CN214878605U - Automatic sand material piling and taking system - Google Patents
Automatic sand material piling and taking system Download PDFInfo
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- CN214878605U CN214878605U CN202120547761.4U CN202120547761U CN214878605U CN 214878605 U CN214878605 U CN 214878605U CN 202120547761 U CN202120547761 U CN 202120547761U CN 214878605 U CN214878605 U CN 214878605U
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Abstract
The utility model relates to an automatic sand material piling and taking system, which comprises a piling subsystem, a pyramid groove yard and a material taking subsystem, wherein the piling subsystem can realize the function of automatic piling of sand materials and comprises a main overhead belt conveyor, an auxiliary overhead belt conveyor, a first piling guide chute, a second piling guide chute, a direction-adjusting belt conveyor, a main overhead plow discharger, an auxiliary overhead plow discharger, a main overhead discharge hopper, a machine-adjusting discharge hopper and an auxiliary overhead discharge hopper; the pyramid groove storage yard is used for receiving sand and storing the sand, a plurality of rows of material leaking openings are formed in the bottom of the pyramid groove storage yard, and each row of material leaking openings are distributed on the left side and the right side of the cross section of the pyramid groove storage yard; the material taking subsystem is used for realizing the function that sand materials are conveyed to the ground from a storage yard and are connected with other modules, and comprises a material taking guide chute, a flow gate valve, an underground belt conveyor and a ground machine discharge hopper. The utility model discloses can realize the automatic pile of sand material, get the material operation, be fit for sea sand desalination enterprise and carry out automated production operation mode.
Description
Technical Field
The utility model belongs to the technical field of the granule material storage, especially, relate to an automatic change sand material and pile system of getting.
Background
The sand material is used as fine aggregate in the construction industry, the annual use amount is huge, and whether the piling and taking production environment of sand material production enterprises is efficient and automatic or not is realized, so that the sand material production enterprises have decisive effects on improving the production capacity and saving the yard area. Many sand material enterprises adopt the loading and unloading mode that the loader combines the tipper, perhaps adopt the mode that belt ship windrow, loader got the material, no matter what kind of mode, neither can realize continuous operation, and production process automation degree is very low, personnel input is many, the stock dump utilization ratio is low, drawback such as potential safety hazard appears easily in the production process. And the sand material belongs to the material without viscosity and with better fluidity, and the blocking phenomenon can not occur by adopting the mode of discharging at the lower part of the storage yard, thereby providing theoretical support for automatic material taking.
Disclosure of Invention
Poor, the automation level of continuity operation degree that exists to prior art is low, the low scheduling problem of stock yard utilization ratio, the utility model provides an automatic change sand material system of getting, this system of getting of piling includes the windrow and gets two subsystems of material, is used for realizing the windrow function respectively and gets the material function. The stacking subsystem mainly comprises a belt conveyor, a plow discharger and accessory equipment, can realize automatic conveying and distribution of incoming materials, completes the link of automatic stacking, and improves the continuous operation capability, stacking speed and stacking yard utilization rate of stacking; the material leakage port and the underground belt conveyor are arranged at the lower part of the storage yard, so that the material leakage port is controlled to automatically control the discharge amount, and a high-efficiency and automatic material taking link is easily completed. The piling and taking system mainly adopts a belt conveyor as working equipment, has the advantages of low manufacturing cost, convenience in maintenance, high efficiency and the like, and provides reliable technical support for finishing piling and taking sand materials.
The utility model discloses a realize like this, an automatic change sand material and pile system of getting, include:
the stacking subsystem is used for realizing the function of automatic stacking of sand;
the pyramid groove storage yard is connected with the material piling subsystem and is used for receiving sand materials sent by the material piling subsystem to finish a sand material storage place;
and the material taking subsystem is connected with the pyramid groove storage yard and is used for realizing the function of conveying sand materials in the pyramid groove storage yard from the storage yard to the ground to be connected with other modules.
