CN214829949U - Transparent workpiece thickness detection device and glass production line - Google Patents

Transparent workpiece thickness detection device and glass production line Download PDF

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Publication number
CN214829949U
CN214829949U CN202120615929.0U CN202120615929U CN214829949U CN 214829949 U CN214829949 U CN 214829949U CN 202120615929 U CN202120615929 U CN 202120615929U CN 214829949 U CN214829949 U CN 214829949U
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China
Prior art keywords
thickness detection
transparent workpiece
driver
thickness
transparent
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CN202120615929.0U
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李友情
谷代燕
张亮
端维凯
王军
陶明
徐小明
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Xinyi Environmental Protection Special Type Glass Wuhu co ltd
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Xinyi Environmental Protection Special Type Glass Wuhu co ltd
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Abstract

The application provides a transparent work piece thickness detection device and glass production line, transparent work piece thickness detection device includes: the conveying assembly is used for receiving and conveying the transparent workpiece to move along a first direction; the thickness detection probe is arranged on one side of the conveying assembly and used for detecting the thickness of the transparent workpiece, the moving direction of the thickness detection probe is a second direction, and a preset included angle is formed between the second direction and the first direction; the output end of the driving assembly is connected with the thickness detection probe, and the driving assembly is used for driving the thickness detection probe to move along the second direction; wherein the thickness detection probe is configured to detect the transparent workpiece a plurality of times at intervals in the second direction. The application provides a transparent work piece thickness detection device is equipped with mobilizable thickness test probe, can detect the value to the work piece many times at interval, can improve the area scope that transparent work piece thickness detected.

Description

Transparent workpiece thickness detection device and glass production line
Technical Field
The application belongs to the technical field of glass production, and more specifically relates to a transparent workpiece thickness detection device and a glass production line.
Background
With the development of the market and technology, the quality requirement of the transparent plate is higher and higher, for example, the thickness error control of the glass is an important ring for the process control in the production process.
At present, in a glass production line, a thickness probe is usually arranged on the production line to perform online thickness detection on a flowing workpiece, however, the thickness probe is fixed and can only detect the thickness of a single point on the workpiece, the area range of the thickness detection of the glass workpiece is small, and the thickness quality of the whole workpiece can be evaluated, so that an unreliable conclusion can be obtained, namely the accuracy of the thickness detection of the transparent workpiece is low.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of the application is to provide a transparent workpiece thickness detection device and a glass production line to solve the technical problem that the area range of transparent workpiece thickness detection in the prior art is small.
In order to achieve the purpose, the technical scheme adopted by the application is as follows: provided is a transparent workpiece thickness detection device, including:
the conveying assembly is used for receiving and conveying the transparent workpiece to move along a first direction;
the thickness detection probe is arranged on one side of the conveying assembly and used for detecting the thickness of the transparent workpiece, the moving direction of the thickness detection probe is a second direction, and a preset included angle is formed between the second direction and the first direction;
the output end of the driving assembly is connected with the thickness detection probe, and the driving assembly is used for driving the thickness detection probe to move along the second direction;
wherein the thickness detection probe is configured to detect the transparent workpiece a plurality of times at intervals in the second direction.
Optionally, the transparent workpiece thickness detection device further comprises a rack, a guide rail and a sliding block which are matched with each other, the conveying assembly, the driving assembly and the guide rail are installed on the rack, the guide direction of the guide rail is arranged along the second direction, and the thickness detection probe is connected with the sliding block.
Optionally, the driving assembly includes a driver and a transmission mechanism connected to each other, the driver is mounted on the frame, the transmission mechanism is connected to the slider, and the driver is configured to drive the slider to move through the transmission mechanism.
Optionally, the transparent workpiece thickness detection device further comprises an encoder, the encoder is connected with the driver or the transmission mechanism, and the encoder is used for detecting the motion parameters of the driver or the transmission mechanism.
