CN214868523U - Automatic assembly production line for automobile isolator - Google Patents

Automatic assembly production line for automobile isolator Download PDF

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Publication number
CN214868523U
CN214868523U CN202120881116.6U CN202120881116U CN214868523U CN 214868523 U CN214868523 U CN 214868523U CN 202120881116 U CN202120881116 U CN 202120881116U CN 214868523 U CN214868523 U CN 214868523U
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China
Prior art keywords
gear
starting gear
press
copper sleeve
automatic assembly
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CN202120881116.6U
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Chinese (zh)
Inventor
任磊
李金江
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Wuxi Shunfeng Start Gear Co ltd
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Wuxi Shunfeng Start Gear Co ltd
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Abstract

The utility model discloses an automatic assembly line of car isolator, comprises a workbench, be provided with the location section of thick bamboo that is used for fixing a position the starting gear of isolator on the workstation and be used for the copper sheathing concentric press fitting mechanism in the starting gear with the isolator, still including starting gear material loading conveyer, copper sheathing material loading conveyer and gear copper sheathing press fitting structure unloading conveyer, the output of starting gear material loading conveyer is provided with starting gear material loading station, the output of copper sheathing material loading conveyer is provided with copper sheathing material loading station, gear copper sheathing press fitting structure unloading conveyer's input is provided with gear copper sheathing press fitting structure unloading station, starting gear material loading station and gear copper sheathing press fitting structure unloading station all are provided with the absorption manipulator, copper sheathing material loading station is provided with the centre gripping manipulator. The utility model provides a pair of automatic assembly line of car isolator realizes the automatic assembly operation of impressing in the starting gear of copper sheathing, assembles effectually, efficient.