In the technical scheme, it is preferred, the windrow subsystem includes main overhead belt feeder, assists overhead belt feeder and transfers to the belt feeder, the left and right sides of main overhead belt feeder sets up respectively and assists overhead belt feeder, assist overhead belt feeder and the parallel side by side arrangement of main overhead belt feeder, the fortune material direction tail end of main overhead belt feeder links to each other through transferring to the fortune material direction head end that overhead belt feeder was assisted with both sides to the belt feeder, and the sand material on the main overhead belt feeder reachs at first transfers to the belt feeder, transfers to assisting overhead belt feeder by transferring to the belt feeder again to accomplish the steering of sand material direction of delivery through transferring to the belt feeder.
In the above technical solution, it is further preferable that the main elevated belt conveyor and the auxiliary elevated belt conveyor are both one-way belt conveyors; the direction-adjusting belt conveyor is a double-drive roller belt conveyor, and can realize bidirectional conveying of sand materials.
In the above technical scheme, it is further preferred that the height of the main overhead belt conveyor is higher than the height of the direction-adjusting belt conveyor, the height of the direction-adjusting belt conveyor is higher than the height of the auxiliary overhead belt conveyor, and sand on the main overhead belt conveyor is transferred to the auxiliary overhead belt conveyor through the direction-adjusting belt conveyor.
In the above technical solution, it is further preferable that the main elevated plow type dischargers are equidistantly arranged on the main elevated belt conveyor, and the distance between adjacent main elevated plow type dischargers is preferably 8-12 m; auxiliary elevated plow type dumpers are arranged on the auxiliary elevated belt conveyor at equal intervals, and the interval between every two adjacent auxiliary elevated plow type dumpers is preferably 8-12 m.
In the above technical solution, it is further preferable that the stacking subsystem further includes a main overhead discharge hopper, a pile-first guide chute, a shunting machine discharge hopper, a pile-second guide chute, and an auxiliary overhead discharge hopper, and the main overhead discharge hopper is located at the tail end of the main overhead belt conveyor in the material conveying direction, so as to control the material flow direction when sand on the main overhead belt conveyor is discharged onto the diverting belt conveyor; the stacking and guiding chute is positioned on the direction-adjusting belt conveyor and below the main overhead discharge hopper and is used for receiving the sand conveyed by the main overhead belt conveyor so as to keep the sand in a better transportation state; the two ends of the direction-adjusting belt conveyor are respectively provided with the discharge hopper of the machine adjusting, so that the flow direction of materials can be controlled when sand materials on the direction-adjusting belt conveyor are discharged onto the auxiliary elevated belt conveyor; the second stacking material guide groove is positioned at the head end position of the auxiliary elevated belt conveyor in the material conveying direction and below the material adjusting discharge hopper and is used for receiving sand materials conveyed to the belt conveyor in an adjusting manner so as to keep the sand materials in a better conveying form; the auxiliary overhead discharge hopper is positioned at the tail end of the conveying direction of the auxiliary overhead belt conveyor, so that the material flow direction can be controlled when sand of the auxiliary overhead discharge hopper is discharged to a sand storage yard.
In the above technical solution, preferably, the bottom of the pyramid groove stock dump is provided with a plurality of rows of material leaking ports, and each row of material leaking ports is respectively distributed on the left and right sides of the cross section of the pyramid groove stock dump.
In the above technical scheme, preferably, the material taking subsystem comprises an underground belt conveyor and a ground machine discharge hopper, wherein the underground belt conveyor is located at the lower part of the pyramid groove storage yard and is used for conveying sand falling through the flow gate valve to a ground discharge point; the ground machine discharge hopper is positioned at the tail end of the conveying direction of each underground belt conveyor, so that the material flow direction can be controlled when the underground belt conveyors discharge sand.
