CN214769190U - Equipment capable of realizing seamless splicing of micro-nano textures - Google Patents

Equipment capable of realizing seamless splicing of micro-nano textures Download PDF

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Publication number
CN214769190U
CN214769190U CN202023010420.8U CN202023010420U CN214769190U CN 214769190 U CN214769190 U CN 214769190U CN 202023010420 U CN202023010420 U CN 202023010420U CN 214769190 U CN214769190 U CN 214769190U
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motor module
axle
micro
glue
vacuum adsorption
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陈德全
钟均胜
黄宇正
洪嘉乐
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Biel Crystal Manufactory Huizhou Ltd
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Biel Crystal Manufactory Huizhou Ltd
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Abstract

The utility model discloses an equipment that can realize seamless concatenation of micro-nano texture, the on-line screen storage device comprises a base, be equipped with the Y axle linear electric motor module that extends along the fore-and-aft direction on the base, Y axle linear electric motor module carries out sliding fit with Z axle elevating system's bottom, Z axle elevating system's top is equipped with the vacuum adsorption platform, the top of Y axle linear electric motor module is equipped with the X axle linear electric motor module that extends along left right direction, be equipped with UV transfer printing mechanism on the X axle linear electric motor module, UV transfer printing mechanism is used for right PC board on the vacuum adsorption platform carries out UV texture rendition. The utility model has the advantages of reasonable design, through setting up vacuum adsorption platform, UV transfer mechanism to can avoid the great technical problem of single mode texture tolerance that the CNC technique was milled out, set for different row spacing and realize the multimode composing, can make the single membrane splice into many membranes, solve texture master model development cycle long, the high technical problem of development cost.

Description

Equipment capable of realizing seamless splicing of micro-nano textures
Technical Field
The utility model relates to a PC board mould preparation technical field especially relates to an equipment that can realize seamless concatenation of micro-nano texture.
Background
In the prior art, single-mode textures are mainly transferred to a PC board, then the textures or a plurality of textures in a partial area are separately milled by adopting a CNC technology, then the assembly is carried out according to a texture splicing and typesetting diagram, and then the assembled texture mold is completely transferred to the PC board.
The prior art has the following disadvantages:
1. the tolerance of the single-mode texture milled by adopting the CNC technology is large.
2. When single-mode textures are milled, damage (such as defects of different colors, dirt, scratches and the like) is easily caused.
And 3, when the CNC mills the single-mode texture, the edge area is easy to have edge breakage to cause texture loss.
And 4, after the single-mode texture and the frame milled by CNC are assembled, the film is difficult to form at the joint, and the problems of glue accumulation, air bubbles and the like are easy to occur.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an equipment that can realize the seamless concatenation of micro-nano texture to solve the great technical problem of the single mode texture tolerance that adopts the CNC technique to mill out among the prior art.
In order to achieve the purpose, the technical scheme of the utility model provides an equipment that can realize seamless concatenation of micro-nano texture, including the base, be equipped with the Y axle linear motor module that extends along the fore-and-aft direction on the base, Y axle linear motor module and Z axle elevating system's bottom carry out sliding fit, the top of Z axle elevating system is equipped with the vacuum adsorption platform, Z axle elevating system can carry out the back-and-forth motion along Y axle linear motor module, Z axle elevating system can drive the vacuum adsorption platform and carry out the up-and-down motion; the top of Y axle linear electric motor module is equipped with the X axle linear electric motor module that extends along left right direction, be equipped with UV transfer printing mechanism on the X axle linear electric motor module, UV transfer printing mechanism can be followed X axle linear electric motor module carries out the side-to-side movement, UV transfer printing mechanism is used for right PC board on the vacuum adsorption platform carries out the UV texture rendition.