Optionally, the transparent workpiece thickness detection device further comprises a controller, the driver and the encoder are both in communication connection with the controller, and the controller is used for controlling the rotation of the driver according to a feedback signal of the encoder.
Optionally, the controller is in communication with the thickness detection probe.
Optionally, the transparent workpiece thickness detection device further comprises a cabinet and an alarm, the cabinet is provided with a display and the controller, the alarm is mounted on the rack or the cabinet, and the alarm is used for giving an alarm that the thickness of the transparent workpiece is abnormal.
Optionally, transparent work piece thickness detection device still includes the axis of rotation, drive mechanism includes hold-in range and two band pulleys, two the band pulley install in the frame, the hold-in range is around locating two outside the band pulley, the driver is used for driving one of them the band pulley rotates, the hold-in range with the slider is connected, the output shaft of driver is the hollow shaft, the axis of rotation passes the hollow shaft and with hollow shaft fixed connection, the one end of axis of rotation and one of them the band pulley is connected, the other end with the encoder is connected.
Optionally, the rack is provided with a profile, the profile is located above the conveying assembly, the length direction of the profile is arranged along the second direction, the profile is provided with a cavity penetrating along the length direction of the profile, the two belt wheels are respectively arranged at two ends of the profile, one part of the synchronous belt penetrates through the cavity, and the other part of the synchronous belt is located on the outer side of the profile; the conveying assembly comprises a plurality of rollers which are rotatably arranged on the machine frame and are used for receiving and conveying the transparent workpiece to move along the first direction.
The application also provides a glass production line, the glass production line includes any one of the transparent work piece thickness detection device of the aforesaid.
The application provides a transparent work piece thickness detection device's beneficial effect lies in: compared with the prior art, this application transparent work piece thickness detection device is equipped with mobilizable thickness test probe, conveying component accepts and carries transparent work piece and remove along the first direction, thickness test probe is in can remove and detect the value many times at interval along the second direction with transparent work piece moving direction one-tenth predetermined angle under drive component's the drive, can detect the thickness of a plurality of positions of transparent work piece, can improve the area scope that transparent work piece thickness detected.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a side view of a transparent workpiece thickness detection apparatus provided in an embodiment of the present application;
FIG. 2 is a top view of the drive assembly of FIG. 1;
fig. 3 is a front view of the drive assembly of fig. 1.
Wherein, in the figures, the respective reference numerals:
100-a transparent workpiece thickness detection device; 10-a frame; 11-section bar; 12-a slide block; 20-a delivery assembly; 21-a roller; 30-a thickness detection probe; 31-a probe holder; 40-a drive assembly; 41-a driver; 42-a pulley; 43-a synchronous belt; 44-rotating shaft; 50-an encoder; 60-a cabinet; 70-transparent workpiece.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to fig. 3, a transparent workpiece thickness detection apparatus 100 according to an embodiment of the present application will now be described. The transparent workpiece thickness detection apparatus 100 includes: a delivery assembly 20, a thickness sensing probe 30 and a drive assembly 40. The conveying assembly 20 is used for receiving and conveying the transparent workpiece 70 to move along the first direction Y; the thickness detection probe 30 is arranged at one side of the conveying assembly 20 and is used for detecting the thickness of the transparent workpiece 70, the moving direction of the thickness detection probe 30 is a second direction X, and a preset included angle is formed between the second direction X and the first direction Y; the output end of the driving assembly 40 is connected with the thickness detection probe 30, and the driving assembly 40 is used for driving the thickness detection probe 30 to move along the second direction X; wherein the thickness detection probe 30 is configured to detect the transparent workpiece 70 a plurality of times at intervals in the second direction X.
Compared with the prior art, the transparent workpiece thickness detection device 100 provided by the application is provided with the movable thickness detection probe 30, the conveying assembly 20 receives and conveys the transparent workpiece 70 to move along the first direction, the thickness detection probe 30 can move along the second direction which forms a preset included angle with the moving direction of the transparent workpiece 70 under the driving of the driving assembly 40 and can detect the value at intervals for multiple times, namely the thicknesses of multiple positions of the transparent workpiece 70 can be detected, and the area range of transparent workpiece thickness detection can be improved.
