CN214868996U - Automatic fluted disc machining equipment - Google Patents
Automatic fluted disc machining equipment Download PDFInfo
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- CN214868996U CN214868996U CN202121214003.7U CN202121214003U CN214868996U CN 214868996 U CN214868996 U CN 214868996U CN 202121214003 U CN202121214003 U CN 202121214003U CN 214868996 U CN214868996 U CN 214868996U
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Abstract
The utility model provides a fluted disc processing automation equipment for get rid of unnecessary deckle edge on the fluted disc, including control panel, the six-shaft mechanical hand that is used for the instrument dish that is used for centre gripping fluted disc removal, is used for adjusting the instrument dish that is used for sending and receiving the instruction, the instrument dish sets up the end of six-shaft mechanical hand, the peripheral annular of six-shaft mechanical hand sets gradually first machine tool and the second machine tool that is used for processing the fluted disc blank and is used for bearing the weight of the second work or material rest and first work or material rest of fluted disc, first work or material rest with all be equipped with material level and material level of receiving on the second work or material rest; a blank clamping jaw for clamping an unprocessed fluted disc, a finished product clamping jaw for clamping a processed fluted disc and a rotating clamping jaw for rotating the fluted disc are annularly arranged on the tool disc; the utility model has the characteristics of fluted disc deckle edge is got rid of in automated processing, and many lathe of simultaneous control, and machining efficiency is higher than manual operation.
Description
Technical Field
The utility model relates to a fluted disc processing field, concretely relates to fluted disc processing automation equipment.
Background
The fluted disc is a common mechanical part, and the machining method of the fluted disc is generally to die-cast a fluted disc main body and then machine teeth on the fluted disc. During die-casting fluted disc main part, can leave the round deckle edge in fluted disc circumference, get rid of deckle edge's way and put the fluted disc and get rid of the deckle edge on numerical control machine tool, this process is consuming time longer to need the artifical fluted disc of going up to unloading one by one, be unfavorable for the batch. For example, in the prior art with the patent number of cn201920541852.x, the fluted disc type part is machined by using a wire cutting technology, and the scheme requires continuous manual feeding and blanking, so that the machining process is complicated, and the machining efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides a fluted disc processing automation equipment, its characteristics are that fluted disc deckle edge is got rid of in automated processing, and many lathe of simultaneous control, and machining efficiency is higher than manual operation.
The technical scheme is as follows:
a fluted disc processing automation device is used for removing redundant burrs on a fluted disc and comprises a control panel used for sending and receiving signals, a tool disc used for clamping the fluted disc to move and a six-shaft mechanical arm used for adjusting the tool disc, wherein the tool disc is arranged at the tail end of the six-shaft mechanical arm, a first processing machine tool and a second processing machine tool used for processing a fluted disc blank, a second material rack and a first material rack used for bearing the fluted disc are sequentially arranged at the periphery of the six-shaft mechanical arm in an annular mode, and a material placing position and a material receiving position are respectively arranged on the first material rack and the second material rack;
a blank clamping jaw for clamping an unprocessed fluted disc, a finished product clamping jaw for clamping a processed fluted disc and a rotating clamping jaw for rotating the fluted disc are annularly arranged on the tool disc;
control panel with six mechanical hands first machine tool the equal signal connection of second machine tool is in order to realize control panel is to first machine tool the second machine tool and six mechanical hands send and receive the instruction.
Furthermore, a first inductor used for inducing whether the machining of the fluted disc is finished or not is arranged outside the first machining tool, and the first inductor is in signal connection with the control panel.
Furthermore, a second inductor used for inducing whether the machining of the fluted disc is finished or not is arranged outside the second machining tool, and the second inductor is in signal connection with the control panel.
Further, the tool disc is sleeved at the tail end of the six-axis manipulator and can rotate relative to the six-axis manipulator.
Further, the first processing machine tool and the second processing machine tool are both numerical control milling machines.
Furthermore, the rotary clamping jaw comprises a spring for storing kinetic energy, an installation barrel for installing the spring, and a clamping barrel for clamping a fluted disc, wherein the installation barrel is sleeved on the clamping barrel, one end of the spring is fixedly connected with the barrel wall of the installation barrel, and the other end of the spring extends into the clamping barrel and is fixedly connected with the clamping barrel, so that the axial distance between the installation barrel and the clamping barrel can be changed by changing the length of the spring.
Further, the first material frame and the second material frame are respectively provided with a plurality of trays for bearing a fluted disc and an adjusting mechanism for adjusting the positions of the trays.
Further, the first material rack and the second material rack are in signal connection with the control panel, so that the tray can be automatically replaced by the adjusting mechanism.