Further, the UV transfer printing mechanism comprises a UV curing mechanism, a film device, a UV lamp and a UV glue device, wherein the film device is positioned on the bottom surface of the UV curing mechanism, the UV lamp is positioned on the top surface of the UV curing mechanism, and the UV glue device is positioned on the side surface of the UV curing mechanism; the bottom surface of the UV curing mechanism is provided with a rolling opening, the top surface of the UV curing mechanism is provided with a light passing opening, a cavity is arranged inside the UV curing mechanism, and UV light generated by the UV lamp downwards sequentially passes through the light passing opening, the cavity and the rolling opening and then is in exposure fit with the film device.
Furthermore, a rolling roller extending in the front-back direction is arranged in the cavity, the front end and the back end of the rolling roller are respectively and rotatably connected to the front end and the back end of the bottom of the roller mounting plate, the top of the roller mounting plate is mounted on a spiral rod extending in the left-right direction, the left end and the right end of the spiral rod are respectively and rotatably connected to the left side and the right side of the UV curing mechanism, a second DD motor is arranged on the left side of the UV curing mechanism and drives the spiral rod to rotate, so that the roller mounting plate can move left and right along the spiral rod; the film device is characterized in that a roller lifting cylinder is further arranged at the top of the roller mounting plate and used for driving the rolling roller to move up and down, and the rolling roller downwards penetrates through the rolling opening and then is subjected to rolling action.
Further, the film device comprises a fixed frame and a film mold, wherein the fixed frame and the film mold are communicated with each other at the upper surface and the lower surface, the film mold is positioned in the fixed frame, and the top surface of the fixed frame is fixed with the bottom surface of the UV curing mechanism; a single female die is arranged in the middle of the bottom surface of the film die, a lower camera servo module extending in the front-back direction is further arranged on the base, the lower camera servo module is located below the X-axis linear motor module, an upper CCD (charge coupled device) alignment lens is arranged on the lower camera servo module, and the upper CCD alignment lens can move back and forth along the lower camera servo module; the side of UV solidification mechanism still is equipped with downward CCD counterpoint camera lens, downward CCD counterpoint camera lens is used for right the PCMark of the PC board on the vacuum adsorption platform shoots, make progress CCD counterpoint camera lens be used for right film Mark on the film mould shoots.
Furthermore, the UV transfer printing mechanism further comprises a supporting plate and connecting rods, the bottom surface of the supporting plate is in sliding fit with the top surface of the X-axis linear motor module in the left-right direction, the UV curing mechanism is located below the X-axis linear motor module, and the edge of the top surface of the UV curing mechanism is fixedly connected with the bottom surface of the supporting plate through the connecting rods; the top surface of backup pad is equipped with glue air pressure controller, the top of UV glue device is equipped with the UV glue input port, the UV glue input port with glue air pressure controller communicates through the pipeline, the bottom of UV glue device is equipped with the UV glue delivery outlet, glue air pressure controller control the point is glued to the UV glue delivery outlet.
Furthermore, the left side and the right side of the base are respectively provided with a fixed steel frame, and the top ends of the fixed steel frames on the left side and the right side are respectively connected and fixed with the left end and the right end of the X-axis linear motor module; the utility model discloses a support steel frame, including X axle linear electric motor module, support guide rail's the extending direction of X axle linear electric motor module is parallel to each other, the both ends respectively with the left and right sides about the support guide rail the top of fixed steelframe is connected fixedly, the both sides respectively with the front and back both sides of the bottom surface of backup pad the support guide rail carries out sliding fit.
Furthermore, the front ends and the rear ends of the supporting guide rails on the front side and the rear side are respectively connected and fixed through fixing reinforcing rods; the top surface of X axle linear electric motor module and around both sides the top surface of supporting rail is equipped with respectively and carries out the X axle linear slide rail that extends along left right direction, the middle part of the bottom surface of backup pad and around both sides are equipped with respectively and carry out the X axle linear slide groove that extends along left right direction, X axle linear slide groove with X axle linear slide rail carries out sliding fit.