In the above technical scheme, it is further preferable that a flow gate valve is arranged at the material leaking port located at the lower portion of the pyramid groove storage yard, and the flow gate valve is installed in a matching manner according to the size and the number of the material leaking ports and used for controlling the flow rate of shakeout.
In the above technical scheme, it is further preferable that a material taking and guiding groove is provided on the underground belt conveyor at the material leaking port at the lower part of each pyramid groove yard, and is used for receiving the sand falling from the flow gate valve, so that the sand can be kept in a better transportation form.
Compared with the prior art, the utility model has the advantages and positive effect be:
the utility model discloses a reasonable spatial position of belt feeder lays, combines to use attached equipment such as plough tripper, baffle box, discharge hopper, can accomplish the automation of sand material and carry, turn to, the cloth of fixed point, realizes the automatic function of piling up of sand material, has improved the continuity operation ability, the speed of piling up, the stock dump utilization ratio of piling up. The material discharge port and the flow gate valve are arranged at the lower part of the storage yard, so that the automatic control of the material discharge amount is realized, the material taking and outward transportation of sand materials are completed by arranging the material taking guide chute and the underground belt conveyor, and the function of high-efficiency and automatic material taking is easily completed. The piling and taking system mainly adopts a belt conveyor as working equipment and has the advantages of low manufacturing cost, convenience in maintenance, high efficiency and the like.
Drawings
Fig. 1 is a floor plan of a stacking system provided by an embodiment of the present invention;
fig. 2 is an a-a longitudinal cross-sectional view of a stacking system provided by an embodiment of the present invention;
fig. 3 is a B-B longitudinal cross-sectional view of a stacking system provided by an embodiment of the present invention;
fig. 4 is a C-C cross-sectional view of a stacking system provided by an embodiment of the invention.
In the figure: 1. a feeding belt conveyor; 2. a stockpiling subsystem; 3. a pyramid groove stock dump; 4. a material taking subsystem; 5. a main overhead belt conveyor; 6. a main elevated plow discharger; 7. a main overhead discharge hopper; 8. a machine-blending discharge hopper; 9. adjusting the direction of the belt conveyor; 10. stacking a material guide groove; 11. stacking a second material guide groove; 12. an auxiliary overhead plow discharger; 13. an auxiliary elevated belt conveyor; 14. an auxiliary overhead discharge hopper; 15. a ground machine discharge hopper; 16. an underground belt conveyor; 17. a material taking and guiding chute; 18. a material leakage port; 19. a flow gate valve.
Detailed Description
For further understanding of the contents, features and effects of the present invention, the following embodiments are exemplified and will be described in detail with reference to the accompanying drawings:
in the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "a," "an," "two," "three," "four," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Examples
As shown in fig. 1, an embodiment of the present invention provides an automatic sand material piling system, which includes a piling subsystem 2, a pyramid groove yard 3, and a material taking subsystem 4.
The stacking subsystem 2 is a functional subsystem for realizing automatic stacking of sand;
the pyramid groove storage yard 3 is connected with the material piling subsystem 2 and is used for receiving sand materials sent by the material piling subsystem and completing the storage of the sand materials;
and the material taking subsystem 4 is connected with the pyramid groove storage yard 3, and is used for realizing the function of conveying sand materials in the pyramid groove storage yard 3 from the storage yard to the ground to be connected with other modules.
As shown in fig. 2 to 4, the stacking subsystem 2 includes a main overhead belt conveyor 5, a main overhead plow discharger 6, a main overhead discharge hopper 7, a machine-adjusting discharge hopper 8, a direction-adjusting belt conveyor 9, a pile-first guide chute 10, a pile-second guide chute 11, an auxiliary overhead plow discharger 12, an auxiliary overhead belt conveyor 13, and an auxiliary overhead discharge hopper 14.
