with a second pressing spring 733, and the bottom of the second cavity plate 73 is also provided with a plug 734 matching the shape of the airtight diaphragm 484. The second cavity plate 73 The side is provided with a latch 735 corresponding to the position of the positive and negative material change sensor 72, and the second cavity plate 73 is provided with an air inlet 736, which is connected with the air inlet pipe of the air tightness detector 16, and the air inlet Between 736 and the airtight detector 16, a precise differential sensor is arranged to detect the sealing pressure value.
通过第二型腔板73底部与工件48的气密密封圈483抵靠使得第二型腔板73封堵整个工件48中橡胶的气密密封圈483和中间的堵头734,形成一个密封的腔体进行检测,气密检测仪16通过进气管从进气孔736将压缩空气注入至密封的腔体内然后自动断开充气气源,电磁阀准确控制规定时间的气流平衡,再关断其实现平衡作用的电磁阀(电磁阀一端连接有密封的腔体,另一端连接有不泄漏的标准件),气密性检测通过密封的腔体与标准件同一气路相连接的精密微差传感器,在规定的时间内测量出标准件与密封的腔体的压差值,再通过补偿而得到密封的腔体的实际泄漏产生的压力差,从而判断密封的腔体是否有泄漏。由气密检测仪16检测出密封的腔体实际泄漏产生的压力差,进一步对工件48中橡胶的气密密封圈483的气密性能进行检测。The bottom of the second cavity plate 73 abuts against the airtight sealing ring 483 of the workpiece 48 so that the second cavity plate 73 blocks the rubber airtight sealing ring 483 and the middle plug 734 in the entire workpiece 48 to form a sealed The cavity is tested, and the air tightness detector 16 injects compressed air into the sealed cavity through the intake pipe from the intake hole 736, and then automatically disconnects the inflation gas source. Balanced solenoid valve (one end of the solenoid valve is connected to a sealed cavity, and the other end is connected to a non-leakage standard part), the air tightness test is a precision differential sensor connected to the same gas path of the standard part through the sealed cavity, Measure the pressure difference between the standard part and the sealed cavity within the specified time, and then obtain the pressure difference caused by the actual leakage of the sealed cavity through compensation, so as to judge whether there is leakage in the sealed cavity. The pressure difference caused by the actual leakage of the sealed cavity is detected by the air tightness detector 16 , and the airtight performance of the rubber airtight sealing ring 483 in the workpiece 48 is further tested.
薄膜气密检测设备10通过第三底座安装在工作平台3上,薄膜气密检测设备10如图8所示与整体气密检测设备7结构工作原理一致。薄膜气密检测设备10通过第三底座安装在工作平台3上,薄膜气密检测设备支架一端与第三底座固定连接,另一端设置有第三安装顶板,第三安装顶板上设置有第三下压气缸,第三下压气缸的第三伸缩杆穿设过第三安装顶板,第三伸缩杆一端与第三下压气缸连接,第三伸缩杆另一端与第三受力连接块固定连接,且第三受力连接块上设置有第三T形下压块,薄膜气密检测设备支架上设置有与第三T形下压块对应嵌接的第三导槽,第三T形下压块底部与用于监测工件48薄膜气密性的第三型腔板顶部固定连接,薄膜气密检测设备支架上设置有正反物料换型感应器72。通过另一台气密检测仪16对第三型腔板与工件之间形成的密闭腔体进行加气,进一步对工件48中橡胶的气密膜片484的气密性能进行检测。The thin-film airtight detection device 10 is installed on the working platform 3 through the third base, and the thin-film airtight detection device 10 is consistent with the structure and working principle of the overall airtight detection device 7 as shown in FIG. 8 . The film airtight detection equipment 10 is installed on the working platform 3 through the third base, one end of the support of the film airtight detection equipment is fixedly connected with the third base, the other end is provided with a third installation top plate, and the third installation top plate is provided with a third lower The compression cylinder, the third telescopic rod of the third downward pressure cylinder passes through the third installation top plate, one end of the third telescopic rod is connected with the third downward pressure cylinder, and the other end of the third telescopic rod is fixedly connected with the third force connecting block, In addition, a third T-shaped lower pressing block is provided on the third force-bearing connecting block, and a third guide groove corresponding to the third T-shaped lower pressing block is provided on the support of the film airtight detection equipment. The bottom of the block is fixedly connected to the top of the third cavity plate for monitoring the airtightness of the film of the workpiece 48, and the positive and negative material change sensor 72 is arranged on the support of the film airtight detection equipment. The airtight cavity formed between the third cavity plate and the workpiece is filled with another airtight detector 16 to further detect the airtight performance of the rubber airtight diaphragm 484 in the workpiece 48 .