The utility model provides a beneficial effect: an operator sequentially places a large number of fluted discs on the first material rack and the material placing positions on the second material rack respectively, equipment is started on a control panel, the six-axis mechanical arm is started until a blank clamping jaw is aligned with an unprocessed fluted disc on the first material rack, the blank clamping jaw grabs the fluted disc, the six-axis mechanical arm is started to transfer the fluted disc to a first processing machine tool, the fluted disc is preliminarily placed on a main shaft of the first processing machine tool by the blank clamping jaw, the blank clamping jaw is loosened, the fluted disc is clamped by the rotating clamping jaw and is completely fixed with the main shaft of the machine tool, then the first processing machine tool starts to process and cut fluted disc rough edges; the six-shaft mechanical arm is started, the blank clamping jaw grabs the unprocessed fluted disc on the second material rack and sends the unprocessed fluted disc to the second processing machine tool for processing, and the process is as above. When the first processing machine tool finishes the fluted disc processing, the control panel of the first processing machine tool generates a signal, the control panel controls the six-axis manipulator to perform blanking on the fluted disc in the first processing machine tool, the finished clamping jaw clamps the machined fluted disc for blanking, and when the second processing machine tool finishes the fluted disc processing, the finished fluted disc is placed at a material receiving position by using the same blanking mode. The utility model discloses fluted disc deckle edge is got rid of in automated processing, and many lathes of simultaneous control, machining efficiency is higher than manual operation.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles, principles and effects of the invention.
Unless otherwise specified or defined, the same reference numerals in different figures refer to the same or similar features, and different reference numerals may be used for the same or similar features.
Fig. 1 is an isometric view of the present invention;
FIG. 2 is a front and side view of a raw fluted disc of the present invention;
FIG. 3 is a front view of a machined toothed disc of the present invention;
fig. 4 is a front view of the first rack of the present invention;
FIG. 5 is an isometric view of the tool tray of the present invention;
FIG. 6 is a schematic view of the clamping device of the present invention;
fig. 7 is a cross-sectional view of the rotary clamping jaw, the fluted disc and the machine tool spindle of the present invention.
Description of reference numerals:
10. a six-axis manipulator; 20. a tool tray; 201. a blank holding jaw; 202. a finished product clamping jaw; 203. rotating the clamping jaw; 2031. mounting the cylinder; 2032. a clamping cylinder; 2033. a spring; 301. a first processing machine; 302. a second processing machine; 303. a main shaft; 401. a first rack; 402. a second rack; 403. discharging the material; 404. a material receiving position; 501. a control panel; 601. a fluted disc; 602. a central bore.
Detailed Description
In order to facilitate an understanding of the invention, specific embodiments thereof will be described in more detail below with reference to the accompanying drawings.
Unless specifically stated or otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In combination with the present technical solution's realistic scene, all technical and scientific terms used herein may also have meanings corresponding to the purpose of realizing the technical solution of the present invention.
As used herein, unless otherwise specified or defined, "first" and "second" … are used merely for name differentiation and do not denote any particular quantity or order.
As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items, unless specified or otherwise defined.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present.
As used herein, unless otherwise specified or defined, the terms "comprises," "comprising," and "comprising" are used interchangeably to refer to the term "comprising," and are used interchangeably herein.
It is needless to say that technical contents or technical features which are contrary to the object of the present invention or clearly contradict each other should be excluded.