The main overhead belt conveyor 5 has one, assist overhead belt conveyor 13 totally two, main overhead belt conveyor 5 is one-way conveyer belt with assist overhead belt conveyor 13, and main overhead belt conveyor 5 is parallel with two and is arranged side by side with assisting overhead belt conveyor 13, and the centre is main overhead belt conveyor 5, and left and right sides symmetrical arrangement assists overhead belt conveyor 13. The direction-adjusting belt conveyors 9 are one in all, and the direction-adjusting belt conveyors 9 are double-drive roller belt conveyors, so that bidirectional conveying of sand materials can be realized.
The tail end of the conveying direction of the main overhead belt conveyor 5 is connected with the head ends of the conveying directions of the auxiliary overhead belt conveyors 13 at two sides through the direction-adjusting belt conveyor 9, the height of the main overhead belt conveyor 5 is higher than that of the direction-adjusting belt conveyor 9, the height of the direction-adjusting belt conveyor 9 is higher than that of the auxiliary overhead belt conveyors 13, sand on the main overhead belt conveyor 5 firstly reaches the direction-adjusting belt conveyor 9 and then is transferred to the auxiliary overhead belt conveyor 5 through the direction-adjusting belt conveyor 9, and therefore the steering of the sand conveying direction is completed through the direction-adjusting belt conveyor 9.
The main elevated plow type discharger 6 is arranged on the main elevated belt conveyor 5 at equal intervals, and the auxiliary elevated plow type discharger 12 is arranged on the auxiliary elevated belt conveyor 13 at equal intervals. In the embodiment, the main elevated plow discharger 6 and the auxiliary elevated plow discharger 12 have the same structural form and parameters, are called differently only because of different installation positions, are installed in a matched manner according to the direction of incoming materials and are used for discharging sand materials, the arrangement quantity is determined according to the length of a belt conveyor where the main elevated plow discharger 6 is located, the distance between every two adjacent main elevated plow dischargers 6 is preferably 8-12 meters, and in the embodiment, the distance is designed to be 9.2 meters; the distance between the adjacent auxiliary elevated plow discharger 12 is preferably 8 to 12 m, and in this embodiment, the distance is designed to be 9.2 m.
The main overhead discharge hopper 7 is positioned at the tail end of the material conveying direction of the main overhead belt conveyor 5, so that the material flow direction can be controlled when sand on the main overhead belt conveyor 5 is discharged onto the direction-adjusting belt conveyor 9.
A pile-guide chute 10 is arranged in the middle of the direction-adjusting belt conveyor 9, and the pile-guide chute 10 is a material conveying starting point of the direction-adjusting belt conveyor 9; the main overhead discharge hopper 7 is arranged above the stacking and guiding chute 10, and the stacking and guiding chute 10 is used for receiving sand conveyed by the main overhead belt conveyor 5, so that the sand can be kept in a better transportation state.
And a machine adjusting discharge hopper 8 is respectively arranged at two ends of the direction adjusting belt conveyor 9, and the flow direction of materials can be controlled when the machine adjusting discharge hopper 8 realizes that sand materials on the direction adjusting belt conveyor 9 are discharged onto the auxiliary elevated belt conveyor 13.
A second stacking guide chute 11 is arranged at the conveying starting point position of the auxiliary elevated belt conveyor 13 in the conveying direction, an auxiliary elevated discharge hopper 14 is arranged at the conveying end point position, and an auxiliary elevated plow discharger 12 is arranged at the middle position. The machine adjusting discharge hopper 8 is arranged above the second stacking guide chute 11, and the second stacking guide chute 11 is used for receiving sand conveyed to the belt conveyor 9 in an adjusting manner, so that the sand can be kept in a better transportation state. The auxiliary overhead discharge hopper 14 realizes the control of the material flow direction when the sand material of the auxiliary overhead discharge hopper is discharged to a sand material storage yard.
The pyramid groove storage yard 3 is used for receiving sand and storing the sand, a plurality of rows of material leaking openings 18 are formed in the bottom of the pyramid groove storage yard, and each row of material leaking openings 18 are respectively distributed on the left side and the right side of the cross section of the pyramid groove storage yard 3.