The material of the transparent workpiece 70 may be glass, or may be transparent plastic, such as plexiglass or polycarbonate.
In another embodiment, the transparent workpiece thickness detection apparatus 100 further includes a frame 10. The frame 10 may serve as a structural support body of the transparent workpiece thickness detection apparatus 100. The conveying assembly 20 is mounted on the frame 10, and the conveying assembly 20 is used for receiving and conveying the transparent workpiece 70 to move along the first direction Y. The frame 10 with the transfer assembly 20 mounted thereon may be present as a production line, and the first direction Y is the flow direction of the transparent workpiece 70. The frame 10 may be built up mainly from profiles. The profile may be an extruded aluminium profile, typically hollow.
In another embodiment, the conveying assembly 20 may include a plurality of rollers 21, and the rollers 21 may be rotatably mounted to the frame 10 and adapted to receive and convey the transparent workpiece 70 along the first direction Y. In some examples, a motor and a transmission mechanism may be provided on the frame 10, and the motor drives the roller 21 to rotate through the transmission mechanism. In some examples, the roller 21 may also be replaced with a roller. In some cases, the conveyor assembly 20 may also be a conveyor belt.
In another embodiment, the thickness detecting probe 30 is movably mounted on the frame 10, the thickness detecting probe 30 is disposed at one side of the conveying assembly 20 and is used for detecting the thickness of the transparent workpiece 70, the moving direction of the thickness detecting probe 30 is a second direction X, and a predetermined included angle is formed between the second direction X and the first direction Y. The thickness sensing probe 30 may be positioned above or below the delivery assembly 20. The predetermined included angle may be an acute angle or a right angle. In some examples, the second direction X may be a transverse direction or a left-right direction, taking the flow direction of the transparent workpiece 70 as a longitudinal direction. The thickness detection probe 30 is configured to detect the transparent workpiece 70 a plurality of times at intervals in the second direction X. The thickness detection probe 30 can detect the value at intervals along the direction perpendicular to the moving direction of the transparent workpiece 70, that is, the thickness of the transparent workpiece 70 at a plurality of positions in the left-right direction can be detected, and the area range and accuracy of the thickness detection of the transparent workpiece can be improved. In some examples, the thickness detection probe 30 may detect values at multiple points in the left-right direction of the transparent workpiece 70 to obtain a plurality of detection values, and the controller may average the plurality of detection values, and may use the average value as the thickness detection result of the transparent workpiece 70. In some examples, the thickness detection probe 30 may be a laser sensor, the laser sensor emits detection light to the transparent workpiece 70, the upper surface and the lower surface of the transparent workpiece 70 respectively reflect the detection light, and the laser sensor can calculate the thickness of the transparent workpiece 70 according to the two reflected detection lights.
In another embodiment, the driving assembly 40 is mounted to the frame 10, and the driving assembly 40 is connected to the thickness detecting probe 30 and is used for driving the thickness detecting probe 30 to move along the second direction X. The transparent workpiece thickness detection device 100 further comprises a guide rail and a sliding block 12 which are matched with each other, the guide rail is mounted on the machine frame 10, the guide direction of the guide rail is arranged along the second direction X, and the thickness detection probe 30 is connected with the sliding block 12. The guide and the slide 12 may be of the prior art, with the slide 12 being slidable on the guide. The probe holder 31 is attached to the slider 12, and the thickness detection probe 30 is connected to the probe holder 31. The thickness detection probe 30 is attached to the slider 12 via a probe holder 31. The probe carrier 31 may be a bent sheet metal part.