As shown in fig. 1 to 7, an automatic apparatus for processing a toothed disc 601, configured to remove unwanted burrs from the toothed disc 601, includes a control panel 501 for sending a command, a tool disc 20 for clamping the toothed disc 601 to move, and a six-axis manipulator 10 for adjusting the tool disc 20, where the tool disc 20 is disposed at a distal end of the six-axis manipulator 10, a first processing machine 301 and a second processing machine 302 for processing a blank of the toothed disc 601, a second material shelf 402 and a first material shelf 401 for carrying the toothed disc 601 are annularly disposed around the six-axis manipulator 10, and the first material shelf 401 and the second material shelf 402 are both provided with a material placing location and a material receiving location 404;
as shown in fig. 1, 4, 5 and 6, the tool plate 20 is provided with blank clamping jaws 201 for clamping an unprocessed toothed plate 601, finished clamping jaws 202 for clamping a processed toothed plate 601, and rotating clamping jaws 203 for rotating the toothed plate 601;
An operator sequentially places a large number of fluted discs 601 on the first material frame 401 and the material placing positions 403 on the second material frame 402 respectively, the equipment is started on the control panel 501, the six-axis manipulator 10 is started until the blank clamping jaws 201 are aligned with the unprocessed fluted disc 601 on the first material frame 401, the blank clamping jaws 201 grab up the fluted discs 601, the six-axis manipulator 10 is started to transfer the fluted discs 601 to the first processing machine 301, the blank clamping jaws 201 preliminarily place the fluted discs 601 on the main shaft 303 of the first processing machine 301, the blank clamping jaws 201 are released, the rotating clamping jaws 203 grab the fluted discs 601 and rotate the fluted discs 601, the fluted discs 601 are completely fixed with the main shaft 303 of the machine, then the first processing machine 301 starts to process and cut rough edges of the fluted discs 601; the six-axis manipulator 10 is started, and the blank clamping jaws 201 grab the unprocessed fluted disc 601 on the second rack 402 and send the unprocessed fluted disc 601 to the second processing machine 302 for processing, and the process is the same as the above. When the first processing machine tool 301 finishes processing the fluted disc 601, the control panel 501 of the first processing machine tool 301 generates a signal, the control panel 501 controls the six-axis manipulator 10 to perform blanking on the fluted disc 601 in the first processing machine tool 301, so that the finished product clamping jaw 202 clamps the processed fluted disc 601 for blanking, when the second processing machine tool 302 finishes processing the fluted disc 601, the finished product fluted disc 601 is blanked in the same manner, and the finished product fluted disc 601 is placed in the material receiving position 404. The utility model discloses fluted disc 601 deckle edge is got rid of in processing of can automizing, and many lathes of simultaneous control, machining efficiency is higher than manual operation.
A first sensor used for sensing whether the fluted disc 601 finishes machining or not is arranged outside the first machining tool 301, and the first sensor is in signal connection with the control panel 501. A second sensor used for sensing whether the fluted disc 601 finishes machining or not is arranged outside the second machining tool 302, and the second sensor is in signal connection with the control panel 501. When the six-axis manipulator 10 discharges materials from the first processing machine tool 301, the first sensor detects whether the finished product clamping jaw 202 clamps the fluted disc 601, if yes, the first sensor sends a signal to the control panel 501, and the control panel 501 receives the signal and then controls the six-axis manipulator 10 to place the fluted disc 601 at the recovery material level 404 and continuously feed the materials to the first processing machine tool 301; if no toothed disc 601 is detected on finished clamp 202 (at which point toothed disc 601 may be stuck to machine spindle 303), then toothed disc 601 is treated as waste and control panel 501 sends an alarm signal to allow the operator to manually treat the waste. The second sensor functions in the second processing tool 302 as the first sensor functions in the first processing tool 301.
As shown in fig. 1, 5 and 6, the tool tray 20 is sleeved on the end of the six-axis robot 10 and is rotatable relative to the six-axis robot 10. The tool tray 20 is rotated properly to cooperate with the six-axis robot 10 to make a plurality of angle clamping toothed discs 601, and when the six-axis robot 10 needs different functions, different clamping jaws, such as the blank clamping jaw 201, the finished clamping jaw 202, and the rotating clamping jaw 203 of the present embodiment, can be taken by rotating the tool tray 20.
The first processing machine 301 and the second processing machine 302 are both numerically controlled milling machines. The numerical control milling machine has the advantages of strong adaptability to part processing, few clamping times, high processing precision, high production automation degree and the like. In this embodiment, the first processing machine 301 and the second processing machine 302 can process different fluted discs 601, for example, the first processing machine 301 and the first rack 401 correspondingly process and store a large fluted disc 601, the second processing machine 302 and the second rack 402 correspondingly process and store a small fluted disc 601, and only the processing parameters of the numerically controlled milling machine need to be adjusted to process the fluted discs 601 of different specifications.
As shown in fig. 1, 5, 6 and 7, the rotating clamping jaw 203 includes a spring 2033 for storing kinetic energy, an installation cylinder 2031 for installing the spring 2033, and a clamping cylinder 2032 for clamping the toothed disc 601, the installation cylinder 2031 is sleeved on the clamping cylinder 2032, one end of the spring 2033 is fixedly connected to the cylinder wall of the installation cylinder 2031, and the other end extends into the clamping cylinder 2032 and is fixedly connected to the clamping cylinder 2032, so as to change the axial distance between the installation cylinder 2031 and the clamping cylinder 2032 by changing the length of the spring 2033. The section of the machine tool spindle 303 is circular, the section of the section is hexagonal, a central hole 602 of the fluted disc 601 is also hexagonal, the fluted disc 601 is firstly sleeved on the spindle 303 with the circular section by the blank fluted disc 601, then the blank fluted disc 601 is loosened, the tool disc 20 rotates, the rotating clamping jaw 203 is aligned to the fluted disc 601, at the moment, the spring 2033 is in a compression state, the fluted disc 601 is clamped by the clamping cylinder 2032, the spring 2033 is loosened, the clamping cylinder 2032 elastically extends out through the elasticity of the spring 2033, the fluted disc 601 props against the spindle 303 with the hexagonal section, the angle of the tool disc 20 is changed until the fluted disc 601 is adaptively sleeved on the spindle 303 with the hexagonal section, and the machine tool spindle 303 can drive the fluted disc 601 to rotate and cut rough edges of the fluted disc 601 by a cutter.