Description

Automatic assembly production line for automobile isolator
Technical Field
The utility model belongs to the technical field of the isolator equipment, especially, relate to an automatic assembly line of car isolator.
Background
Referring to fig. 1, a half-section structure of the isolator 1 is shown, and two copper bush 12 parts are pressed into a starting gear 11 part to form a gear copper bush press-fitting structure 10. The existing press fitting mode can adopt manual work to carry out embedding press fitting, but the assembly efficiency is too low. In order to improve assembly efficiency, the utility model discloses an automatic assembly line of car isolator realizes the automatic assembly operation of impressing in the starting gear of copper sheathing, assembles effectually, the precision is high.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the not enough of existence among the prior art, the utility model provides an automatic assembly production line of car isolator realizes the automatic assembly operation of impressing in the starting gear of copper sheathing, assembles effectually, efficient.
The technical scheme is as follows: in order to achieve the purpose, the utility model discloses an automatic assembly line of automobile isolator, including the workstation, be provided with the location section of thick bamboo that is used for fixing a position the starting gear of isolator and be used for pressing the copper sheathing of isolator into the pressure equipment mechanism in the starting gear with one heart on the workstation, two copper sheathing are pressed into the starting gear and are constituted gear copper sheathing pressure equipment structure;
the gear copper sleeve press-fitting structure blanking device is characterized by further comprising a starting gear feeding conveyor, a copper sleeve feeding conveyor and a gear copper sleeve press-fitting structure blanking conveyor, wherein a starting gear feeding station is arranged at the output end of the starting gear feeding conveyor, a copper sleeve feeding station is arranged at the output end of the copper sleeve feeding conveyor, a copper sleeve feeding station is arranged at the input end of the gear copper sleeve press-fitting structure blanking conveyor, an adsorption manipulator is arranged at each of the starting gear feeding station and the gear copper sleeve press-fitting structure blanking station, and a clamping manipulator is arranged at each of the copper sleeve feeding station.
Furthermore, the locating cylinder is vertically upwards fixedly arranged on the table board of the workbench through a connecting part arranged outside the locating cylinder, and an inner tooth part which is matched and meshed with the outer tooth part of the starting gear is arranged on the inner wall of the locating cylinder.
Further, the press-fitting mechanism comprises a bearing seat horizontally arranged on the workbench through a vertical plate, a rotating shaft rotatably connected to the bearing seat, a servo motor connected to the lower end of the rotating shaft through a coupler, a transverse plate connected to the upper end of the rotating shaft, two press-fitting cylinders vertically connected to two ends of the transverse plate downwards and press columns connected to the press-fitting cylinders.
Furthermore, a vent hole is vertically formed in the compression column in a penetrating mode.
Furthermore, the adsorption manipulator comprises a first electric turntable arranged at the lower end of the guide rail, a fixed cross beam arranged at the upper end of the guide rail and a first movable cross beam arranged on the guide rail in a sliding fit manner; a first cylinder for driving the first movable cross beam to vertically move is arranged on the fixed cross beam; an air suction pump and a motor are arranged at the bottom of the first movable cross beam, an air inlet end of the air suction pump is in butt joint with an adsorption disc with adsorption holes at the bottom through a rotary joint, the distribution area of the adsorption holes is matched with the outline of a large port of the starting gear, an external gear ring is sleeved on the adsorption disc, and a driving end of the motor is connected with a driving gear meshed with the external gear ring; still fixed being provided with on the guide rail towards the industry camera of adsorption disc, the vertical moving range of adsorption disc is covered in the scope of framing of industry camera.
Further, the clamping manipulator comprises a second electric turntable arranged at the lower end of the vertical linear servo sliding table module, a second movable cross beam arranged on the vertical linear servo sliding table module, a U-shaped frame arranged at the end part of the second movable cross beam, second air cylinders respectively arranged on two side plates of the U-shaped frame and arc-shaped clamping pieces connected to the second air cylinders; two the arc clamping piece opening sets up relatively, and the concave side profile of arc clamping piece and the outside profile looks adaptation of copper sheathing.
Has the advantages that: the utility model discloses an automatic assembly line of car isolator, beneficial effect is: the utility model discloses can realize the automatic assembly operation of impressing in the starting gear of copper sheathing, compare current artifical pressure equipment operation, it has the advantage that the assembly is effectual, efficient, can save a large amount of labours simultaneously, reduces artifical expenditure cost, improves whole productivity effect.
Drawings
FIG. 1 is a schematic diagram of a half-section structure of a one-way clutch;
FIG. 2 is a schematic view of a top view structure of the automated assembly line of the present invention;
FIG. 3 is a schematic structural view of a half section of a starting gear, a copper bush and a positioning cylinder;
FIG. 4 is a schematic structural view of the press-fitting mechanism;
FIG. 5 is a schematic structural view of an adsorption robot;