In another embodiment, please refer to fig. 2 and fig. 3. The driving assembly 40 includes a driver 41 and a transmission mechanism connected with each other, the driver 41 is mounted on the frame 10, the transmission mechanism is connected with the sliding block 12, and the driver 41 is used for driving the sliding block 12 to move through the transmission mechanism. Specifically, the driving assembly 40 includes a driver 41 and a belt transmission mechanism, the belt transmission mechanism includes a timing belt 43 and two belt pulleys 42, the driver 41 and the two belt pulleys 42 are mounted on the frame 10, the driver 41 drives one of the belt pulleys 42 to rotate, and the timing belt 43 is connected to the slider 12. The two pulleys 42 may be a primary pulley and a secondary pulley, respectively, and the driver 41 drives the primary pulley to rotate. The driver 41 may drive the slider 12, the probe holder 31, and the thickness detection probe 30 to move in the second direction X through the belt transmission mechanism. In some cases, the driver 41 may also drive the slider 12 to move through other types of transmission mechanisms, such as a screw transmission mechanism, a rack and pinion transmission mechanism, a crank-slider transmission mechanism, and the like. In some cases, the drive assembly 40 may also be a pneumatic cylinder, such as a multi-stroke pneumatic cylinder.
In another embodiment, the transparent workpiece thickness detection apparatus 100 further comprises an encoder 50, the encoder 50 is connected to the driver 41 or the transmission mechanism, and the encoder 50 is used for detecting the operation parameters of the driver 41 or the transmission mechanism. Optionally, an encoder 50 is connected to the driver 41 or one of the pulleys 42, the encoder 50 being configured to detect a rotation parameter of the driver 41 or one of the pulleys 42. The controller can know the rotation angle and the rotation speed of the driver 41 according to the feedback of the encoder 50, and can also know the position of the thickness detection probe 30, and can adjust the position according to the requirement. The driver 41 and the encoder 50 are both connected in communication with a controller, and the controller controls the rotation of the driver 41 according to a feedback signal of the encoder 50. Therefore, the controller can adjust the position of the thickness detection probe 30 through closed-loop control, which is beneficial to improving the precision of the detection position of the thickness detection probe 30 on the transparent workpiece 70 and also beneficial to preventing the thickness detection probe 30 from exceeding the normal stroke and being damaged by collision.
In another embodiment, the transparent workpiece thickness detection apparatus 100 further comprises a controller, the controller is in communication with the thickness detection probe 30, and the controller is configured to calculate the thickness of the transparent workpiece 70 according to data fed back by the thickness detection probe 30. The controller has a function of motion control and also has a function of data calculation processing. In some examples, the thickness detection probe 30 may perform multiple detection values in the left-right direction of the transparent workpiece 70 to obtain a plurality of detection values, and the controller may average the plurality of detection values, and may use the average value as the thickness detection result of the transparent workpiece 70, so as to improve the accuracy of the thickness detection of the transparent workpiece. In some examples, the controller may further collectively analyze the detected values of the plurality of transparent workpieces 70 to evaluate the quality of the transparent workpieces 70 produced in the batch. The encoder 50 and the thickness detection probe 30 may be electrically connected to the controller through a cable, or may be connected to the controller through wireless communication. In some cases, the controller may employ existing technology, such as the GNC series embedded motion controller, which is inherently branded.
In another embodiment, the transparent workpiece thickness detecting apparatus 100 further comprises a cabinet 60 and an alarm, wherein the cabinet 60 is provided with a display and a controller, the display is used for displaying the thickness of the transparent workpiece 70 calculated by the controller, the alarm is mounted on the rack 10 or the cabinet 60, and the alarm is used for giving an alarm that the thickness of the transparent workpiece 70 is abnormal. The user can see the thickness detection result of the transparent workpiece 70 through the display. If the thickness of the transparent workpiece 70 is abnormal, the controller sends an instruction to the alarm to give an alarm, and the worker can process the production abnormality after hearing the alarm.