Further, Z axle elevating system includes bottom plate, roof, Z axle elevating movement track, the bottom surface of bottom plate with Y axle linear electric motor module carries out the sliding fit of fore-and-aft direction, the edge of the top surface of bottom plate is equipped with a plurality of and extends along vertical direction Z axle elevating movement track, the edge all around of roof respectively with a plurality of Z axle elevating movement track carries out the sliding fit of direction from top to bottom, the top of roof with vacuum adsorption platform's bottom is connected fixedly, so that the roof can drive vacuum adsorption platform follows Z axle elevating movement track carries out the up-and-down motion.
Furthermore, a plurality of platform vacuum holes are formed in the top surface of the vacuum adsorption platform, and the platform vacuum holes are used for adsorbing and fixing the PC board on the vacuum adsorption platform; and a first DD motor is arranged on the bottom plate and used for driving the top plate to move up and down.
Furthermore, the base is a distribution case, and the Y-axis linear motor module is positioned on the top surface of the distribution case; the top surface of the distribution case is also provided with an emergency stop button, a start button, a reset button, a vacuum button, a CCD photographing display screen and an operation touch screen.
To sum up, the application the technical scheme of the utility model, following beneficial effect has:
(1) the utility model has the advantages of reasonable design, through setting up the vacuum adsorption platform, UV transfer printing mechanism, and UV transfer printing mechanism is used for carrying out the UV texture rendition to the PC board on the vacuum adsorption platform, thereby can avoid using CNC technique to mill single mode texture, thereby can avoid the great technical problem of single mode texture tolerance that CNC technique milled out, set for different row spacing and realize the multimode composing, can make the single membrane splice into the polymembrane, solve texture master model development cycle length, the technical problem that development cost is high, and then splice into the multimode through the single mode and can realize multimode production fast, and the production efficiency is improved, and the development cost is reduced.
(2) Through mutually supporting of UV solidification mechanism, film device, UV lamp, UV glue device to shelter from through adopting the film, the seamless concatenation of micro-nano texture is realized to UV local exposure's mode, adopts the film to shelter from and realizes the regional local exposure of texture, and the exposure area of film fretwork is required texture appearance, and the texture exposure area is established through texture and film laminating, and what cause when effectively avoiding CNC to mill the single mode appearance collapses badly such as limit, deckle edge and dirty heterochromous.
(3) Through mutual cooperation of the upward CCD alignment lens and the downward CCD alignment lens, the upper platform and the lower platform are grabbed through the CCD for positioning, the typesetting position is established, the precision can be within 0.1mm, parameters are set through a machine table, single-mode to multi-mode regular typesetting and splicing are achieved, and high-precision and high-efficiency operation can be achieved.
(4) The single mode texture and the frame that prior art milled out are in the assembly back, and seam punishment membrane difficulty easily appears and glue deposit and bubble scheduling problem, and the utility model discloses a local exposure's mode operation can not produce the seam problem.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of the device for realizing seamless splicing of micro-nano textures;
fig. 2 is a schematic view of a three-dimensional structure of a fixed steel frame of the device capable of realizing seamless splicing of micro-nano textures;
fig. 3 is a schematic view of a three-dimensional structure of a lower camera servo module of the device capable of realizing seamless splicing of micro-nano textures;
fig. 4 is a schematic view of a three-dimensional structure of a UV transfer mechanism of the device for realizing seamless splicing of micro-nano textures;
fig. 5 is a schematic view of the three-dimensional structure of the UV transfer mechanism of the device capable of realizing seamless splicing of micro-nano textures after the supporting plate is removed;