具体的,如图18、图19所示,弹片高度检测设备8通过第四底部安装板固定安装在工作平台3上,弹片高度检测设备支架80底部连接第四底部安装板,弹片高度检测设备支架80顶部固定设置有第四安装顶板,第四安装顶板的顶部设置有第四下压气缸81,第四下压气缸81与第四伸缩杆一端连接,第四伸缩杆另一端设置有第四T形下压块802,弹片高度检测设备支架80上设置有与第四T形下压块802对应的形状相配合卡接的第四导槽801,第四T形下压块802底部设置有高度检测机构82,高度检测机构82上设置有两根探针822,以及两个弹片高度检测头821,进一步的,弹片高度检测头821是金属检测头。更进一步的,弹片采用的金属弹片,本实用新型采用的是金属铜制成的弹片,由于弹片具有导电性,通过两根探针822分别连接弹片一端的弹片铆接点482,然后由弹片高度检测头821与弹片另一端弹片高点481接触,弹片高点481接触到弹片高度检测头821,使得弹片高度检测头821与探针822电接通,显示产品合格,弹片高点481接触不到弹片高度检测头821,使得弹片高度检测头821与探针822无法电接通,显示产品不合格。Specifically, as shown in Figure 18 and Figure 19, the shrapnel height detection device 8 is fixedly installed on the working platform 3 through the fourth bottom mounting plate, the bottom of the shrapnel height detection equipment bracket 80 is connected to the fourth bottom mounting plate, and the shrapnel height detection equipment bracket The top of the 80 is fixedly provided with a fourth installation top plate, and the top of the fourth installation top plate is provided with a fourth press-down cylinder 81, which is connected to one end of the fourth telescopic rod, and the other end of the fourth telescopic rod is provided with a fourth T Shaped lower pressing block 802, the bracket 80 of the shrapnel height detection equipment is provided with a fourth guide groove 801 that matches the shape corresponding to the fourth T-shaped lower pressing block 802, and the bottom of the fourth T-shaped lower pressing block 802 is provided with a height The detection mechanism 82 is provided with two probes 822 and two shrapnel height detection heads 821 on the height detection mechanism 82 , further, the shrapnel height detection heads 821 are metal detection heads. Furthermore, the metal shrapnel used by the shrapnel, the utility model uses a shrapnel made of metal copper, because the shrapnel has conductivity, two probes 822 are respectively connected to the riveting point 482 of the shrapnel at one end of the shrapnel, and then the height of the shrapnel is detected. The head 821 is in contact with the high point 481 of the other end of the shrapnel, and the high point 481 of the shrapnel touches the height detection head 821 of the shrapnel, so that the height detection head 821 of the shrapnel is electrically connected with the probe 822, indicating that the product is qualified, and the high point 481 of the shrapnel cannot touch the shrapnel The height detection head 821 makes the shrapnel height detection head 821 and the probe 822 unable to be electrically connected, indicating that the product is unqualified.