In another embodiment, the transparent workpiece thickness detecting apparatus 100 further includes a rotating shaft 44, an output shaft of the driver 41 is a hollow shaft, the rotating shaft 44 penetrates through the hollow shaft and is fixedly connected with the hollow shaft, one end of the rotating shaft 44 is connected with one of the pulleys 42, and the other end is connected with the encoder 50. Thereby, the encoder 50 can detect the rotation parameter of the driver 41 or the pulley 42.
In another embodiment, the driver 41 comprises a motor and a reduction gearbox, the rotating shaft of the motor is connected with the input shaft of the reduction gearbox, and the output shaft of the reduction gearbox is the hollow shaft. The motor is in communication with a controller, which controls the rotation of the motor according to the feedback signal of the encoder 50. In some examples, the driver 41 may also be a servo motor or a stepper motor. In some cases, the drive 41 may also be referred to as a reducer.
In another embodiment, the frame 10 is provided with a profile 11, the profile 11 is located above the conveying assembly 20, the length direction of the profile 11 is arranged along the second direction X, the profile 11 is provided with a cavity penetrating along the length direction of the profile 11, two pulleys 42 are respectively arranged at two ends of the profile 11, one part of the synchronous belt 43 passes through the cavity, and the other part is located outside the profile 11. The part of the timing belt 43 located outside the profile 11 is connected to the slider 12 for driving the slider 12 to move. A part of the timing belt 43 passes through the cavity, and the profile 11 can protect the timing belt 43 and reduce exposed moving parts, thereby improving the neatness and safety of the production line. The guide rails may be mounted to the side walls of the profile 11.
In the present embodiment, the transparent workpiece thickness detection apparatus 100 realizes that the thickness detection probe 30 detects the thickness of the transparent workpiece 70 at any position by the driving assembly 40. The thickness detection probe 30 can be used for positioning and detecting any position of the transparent workpiece 70, processing data in real time, displaying a curve and randomly calling a historical record. The transparent workpiece thickness detection device 100 can realize online real-time detection of the thickness of the transparent workpiece, and help the production department to control the thickness error of the product through data feedback. The thickness range is set through the PLC program, when the thickness error exceeds a set value, the system can prompt an alarm, and production personnel check alarm data to adjust the thickness of the calender, so that the frequency of manual measurement of quality personnel and production personnel is reduced, and safety accidents are reduced. The detection position of the thickness detection probe 30 is set through the cabinet 60 and is transmitted to the encoder 50 through a data line to control the movement of the driver 41; the driver 41 drives the pulley 42 via the rotating shaft 44, the pulley 42 drives the slider 12 to move on the guide rail via the timing belt 43, and the thickness detection probe 30 is fixed to the slider 12 via the probe holder 31. The thickness detection probe 30 detects the thickness data of the transparent workpiece 70 moving on the roller bed support, and the data is transmitted to the cabinet 60 through a line. The production personnel adjust the production process through the transparent workpiece thickness data displayed by the cabinet 60 in real time. The machine cabinet can be internally provided with a computer, and can store, upload and print the thickness detection result of the transparent workpiece, so that the product data analysis and the client examination and retrieval of the data are facilitated.
The present application further provides a glass production line including any one of the above-described transparent workpiece thickness detection apparatuses 100. The glass production line can further comprise a glass cutting system and a glass shunting system, wherein the glass cutting system is arranged at the upstream of the transparent workpiece thickness detection device 100, the transparent workpiece 70 cut by the glass cutting system is conveyed to the transparent workpiece thickness detection device 100, the glass shunting system is arranged at the downstream of the transparent workpiece thickness detection device 100, and the glass shunting system is used for separating the transparent workpiece 70 with normal quality from the transparent workpiece 70 with abnormal quality. The glass manufacturing line may also include a protective structure, such as a fence, disposed about the frame 10.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. A transparent workpiece thickness detection device, comprising:
the conveying assembly is used for receiving and conveying the transparent workpiece to move along a first direction;
the thickness detection probe is arranged on one side of the conveying assembly and used for detecting the thickness of the transparent workpiece, the moving direction of the thickness detection probe is a second direction, and a preset included angle is formed between the second direction and the first direction;
the output end of the driving assembly is connected with the thickness detection probe, and the driving assembly is used for driving the thickness detection probe to move along the second direction;
wherein the thickness detection probe is configured to detect the transparent workpiece a plurality of times at intervals in the second direction.