fig. 6 is a schematic view of the three-dimensional structure of the UV curing mechanism and the film device of the apparatus for realizing seamless splicing of micro-nano textures, which are placed upside down after being installed and matched;
fig. 7 is a schematic view of the three-dimensional structure of the utility model, which is used for inverting the UV curing mechanism of the device capable of realizing seamless splicing of micro-nano textures;
fig. 8 is a schematic view of a three-dimensional structure of the Y-axis linear motor module, the Z-axis lifting mechanism and the vacuum adsorption platform of the device for realizing seamless splicing of micro-nano textures;
fig. 9 is a schematic view of a three-dimensional structure of the Y-axis linear motor module and the Z-axis lifting mechanism of the apparatus for realizing seamless splicing of micro-nano textures;
description of reference numerals: 1-base, 2-Y axis linear motor module, 3-Z axis lifting mechanism, 301-bottom plate, 302-top plate, 303-Z axis lifting motion track, 304-first DD motor, 4-vacuum adsorption platform, 401-platform vacuum hole, 5-X axis linear motor module, 6-UV transfer printing mechanism, 601-UV curing mechanism, 6011-rolling payment opening, 6012-light through opening, 6013-cavity, 6014-rolling payment roller, 6015-roller mounting plate, 6016-screw rod, 6017-second DD motor, 6018-roller lifting cylinder, 602-film device, 6021-fixed frame, 6022-film mold, 60221-single master mold, 60222-film Mark, 603-UV lamp, 604-UV glue device, 6041-UV glue input port, 6042-UV glue output port, 605-downward CCD alignment lens, 606-support plate, 607-connecting rod, 7-PC plate, 701-PCMark, 8-lower camera servo module, 801-upward CCD alignment lens, 9-glue air pressure controller, 10-fixed steel frame, 11-support guide rail and 12-fixed reinforcing rod.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, but the technical solution does not limit the scope of the present invention.
In the present invention, for the sake of clearer description, the following explanation is made: the observer is observing the attached fig. 1, the left rear side of the observer is set as the right, the right front side of the observer is set as the left, the left front side of the observer is set as the rear, the right rear side of the observer is set as the front, the upper side of the observer is set as the upper, the lower side of the observer is set as the lower, it should be noted that the terms "front end", "rear end", "left side", "right side", "middle part", "upper", "lower" and the like in the text indicate the orientation or positional relationship set based on the attached drawings, only for the convenience of clearly describing the present invention, but not to indicate or suggest that the structure or component referred to must have a specific orientation, be constructed in a specific orientation, and therefore, cannot be understood as a limitation of the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used merely for purposes of clarity or simplicity of description and are not to be construed as indicating or implying relative importance or quantity.
Referring to fig. 1, this embodiment provides an equipment that can realize seamless concatenation of micro-nano texture, and this equipment scheme relates to PC board mould technical field, especially relates to the preparation of a single mode many cave mould, mainly is applied to the decoration of electronic product such as cell-phone, PAD. This equipment includes base 1, is equipped with the Y axle linear motor module 2 that extends along the fore-and-aft direction on base 1, and as preferred, Y axle linear motor module 2 is located the centre of the left and right sides on base 1. Y axle linear electric motor module 2 carries out sliding fit with Z axle elevating system 3's bottom, and Z axle elevating system 3's top is equipped with vacuum adsorption platform 4, specifically, vacuum adsorption platform 4 is connected with evacuating device to make vacuum adsorption platform 4 can adsorb fixedly to PC board 7. Z axle elevating system 3 can carry out the seesaw along Y axle linear electric motor module 2, and Z axle elevating system 3 can drive vacuum adsorption platform 4 and carry out the up-and-down motion. The top of Y axle linear electric motor module 2 is equipped with the X axle linear electric motor module 5 that extends along the left and right sides direction, is equipped with UV transfer mechanism 6 on the X axle linear electric motor module 5, and UV transfer mechanism 6 can carry out the side-to-side motion along X axle linear electric motor module 5, and UV transfer mechanism 6 is used for carrying out the UV texture rendition to PC board 7 on the vacuum adsorption platform 4.