As shown in fig. 1 and 4, each of the first stack 401 and the second stack 402 is provided with a plurality of trays for carrying a toothed plate 601 and an adjusting mechanism for adjusting the positions of the trays. The first material rack 401 and the second material rack 402 are in signal connection with the control panel 501, so that the adjusting mechanism can automatically replace the tray.
Tens of fluted discs 601 can be uniformly placed on one tray, the trays are placed in a stacked mode, when the tray on the uppermost layer finishes feeding, the material rack sends a signal to the control panel 501, and after the control panel 501 receives the signal, the control panel sends a command to the adjusting mechanism, and the adjusting mechanism moves away the tray and lifts the next tray so as to continue feeding.
The above embodiments are intended to be illustrative, and should not be construed as limiting the scope of the invention, and the technical solutions, objects and effects of the present invention are described in full herein.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the spirit and scope of the invention, and such modifications and enhancements are intended to be within the scope of the invention.
Claims (8)
1. A fluted disc processing automation device is used for removing redundant burrs on a fluted disc and is characterized by comprising a control panel used for sending and receiving signals, a tool disc used for clamping the fluted disc to move, and a six-shaft mechanical arm used for adjusting the tool disc, wherein the tool disc is arranged at the tail end of the six-shaft mechanical arm, a first processing machine tool and a second processing machine tool used for processing a fluted disc blank, a second material rack and a first material rack used for bearing the fluted disc are annularly and sequentially arranged on the periphery of the six-shaft mechanical arm, and the first material rack and the second material rack are both provided with a material placing position and a material receiving position;
a blank clamping jaw for clamping an unprocessed fluted disc, a finished product clamping jaw for clamping a processed fluted disc and a rotating clamping jaw for rotating the fluted disc are annularly arranged on the tool disc;
control panel with six mechanical hands first machine tool the equal signal connection of second machine tool is in order to realize control panel is to first machine tool the second machine tool and six mechanical hands send and receive the instruction.
2. The automated apparatus of claim 1, wherein the first sensor is disposed outside the first processing machine for sensing whether the fluted disc is processed, and the first sensor is in signal connection with the control panel.
3. The automated apparatus of claim 1, wherein the second processing machine is provided with a second sensor for sensing whether the fluted disc is processed, and the second sensor is in signal connection with the control panel.
4. A toothed disc machining automation device according to claim 1 wherein the tool disc is mounted to the end of the six axis robot and is rotatable relative to the six axis robot.
5. A toothed disc machining automation apparatus according to any one of claims 1 to 4 wherein the first and second machine tools are numerically controlled milling machines.
6. The automated fluted disc machining apparatus according to any one of claims 1 to 4, wherein the rotating clamping jaws comprise springs for storing kinetic energy, a mounting cylinder for mounting the springs, and a clamping cylinder for clamping the fluted disc, the mounting cylinder is sleeved on the clamping cylinder and slides relative to the clamping cylinder, one end of each spring is fixedly connected with the wall of the mounting cylinder, and the other end of each spring extends into the clamping cylinder and is fixedly connected with the clamping cylinder, so that the axial distance between the mounting cylinder and the clamping cylinder can be changed by changing the length of each spring.
7. A toothed disc machining automation apparatus according to any one of claims 1 to 4 wherein the first and second stacks are each provided with a plurality of trays for carrying toothed discs and an adjustment mechanism for adjusting the position of the trays.
8. A chainring machining automation device according to claim 7 wherein the first and second stacks are each in signal communication with the control panel to enable the adjustment mechanism to automatically change pallets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121214003.7U CN214868996U (en) | 2021-06-01 | 2021-06-01 | Automatic fluted disc machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121214003.7U CN214868996U (en) | 2021-06-01 | 2021-06-01 | Automatic fluted disc machining equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214868996U true CN214868996U (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121214003.7U Active CN214868996U (en) | 2021-06-01 | 2021-06-01 | Automatic fluted disc machining equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214868996U (en) |
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2021
- 2021-06-01 CN CN202121214003.7U patent/CN214868996U/en active Active
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