具体的,如图20~图23所示,机械手分料设备9通过第五底部安装板固定安装在工作平台3上,第五底部安装板固定连接有门形支架90,门形支架90顶部的横向支撑杆91上设置有横向滑槽,横向滑槽中设置有横向滑轨911,横向滑轨911与第二伸缩气缸93电气连接,且横向滑轨911通过横向伸缩杆对横向滑轨911上嵌接有工字形的滑块913实现横向滑动,滑块913上设置有第五支撑板914,第五支撑板914上设置有第一纵向伸缩气缸92,第一纵向伸缩气缸92上设置有第五伸缩杆,第五伸缩杆一端连接在第一纵向伸缩气缸92内,另一端与第六支撑板915连接,且第五支撑板914与第六支撑板915之间设置有两根第一纵向伸缩柱921,辅助第六支撑板915在第五伸缩杆的带动下进行上下伸缩,第六支撑板915底部设置有夹取气缸941,夹取气缸941连接有口水夹942,通过夹取气缸941控制口水夹942对工件48进行夹取操作。Specifically, as shown in Figures 20 to 23, the manipulator distributing equipment 9 is fixedly installed on the working platform 3 through the fifth bottom mounting plate, and the fifth bottom mounting plate is fixedly connected with a door-shaped bracket 90, and the top of the door-shaped bracket 90 The horizontal support rod 91 is provided with a horizontal chute, and the horizontal chute is provided with a horizontal slide rail 911. The horizontal slide rail 911 is electrically connected with the second telescopic cylinder 93, and the horizontal slide rail 911 is connected to the horizontal slide rail 911 by the horizontal telescopic rod. A slider 913 embedded with an I-shape realizes horizontal sliding. A fifth support plate 914 is arranged on the slider 913. A first longitudinal telescopic cylinder 92 is arranged on the fifth support plate 914. A first longitudinal telescopic cylinder 92 is provided with a second telescopic cylinder 92. Five telescopic rods, one end of the fifth telescopic rod is connected in the first longitudinal telescopic cylinder 92, the other end is connected with the sixth support plate 915, and two first longitudinal support plates 914 and 915 are arranged between the fifth support plate 915 The telescopic column 921 and the auxiliary sixth support plate 915 are stretched up and down under the drive of the fifth telescopic rod. The bottom of the sixth support plate 915 is provided with a clamping cylinder 941, and the clamping cylinder 941 is connected with a saliva clamp 942. Control the saliva clamp 942 to clamp the workpiece 48 .
进一步的,工作平台3上正对机械手分料设备9位置处设置有报废料箱口131,报废料箱口131上设置有报废料斗,用于放置不合格的工件48,报废料箱口131下方连接有一个报废料箱13,用于存储不合格的工件48。Further, on the working platform 3, a scrap bin mouth 131 is arranged at the position facing the manipulator distributing equipment 9, and a scrap bin mouth 131 is provided with a scrap hopper for placing unqualified workpieces 48, below the scrap bin mouth 131. Connected is a scrap bin 13 for storing defective workpieces 48 .
更进一步的,如图3、图24所示,在整体机体框架1上位于机械手分料设备9对应位置处设置有传送料道15,传送料道15一端与通过滑槽151与机械手分料设备9对接,且滑槽151端部抵靠在报废料斗边沿,滑槽151倾斜设置在报废料斗边沿与传送带152之间,传送料道15外设置有传送料道支撑架157,传送料道支撑架157底部设置传送电机153,传送电机153通过第一枢转辊154与力矩传输皮带155枢转连接,力矩传输皮带155通过第二枢转辊156与传送带152枢转连接,通过电机提供力矩传输皮带155转矩,力矩传输皮带155带动传送带152进行传送。Further, as shown in Fig. 3 and Fig. 24, a conveying channel 15 is arranged at the corresponding position of the manipulator distributing device 9 on the overall body frame 1, and one end of the conveying material channel 15 is connected with the manipulator distributing device through the chute 151. 9 docking, and the end of the chute 151 leans against the edge of the scrap hopper, the chute 151 is obliquely arranged between the edge of the scrap hopper and the conveyor belt 152, and a conveyor support frame 157 is arranged outside the conveyor path 15, and the conveyor path support frame The bottom of 157 is provided with a transmission motor 153, the transmission motor 153 is pivotally connected with the torque transmission belt 155 through the first pivot roller 154, and the torque transmission belt 155 is pivotally connected with the transmission belt 152 through the second pivot roller 156, and the torque transmission belt is provided by the motor 155 torque, the torque transmission belt 155 drives the conveyor belt 152 to transmit.