The part has the beneficial effects that: through setting up the vacuum adsorption platform, UV transfer printing mechanism, and UV transfer printing mechanism is used for carrying out the UV texture rendition to the PC board on the vacuum adsorption platform, thereby can avoid using CNC technique to mill the single mode texture, thereby can avoid the great technical problem of single mode texture tolerance that CNC technique milled out, set for different row spacing and realize the multimode composing, can make the single membrane splice into many membranes, solve texture master model development cycle length, the high technical problem of development cost, and then splice into the multimode through the single mode and can realize multimode production fast, and the production efficiency is improved, and the development cost is reduced.
Specifically, referring to fig. 4, 5, 6 and 7, the UV transfer printing mechanism 6 includes a UV curing mechanism 601, a film device 602, a UV lamp 603 and a UV glue device 604, wherein the film device 602 is located on the bottom surface of the UV curing mechanism 601, the UV lamp 603 is located on the top surface of the UV curing mechanism 601, and the UV glue device 604 is located on the side surface of the UV curing mechanism 601; the bottom surface of the UV curing mechanism 601 is provided with a roll-off opening 6011, the top surface of the UV curing mechanism 601 is provided with a light passing opening 6012, a cavity 6013 is arranged inside the UV curing mechanism 601, and UV light generated by the UV lamp 603 passes through the light passing opening 6012, the cavity 6013 and the roll-off opening 6011 downwards in sequence and then is exposed and matched with the film device 602, so that exposure treatment is achieved on textures on the PC board 7. Specifically, the UV glue device 604 is used for dropping the PC board 7.
The part has the beneficial effects that: through mutually supporting of UV solidification mechanism, film device, UV lamp, UV glue device to shelter from through adopting the film, the seamless concatenation of micro-nano texture is realized to UV local exposure's mode, adopts the film to shelter from and realizes the regional local exposure of texture, and the exposure area of film fretwork is required texture appearance, and the texture exposure area is established through texture and film laminating, and what cause when effectively avoiding CNC to mill the single mode appearance collapses badly such as limit, deckle edge and dirty heterochromous. The single mode texture and the frame that prior art milled out are in the assembly back, and seam punishment membrane difficulty easily appears and glue deposit and bubble scheduling problem, and the utility model discloses a local exposure's mode operation can not produce the seam problem.
Specifically, referring to fig. 6 and 7, a roll-on roller 6014 extending in a front-back direction is disposed in the cavity 6013, front and back ends of the roll-on roller 6014 are respectively rotatably connected to front and back ends of a bottom of the roller mounting plate 6015, a top of the roller mounting plate 6015 is mounted on a screw rod 6016 extending in a left-right direction, left and right ends of the screw rod 6016 are respectively rotatably connected to left and right sides of the UV curing mechanism 601, a second DD motor 6017 is disposed on a left side of the UV curing mechanism 601, and the second DD motor 6017 drives the screw rod 6016 to rotate, so that the roller mounting plate 6015 can move left and right along the screw rod 6016; a roller lifting cylinder 6018 is further arranged at the top of the roller mounting plate 6015, the roller lifting cylinder 6018 is used for driving the roller 6014 to move up and down, and the roller 6014 passes through the roller opening 6011 downwards and then performs a roller function on the film device 602. Specifically, the top of the roller mounting plate 6015 may be mounted on the screw rod 6016 through the roller lifting cylinder 6018, that is, the screw rod 6016 drives the roller lifting cylinder 6018 to move left and right, and under the condition that the roller lifting cylinder 6018 drives the roller mounting plate 6015 and the roller 6014 to move left and right, the roller lifting cylinder 6018 may also drive the roller mounting plate 6015 and the roller 6014 to move up and down at the same time, or other modes having the same function may be used.