fig. 6 is a schematic structural view of the clamping robot.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in the attached drawings 2 and 3, the automatic assembly production line for the automobile isolator comprises a workbench 2, wherein a positioning cylinder 3 for positioning a starting gear 11 of the isolator 1 and a press-fitting mechanism 4 for concentrically pressing a copper bush 12 of the isolator 1 into the starting gear 11 are arranged on the workbench 2, and the two copper bushes 12 are pressed into the starting gear 11 to form a gear copper bush press-fitting structure 10.
The utility model discloses still including starting gear material loading conveyer 5, copper sheathing material loading conveyer 6 and gear copper sheathing pressure equipment structure unloading conveyer 7, the output of starting gear material loading conveyer 5 is provided with starting gear material loading station 8.1, the output of copper sheathing material loading conveyer 6 is provided with copper sheathing material loading station 9.1, the input of gear copper sheathing pressure equipment structure unloading conveyer 7 is provided with gear copper sheathing pressure equipment structure unloading station 8.2, starting gear material loading station 8.1 and gear copper sheathing pressure equipment structure unloading station 8.2 all are provided with adsorption manipulator 8, copper sheathing material loading station 9.1 is provided with centre gripping manipulator 9. The utility model discloses can realize the automatic assembly operation of impressing in the starting gear 11 of copper sheathing 12, compare current artifical pressure equipment operation, it has the advantage effectual, efficient of assembly, can save a large amount of labours simultaneously, reduces the cost of labor expenditure, improves whole productivity effect.
As shown in fig. 3, the positioning cylinder 3 is vertically and upwardly fixed on the table top of the workbench 2 through a connecting portion 32 arranged outside the positioning cylinder, an inner tooth portion 31 which is matched and meshed with an outer tooth portion of the starting gear 11 is arranged on the inner wall of the positioning cylinder 3, and a portion of the starting gear 11 with the outer tooth portion is inserted into the positioning cylinder 3 to realize positioning, so that the positioning is accurate and reliable, the press fitting operation is facilitated, and the press fitting precision is improved.
As shown in fig. 4, the press-fitting mechanism 4 includes a bearing seat 42 horizontally disposed on the worktable 2 through a vertical plate 41, a rotating shaft 43 rotatably connected to the bearing seat 42, a servo motor 45 connected to a lower end of the rotating shaft 43 through a coupling 46, a horizontal plate 44 connected to an upper end of the rotating shaft 43, two press-fitting cylinders 47 vertically connected to both ends of the horizontal plate 44 downward, and a pressing column 48 connected to the press-fitting cylinders 47. The two press-fitting cylinders 47 are respectively responsible for press-fitting the two copper sleeves 12 positioned at the small port and the large port of the starting gear 11, and the two press-fitting cylinders 47 are used for accurate press-fitting conversion through the servo motor 45.
It should be noted that the pressure post 48 is vertically provided with a vent 480 through, so that the pressure balance between the inside and outside of the starting gear 11 is maintained during the press-fitting operation, which is more beneficial to the press-fitting operation.
As shown in fig. 5, the adsorption manipulator 8 includes a first electric rotary table 81 disposed at the lower end of a guide rail 82, a fixed cross beam 83 disposed at the upper end of the guide rail 82, and a first movable cross beam 85 disposed on the guide rail 82 in a sliding fit manner; a first cylinder 84 for driving the first movable beam 85 to vertically move is arranged on the fixed beam 83; an air suction pump 8b and a motor 88 are arranged at the bottom of the first movable cross beam 85, an air inlet end of the air suction pump 8b is butted with an adsorption disc 87 with adsorption holes at the bottom through a rotary joint 86, the distribution area of the adsorption holes is matched with the outline of a large port of the starting gear 11, an external toothed ring 80 is fixedly sleeved on the adsorption disc 87, and the driving end of the motor 88 is connected with a driving gear 89 meshed with the external toothed ring 80; an industrial camera 8a facing the adsorption plate 87 is fixedly arranged on the guide rail 82, and the view finding range of the industrial camera 8a covers the vertical movement range of the adsorption plate 87. The industrial camera 8a is responsible for capturing the position pictures of the starting gear 11 and the positioning cylinder 3, and through computer vision analysis, the control motor 88 drives the adsorption disc 87 to drive the starting gear 11 to synchronously rotate, when the external tooth part of the starting gear 11 is positioned at the corresponding position with the internal tooth part 31 of the positioning cylinder 3, the starting gear stops, and under the pushing down action of the first air cylinder 84, the external tooth part of the starting gear 11 is meshed with the internal tooth part 31 of the positioning cylinder 3 and is inserted into the positioning cylinder 3 for positioning, so that the positioning is accurate and reliable.
As shown in fig. 6, the clamping manipulator 9 includes a second electric turntable 91 arranged at the lower end of the vertical linear servo sliding table module 92, a second movable cross beam 93 arranged on the vertical linear servo sliding table module 92, a U-shaped frame 94 arranged at the end of the second movable cross beam 93, second air cylinders 95 respectively arranged on two side plates of the U-shaped frame 94, and arc-shaped clamping pieces 96 connected to the second air cylinders 95; two arc clamping piece 96 opening sets up relatively, and the concave side profile of arc clamping piece 96 and the outside profile looks adaptation of copper sheathing 12, improves the centre gripping steadiness.
The above description is only a preferred embodiment of the present invention, and it should be noted that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present invention.