The material taking subsystem 4 is used for realizing the function of conveying sand materials from a storage yard to the ground to be connected with other modules, and comprises a ground machine discharge hopper 15, an underground belt conveyor 16, a material taking guide chute 17 and a flow gate valve 19.
The underground belt conveyors 16 are located at the lower part of the pyramid groove storage yard 3 and used for conveying sand falling through the flow gate valves 19 to ground discharge points, the number of the underground belt conveyors 16 can be specifically designed according to the size of the pyramid groove storage yard 3, the distance between every two adjacent underground belt conveyors 16 is preferably 19-24 meters, and in the embodiment, the distance between every two adjacent underground belt conveyors 16 is 24 meters.
The earth machine discharge hopper 15 is positioned at the tail end of each underground belt conveyor 16 in the conveying direction, so that the flow direction of the materials can be controlled when the underground belt conveyors 16 discharge sand.
The flow gate valve 19 is located at the drain port 18 at the lower part of the pyramid groove storage yard 3, is installed in a matching mode according to the size and the number of the drain ports 18 and is used for controlling the size of the shakeout flow.
The material taking and guiding groove 17 is positioned on the underground belt conveyor 16 and is positioned right below each flow gate valve 19 and used for receiving the sand falling from the flow gate valves 19 so as to keep the sand in a better transportation state.
When the sand material piling operation is carried out, the feeding belt conveyor 1 supplies the sand material to the main elevated belt conveyor 5, the main elevated belt conveyor 5 continuously works to convey the sand material, the sand discharging at the main elevated plow type discharger 6 is realized in turn by controlling the working state of each main elevated plow type discharger 6, when the main elevated plow discharger 6 finishes the fixed-point stockpiling of the sand material at the position, the sand material is continuously transported to the rear part of the main elevated plow discharger, the fixed-point stacking of the sand material at the position is finished by the next main overhead plow type discharger 6 until the sand material reaches the direction-adjusting belt conveyor 9 through the main overhead discharge hopper 7, the direction-adjusting belt conveyor 9 can be controlled to convey sand leftwards or rightwards, the sand reaches the auxiliary overhead belt conveyor 13 after the transportation form of the sand is arranged by the machine-adjusting discharge hopper 8, and then the unloading operation is sequentially carried out from near to far by the auxiliary overhead plow type discharger 12 on the auxiliary overhead belt conveyor 13 until the unloading stockpiling is finished by the auxiliary overhead discharge hopper 14.
During the sand material taking operation, the flow gate valve 19 is opened, the sand material flows into the underground belt conveyor 16 under the gravity, and after the transportation form of the sand material is finished through the material taking and guiding chute 17, the sand material is continuously conveyed to a ground discharging point through the underground belt conveyor 16.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all the modifications and equivalents of the technical spirit of the present invention to any simple modifications of the above embodiments are within the scope of the technical solution of the present invention.
Claims (10)
1. An automated sand material stacking system, comprising:
the stacking subsystem is used for realizing the function of automatic stacking of sand;
the pyramid groove storage yard is connected with the material piling subsystem and is used for receiving sand materials sent by the material piling subsystem to finish a sand material storage place;
and the material taking subsystem is connected with the pyramid groove storage yard and is used for conveying sand materials in the pyramid groove storage yard to the ground from the storage yard.
2. The automatic sand material piling and taking system according to claim 1, wherein the piling subsystem comprises a main overhead belt conveyor, auxiliary overhead belt conveyors and direction-adjusting belt conveyors, the auxiliary overhead belt conveyors are respectively arranged on the left side and the right side of the main overhead belt conveyor, the auxiliary overhead belt conveyors are arranged in parallel with the main overhead belt conveyor, and the material conveying direction tail end of the main overhead belt conveyor is connected with the material conveying direction head ends of the auxiliary overhead belt conveyors on both sides through the direction-adjusting belt conveyors.