Specifically, referring to fig. 3, 4, 5, and 6, the film device 602 includes a fixed frame 6021 and a film mold 6022, the upper and lower surfaces of which are communicated, the film mold 6022 is located in the fixed frame 6021, and the top surface of the fixed frame 6021 is fixed to the bottom surface of the UV curing mechanism 601; a single master mold 60221 is arranged in the middle of the bottom surface of the film mold 6022, a lower phase machine servo module 8 extending in the front-back direction is further arranged on the base 1, the lower phase machine servo module 8 is positioned below the X-axis linear motor module 5, and preferably, the lower phase machine servo module 8 is positioned on the left side of the base 1. The lower camera servo module 8 is provided with an upward CCD alignment lens 801, the upward CCD alignment lens 801 can move back and forth along the lower camera servo module 8, preferably, a Y-axis movement track extending in the back and forth direction is provided on the right side surface of the lower camera servo module 8, and the left side of the upward CCD alignment lens 801 is in sliding fit with the Y-axis movement track in the back and forth direction. Preferably, a movable wire groove is arranged on the right side of the Y-axis motion track. The side surface of the UV curing mechanism 601 is further provided with a downward CCD alignment lens 605, the downward CCD alignment lens 605 is used for taking pictures of the PCMark701 of the PC board 7 on the vacuum adsorption platform 4, and the upward CCD alignment lens 801 is used for taking pictures of the film Mark60222 on the film mold 6022.
The part has the beneficial effects that: through mutual cooperation of the upward CCD alignment lens and the downward CCD alignment lens, the upper platform and the lower platform are grabbed through the CCD for positioning, the typesetting position is established, the precision can be within 0.1mm, parameters are set through a machine table, single-mode to multi-mode regular typesetting and splicing are achieved, and high-precision and high-efficiency operation can be achieved.
Specifically, referring to fig. 4, the UV transfer mechanism 6 further includes a support plate 606 and connecting rods 607, the bottom surface of the support plate 606 is in sliding fit with the top surface of the X-axis linear motor module 5 in the left-right direction, the UV curing mechanism 601 is located below the X-axis linear motor module 5, the edge of the top surface of the UV curing mechanism 601 is connected and fixed with the bottom surface of the support plate 606 through a plurality of connecting rods 607, preferably, the number of the connecting rods 607 is four, the bottom ends of the four connecting rods 607 are respectively fixed at four included angles of the edge of the top surface of the UV curing mechanism 601, the top ends of the four connecting rods 607 are respectively connected and fixed with the four included angles of the edge of the bottom surface of the upper fixing plate, and the four included angles of the edge of the top surface of the upper fixing plate are respectively fixed with the bottom surface of the support plate 606 through fixing screws in a threaded connection manner. The top surface of backup pad 606 is equipped with glue air pressure controller 9, and the top of UV glue device 604 is equipped with UV glue input port 6041, and UV glue input port 6041 communicates through the pipeline with glue air pressure controller 9 (do not draw the pipeline in the picture, the dotted line represents the pipeline), and the bottom of UV glue device 604 is equipped with UV glue delivery outlet 6042, and glue air pressure controller 9 control UV glue delivery outlet 6042 carries out the point and glues.
Specifically, referring to fig. 1 and 2, the left and right sides of the base 1 are respectively provided with a fixed steel frame 10, and the bottom ends of the front and rear sides of the fixed steel frame 10 are respectively provided with a steel frame fixing foot for fixing. The top ends of the fixed steel frames 10 on the left side and the right side are respectively connected and fixed with the left end and the right end of the X-axis linear motor module 5, preferably in a threaded connection and fixation mode; the front and back both sides of X axle linear electric motor module 5 are equipped with respectively and carry out the support rail 11 that extends along the left and right directions, the extending direction of the support rail 11 of front and back both sides is parallel to each other with the extending direction of X axle linear electric motor module 5 respectively, both ends are connected fixedly with the top of the fixed steelframe 10 of the left and right sides respectively about support rail 11, the front and back both sides of the bottom surface of backup pad 606 carry out sliding fit with the support rail 11 of front and back both sides respectively, support rail 11's effect lies in carrying out supporting role and direction, sliding fit effect to backup pad 606, the distribution of stress that makes backup pad 606 is more balanced. Preferably, a wire duct extending in the left-right direction is provided behind the rear support rail 11.