更进一步的,滑槽151与传送带152之间形成的外夹角α是钝角,本实用新型中110°≤α≤160°。Furthermore, the outer angle α formed between the chute 151 and the conveyor belt 152 is an obtuse angle, and in the present invention, 110°≤α≤160°.
本实用新型一种气密检测设备的工作原理是:操作工人按下控制按钮122,并在触摸屏14上进行调试,在上料安装设备5的定位治具47上装上物料,转盘机构4控制各个工位旋转依次在弹片铆接设备6下的定位治具47上对工件48与弹片连接的弹片铆接点482进行铆接,然后传送至下一工位,定位治具47旋转至整体气密检测设备7下,对工件48进行整体气密检测,再将定位治具47旋转至薄膜气密检测设备10下,对工件48进行膜片气密检测,然后再由转盘机构4将实现气密检测后的工件48通过定位治具47旋转至弹片高度检测设备8下对工件48上铆接的弹片进行高度检测,然后将定位治具47旋转至机械手分料设备9下,由机械手分料设备9进行分料处理,合格的工件48由机械手分料设备9夹取放入传送料道15上,不合格的工件48由机械手分料设备9夹取放入报废料箱13中。The working principle of an airtight detection device of the utility model is: the operator presses the control button 122, and debugs on the touch screen 14, loads materials on the positioning jig 47 of the loading installation device 5, and the turntable mechanism 4 controls each The station rotates and rivets the shrapnel riveting point 482 connecting the workpiece 48 and the shrapnel on the positioning jig 47 under the shrapnel riveting equipment 6 in turn, and then transfers to the next station, and the positioning jig 47 rotates to the overall airtight detection equipment 7 Next, the overall airtightness test is carried out on the workpiece 48, and then the positioning fixture 47 is rotated to the thin film airtightness detection device 10 times, and the diaphragm airtightness test is carried out on the workpiece 48, and then the turntable mechanism 4 will realize the airtightness test after the airtightness test. The workpiece 48 is rotated by the positioning jig 47 to the shrapnel height detection equipment 8 times to detect the height of the riveted shrapnel on the workpiece 48, and then the positioning jig 47 is rotated to the manipulator distributing equipment 9 times, and the manipulator distributing equipment 9 performs material distributing Processing, qualified workpiece 48 is clamped by manipulator distributing equipment 9 and puts into conveying material channel 15, and unqualified workpiece 48 is clamped and put into scrap bin 13 by manipulator distributing equipment 9.
以上实施例仅为本实用新型其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above embodiment is only one implementation mode of the present utility model, and its description is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (8)
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CN201821365415.9U CN209296249U (en) | 2018-08-23 | 2018-08-23 | A kind of entirety in airtight detecting apparatus is airtight and film airtight detecting apparatus |
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CN201821365415.9U CN209296249U (en) | 2018-08-23 | 2018-08-23 | A kind of entirety in airtight detecting apparatus is airtight and film airtight detecting apparatus |
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CN108871702A (en) * | 2018-08-23 | 2018-11-23 | 苏州工业职业技术学院 | A kind of entirety in airtight detecting apparatus is airtight and film airtight detecting apparatus |
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CN108871702A (en) * | 2018-08-23 | 2018-11-23 | 苏州工业职业技术学院 | A kind of entirety in airtight detecting apparatus is airtight and film airtight detecting apparatus |
CN108871702B (en) * | 2018-08-23 | 2024-02-06 | 苏州工业职业技术学院 | Integral airtight and film airtight detection equipment in airtight detection equipment |
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