3. The automated sand material piling and taking system according to claim 2, wherein the main elevated belt conveyor and the auxiliary elevated belt conveyor are both one-way belt conveyors; the direction-adjusting belt conveyor is a double-drive roller belt conveyor, and can realize bidirectional conveying of sand materials.
4. The automated sand material stacking and retrieving system of claim 2, wherein the height of the main overhead conveyor is higher than the height of the direction-adjusting conveyor, and the height of the direction-adjusting conveyor is higher than the height of the auxiliary overhead conveyor.
5. The automated sand material stacking system of claim 2, wherein the primary elevated belt conveyor has a primary elevated plow discharger equidistantly spaced apart from the secondary elevated belt conveyor and a secondary elevated plow discharger equidistantly spaced apart from the secondary elevated belt conveyor.
6. The automated sand material stacking and taking system according to claim 2, wherein the stacking subsystem further comprises a main overhead discharge hopper, a first stacking guide chute, a transfer discharge hopper, a second stacking guide chute and an auxiliary overhead discharge hopper, wherein the main overhead discharge hopper is positioned at the tail end of the material conveying direction of the main overhead belt conveyor, so that the control of the material flow direction when sand materials on the main overhead belt conveyor are discharged onto the transfer belt conveyor is realized; the stacking and guiding chute is positioned on the direction-adjusting belt conveyor and below the main overhead discharge hopper and is used for receiving sand conveyed by the main overhead belt conveyor; the two ends of the direction-adjusting belt conveyor are respectively provided with the discharge hopper of the machine adjusting, so that the flow direction of materials can be controlled when sand materials on the direction-adjusting belt conveyor are discharged onto the auxiliary elevated belt conveyor; the second stacking material guide groove is positioned at the head end of the auxiliary elevated belt conveyor in the material conveying direction and below the material adjusting discharge hopper and is used for receiving sand materials conveyed to the belt conveyor; the auxiliary overhead discharge hopper is positioned at the tail end of the conveying direction of the auxiliary overhead belt conveyor, so that the material flow direction can be controlled when sand of the auxiliary overhead discharge hopper is discharged to a sand storage yard.
7. The automated sand material piling and taking system according to claim 1, wherein a plurality of rows of material leaking openings are formed at the bottom of the pyramid groove storage yard, and each row of material leaking openings are respectively distributed on the left side and the right side of the cross section of the pyramid groove storage yard.
8. The automated sand material dumping system of claim 1 wherein said reclaiming subsystem includes an underground belt conveyor and a ground machine discharge hopper, said underground belt conveyor being located at a lower portion of the pyramid trough yard for conveying falling sand material to a ground discharge point; the ground machine discharge hopper is positioned at the tail end of the conveying direction of each underground belt conveyor, so that the material flow direction can be controlled when the underground belt conveyors discharge sand.
9. The automated sand material piling and taking system according to claim 8, wherein a flow gate valve is arranged at a material leaking port at the lower part of the pyramid groove storage yard and is used for controlling the size of the shakeout flow.
10. The automated sand material piling and taking system according to claim 8, wherein a material taking and guiding groove is arranged on the underground belt conveyor at the material leaking port at the lower part of the pyramid groove storage yard and is used for receiving fallen sand materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120547761.4U CN214878605U (en) | 2021-03-17 | 2021-03-17 | Automatic sand material piling and taking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120547761.4U CN214878605U (en) | 2021-03-17 | 2021-03-17 | Automatic sand material piling and taking system |
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| Publication Number | Publication Date |
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| CN214878605U true CN214878605U (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120547761.4U Active CN214878605U (en) | 2021-03-17 | 2021-03-17 | Automatic sand material piling and taking system |
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| CN (1) | CN214878605U (en) |
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2021
- 2021-03-17 CN CN202120547761.4U patent/CN214878605U/en active Active
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