Specifically, referring to fig. 1, 2 and 4, the front and rear ends of the front and rear support rails 11 are respectively connected and fixed by the fixing reinforcing rods 12 to play a role of reinforcement; the top surface of the X-axis linear motor module 5 and the top surfaces of the front and rear support rails 11 are respectively provided with an X-axis linear slide rail extending in the left-right direction, the middle part and the front and rear sides of the bottom surface of the support plate 606 are respectively provided with an X-axis linear slide groove extending in the left-right direction, and the X-axis linear slide grooves are in sliding fit with the X-axis linear slide rails, so that the support plate 606 can slide in the left-right direction.
Specifically, referring to fig. 8 and 9, the Z-axis lifting mechanism 3 includes a bottom plate 301, a top plate 302, a Z-axis lifting motion track 303, the bottom surface of the bottom plate 301 and the Y-axis linear motor module 2 are in sliding fit in the front-back direction, the edge of the top surface of the bottom plate 301 is provided with a plurality of Z-axis lifting motion tracks 303 extending in the vertical direction, the edges around the top plate 302 are in sliding fit in the up-down direction with the plurality of Z-axis lifting motion tracks 303 respectively, the top of the top plate 302 is connected and fixed with the bottom of the vacuum adsorption platform 4, so that the top plate 302 can drive the vacuum adsorption platform 4 to move up and down along the Z-axis lifting motion tracks 303. Preferably, a movable wire casing is arranged on the right side of the Y-axis linear motor module 2.
Specifically, referring to fig. 8 and 9, the top surface of the vacuum adsorption platform 4 is provided with a plurality of platform vacuum holes 401, and the platform vacuum holes 401 are used for adsorbing and fixing the PC board 7 on the vacuum adsorption platform 4; a first DD motor 304 is disposed on the bottom plate 301, and the first DD motor 304 is used to drive the top plate 302 to move up and down, so as to drive the vacuum adsorption platform 4 to move up and down.
Specifically, referring to fig. 1, the base 1 is a distribution cabinet, so that the entire equipment can be more conveniently controlled by the distribution cabinet, and the Y-axis linear motor module 2 is located on the top surface of the distribution cabinet; the top surface of the distribution case is also provided with an emergency stop button, a start button, a reset button, a vacuum button, a CCD photographing display screen and an operation touch screen.
The application provides an equipment that can realize seamless concatenation of micro-nano texture splices into the multimode through the single mode, and when actual operation, specific technological process as follows:
(1) and starting the equipment, and setting a module coordinate system of splicing and typesetting and related parameters such as dispensing, roller rolling, exposure and the like in the operation of the touch screen.
(2) The film die is installed and fixed in a fixed frame on the bottom surface of the UV curing mechanism; the PC board is placed on the vacuum adsorption platform and is adsorbed by pressing a vacuum button.
(3) The mounting position of the film mold is identified by grabbing a film Mark of the film mold (the position is confirmed by taking a picture when the film mold is replaced, and the position is not confirmed by taking a picture when the film mold is not replaced) by the upper CCD alignment lens; and the lower CCD alignment lens identifies the position of the PC board by grabbing the PCMark, and the platform automatically performs upper and lower Mark position fitting compensation. The upper CCD alignment lens realizes Y-axis movement through the lower camera servo module; and the downward CCD alignment lens realizes X-axis movement through the X-axis linear motor module.
(4) The first DD motor is started, the vacuum adsorption platform rises to a glue dispensing position, the glue air pressure controller is started, glue dispensing is carried out according to set glue dispensing parameters, the vacuum adsorption platform continues to rise to a gluing position after glue dispensing is finished, the roller lifting cylinder is started, the rolling roller descends to a rolling position, the second DD motor is started, and the second DD motor drives the screw rod to rotate so that the rolling roller moves in the X-axis direction to roll. The vacuum adsorption platform realizes Z-axis direction movement through the first DD motor, and realizes Y-axis direction movement through the Y-axis linear motor mold.