2. The transparent workpiece thickness detection apparatus of claim 1, wherein:
the thickness detection device comprises a conveying assembly, a driving assembly and a sliding block, and is characterized by further comprising a rack, a guide rail and a sliding block which are matched with each other, wherein the conveying assembly, the driving assembly and the guide rail are installed in the rack, the guide direction of the guide rail is arranged along the second direction, and the thickness detection probe is connected with the sliding block.
3. The transparent workpiece thickness detection apparatus of claim 2, wherein:
the driving assembly comprises a driver and a transmission mechanism which are connected with each other, the driver is installed on the rack, the transmission mechanism is connected with the sliding block, and the driver is used for driving the sliding block to move through the transmission mechanism.
4. The transparent workpiece thickness detection apparatus of claim 3, wherein:
the device also comprises an encoder, wherein the encoder is connected with the driver or the transmission mechanism and is used for detecting the motion parameters of the driver or the transmission mechanism.
5. The transparent workpiece thickness detection apparatus of claim 4, wherein:
the controller is used for controlling the rotation of the driver according to the feedback signal of the encoder.
6. The transparent workpiece thickness detection apparatus of claim 5, wherein:
the controller is in communication connection with the thickness detection probe.
7. The transparent workpiece thickness detection apparatus according to claim 5 or 6, wherein:
the transparent workpiece thickness alarm is characterized by further comprising a cabinet and an alarm, wherein the cabinet is provided with a display and the controller, the alarm is installed on the rack or the cabinet, and the alarm is used for giving an alarm that the thickness of the transparent workpiece is abnormal.
8. The transparent workpiece thickness detection apparatus according to any one of claims 4 to 6, wherein:
still include the axis of rotation, drive mechanism includes hold-in range and two band pulleys, two the band pulley install in the frame, the hold-in range is around locating two outside the band pulley, the driver is used for driving one of them the band pulley rotates, the hold-in range with the slider is connected, the output shaft of driver is the hollow shaft, the axis of rotation passes the hollow shaft and with hollow shaft fixed connection, the one end and one of them of axis of rotation the band pulley is connected, the other end with the encoder is connected.
9. The transparent workpiece thickness detection apparatus of claim 8, wherein:
the rack is provided with a profile, the profile is positioned above the conveying assembly, the length direction of the profile is arranged along the second direction, the profile is provided with a cavity which is communicated along the length direction of the profile, the two belt wheels are respectively arranged at two ends of the profile, one part of the synchronous belt penetrates through the cavity, and the other part of the synchronous belt is positioned at the outer side of the profile; the conveying assembly comprises a plurality of rollers which are rotatably arranged on the machine frame and are used for receiving and conveying the transparent workpiece to move along the first direction.
10. A glass production line is characterized in that:
the glass production line comprises the transparent workpiece thickness detection device as defined in any one of claims 1 to 9.
CN202120615929.0U 2021-03-25 2021-03-25 Transparent workpiece thickness detection device and glass production line Active CN214829949U (en)

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CN202120615929.0U CN214829949U (en) 2021-03-25 2021-03-25 Transparent workpiece thickness detection device and glass production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114518089A (en) * 2022-02-24 2022-05-20 江苏铁锚玻璃股份有限公司 Device for contact detection of thickness of transparent part and use method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114518089A (en) * 2022-02-24 2022-05-20 江苏铁锚玻璃股份有限公司 Device for contact detection of thickness of transparent part and use method thereof

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