Claims (6)

1. The utility model provides an automatic assembly line of car isolator which characterized in that: the device comprises a workbench (2), wherein a positioning cylinder (3) for positioning a starting gear (11) of an isolator (1) and a press-fitting mechanism (4) for concentrically pressing a copper sleeve (12) of the isolator (1) into the starting gear (11) are arranged on the workbench (2), and the two copper sleeves (12) are pressed into the starting gear (11) to form a gear copper sleeve press-fitting structure (10);
the gear copper sleeve press-fitting structure blanking device is characterized by further comprising a starting gear feeding conveyor (5), a copper sleeve feeding conveyor (6) and a gear copper sleeve press-fitting structure blanking conveyor (7), wherein a starting gear feeding station (8.1) is arranged at the output end of the starting gear feeding conveyor (5), a copper sleeve feeding station (9.1) is arranged at the output end of the copper sleeve feeding conveyor (6), a gear copper sleeve press-fitting structure blanking station (8.2) is arranged at the input end of the gear copper sleeve press-fitting structure blanking conveyor (7), adsorption manipulators (8) are arranged at the starting gear feeding station (8.1) and the gear copper sleeve press-fitting structure blanking station (8.2), and clamping manipulators (9) are arranged at the copper sleeve feeding station (9.1).
2. The automatic assembly line of automotive isolators according to claim 1, wherein: the table board of workstation (2) is set firmly up through connecting portion (32) vertical up that its outside set up in a location section of thick bamboo (3), the inner wall of a location section of thick bamboo (3) is provided with internal tooth portion (31) with the external tooth looks adaptation meshing of starting gear (11).
3. The automatic assembly line of automotive isolators according to claim 1, wherein: the press-fitting mechanism (4) comprises a bearing seat (42) horizontally arranged on the workbench (2) through a vertical plate (41), a rotating shaft (43) rotatably connected onto the bearing seat (42), a servo motor (45) connected to the lower end of the rotating shaft (43) through a coupler (46), a transverse plate (44) connected to the upper end of the rotating shaft (43), two press-fitting air cylinders (47) vertically connected to two ends of the transverse plate (44) downwards and press columns (48) connected onto the press-fitting air cylinders (47).
4. The automatic assembly line of automobile isolators according to claim 3, wherein: and the compression column (48) is vertically provided with a vent hole (480) in a penetrating way.
5. The automatic assembly line of automotive isolators according to claim 1, wherein: the adsorption manipulator (8) comprises a first electric turntable (81) arranged at the lower end of the guide rail (82), a fixed cross beam (83) arranged at the upper end of the guide rail (82) and a first movable cross beam (85) arranged on the guide rail (82) in a sliding fit manner; a first cylinder (84) for driving a first movable cross beam (85) to vertically move is arranged on the fixed cross beam (83); an air suction pump (8b) and a motor (88) are arranged at the bottom of the first movable cross beam (85), an air inlet end of the air suction pump (8b) is butted with an adsorption disc (87) with adsorption holes at the bottom through a rotary joint (86), the distribution area of the adsorption holes is matched with the profile of a large port of the starting gear (11), an external gear ring (80) is fixedly sleeved on the adsorption disc (87), and a driving end of the motor (88) is connected with a driving gear (89) meshed with the external gear ring (80); still fixedly on guide rail (82) be provided with towards industrial camera (8a) of adsorption disc (87), the vertical moving range of adsorption disc (87) is covered in the scope of framing of industrial camera (8 a).
6. The automatic assembly line of automotive isolators according to claim 1, wherein: the clamping manipulator (9) comprises a second electric turntable (91) arranged at the lower end of the vertical linear servo sliding table module (92), a second movable cross beam (93) arranged on the vertical linear servo sliding table module (92), a U-shaped frame (94) arranged at the end part of the second movable cross beam (93), second air cylinders (95) respectively arranged on two side plates of the U-shaped frame (94) and arc-shaped clamping pieces (96) connected to the second air cylinders (95); the openings of the two arc-shaped clamping pieces (96) are oppositely arranged, and the inner concave side profile of each arc-shaped clamping piece (96) is matched with the outer side profile of the copper sleeve (12).
CN202120881116.6U 2021-04-27 2021-04-27 Automatic assembly production line for automobile isolator Active CN214868523U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120881116.6U CN214868523U (en) 2021-04-27 2021-04-27 Automatic assembly production line for automobile isolator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120881116.6U CN214868523U (en) 2021-04-27 2021-04-27 Automatic assembly production line for automobile isolator

Publications (1)

Publication Number Publication Date
CN214868523U true CN214868523U (en) 2021-11-26

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ID=78888876

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120881116.6U Active CN214868523U (en) 2021-04-27 2021-04-27 Automatic assembly production line for automobile isolator

Country Status (1)

Country Link
CN (1) CN214868523U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114952278A (en) * 2022-06-13 2022-08-30 玉环普天单向器有限公司 Automobile starter isolator assembling line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114952278A (en) * 2022-06-13 2022-08-30 玉环普天单向器有限公司 Automobile starter isolator assembling line

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