(5) The UV lamp starts, and UV glue begins the solidification, and the UV lamp is closed after the solidification is accomplished, and the vacuum adsorption platform slowly descends and divides the membrane to get back to the material loading position, uses the first membrane that the laminating protection of processing procedure membrane has been pieced together.
(6) And (5) repeating the steps (3), (4) and (5) for times according to the typesetting modulus, taking out the product after the completion, and disassembling the film mold.
(7) And (5) shutting down.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims (10)

1. The utility model provides an equipment that can realize seamless concatenation of micro-nano texture, includes base (1), its characterized in that: the base (1) is provided with a Y-axis linear motor module (2) extending along the front-back direction, the Y-axis linear motor module (2) is in sliding fit with the bottom of a Z-axis lifting mechanism (3), the top of the Z-axis lifting mechanism (3) is provided with a vacuum adsorption platform (4), the Z-axis lifting mechanism (3) can move front and back along the Y-axis linear motor module (2), and the Z-axis lifting mechanism (3) can drive the vacuum adsorption platform (4) to move up and down; the top of Y axle linear electric motor module (2) is equipped with X axle linear electric motor module (5) that extend along left right direction, be equipped with UV transfer printing mechanism (6) on X axle linear electric motor module (5), UV transfer printing mechanism (6) can be followed X axle linear electric motor module (5) carries out the side-to-side movement, UV transfer printing mechanism (6) are used for right PC board (7) on vacuum adsorption platform (4) carry out the UV texture rendition.
2. The apparatus capable of realizing seamless splicing of micro-nano textures according to claim 1, is characterized in that: the UV transfer printing mechanism (6) comprises a UV curing mechanism (601), a film device (602), a UV lamp (603) and a UV glue device (604), wherein the film device (602) is positioned on the bottom surface of the UV curing mechanism (601), the UV lamp (603) is positioned on the top surface of the UV curing mechanism (601), and the UV glue device (604) is positioned on the side surface of the UV curing mechanism (601); the bottom surface of UV curing mechanism (601) is equipped with roll payment opening (6011), the top surface of UV curing mechanism (601) is equipped with logical light opening (6012), the inside of UV curing mechanism (601) is equipped with cavity (6013), the produced UV light of UV lamp (603) loops through downwards logical light opening (6012), cavity (6013), roll payment opening (6011) back with film device (602) cooperate of exposing.
3. The apparatus capable of realizing seamless splicing of micro-nano textures according to claim 2 is characterized in that: a rolling roller (6014) extending in the front-back direction is arranged in the cavity (6013), the front end and the back end of the rolling roller (6014) are respectively rotatably connected to the front end and the back end of the bottom of a roller mounting plate (6015), the top of the roller mounting plate (6015) is mounted on a screw rod (6016) extending in the left-right direction, the left end and the right end of the screw rod (6016) are respectively rotatably connected to the left side and the right side of the UV curing mechanism (601), a second DD motor (6017) is arranged on the left side of the UV curing mechanism (601), and the second DD motor (6017) drives the screw rod (6016) to rotate, so that the roller mounting plate (6015) can move left and right along the screw rod (6016); the top of gyro wheel mounting panel (6015) still is equipped with gyro wheel lift cylinder (6018), gyro wheel lift cylinder (6018) are used for the drive it carries out the up-and-down motion to roll payment gyro wheel (6014), it is right to roll payment gyro wheel (6014) pass downwards roll payment opening (6011) back film device (602) carry out the roll payment effect.
4. The apparatus according to claim 2 or 3, wherein the apparatus for realizing seamless splicing of micro-nano textures is characterized in that: the film device (602) comprises a fixed frame (6021) and a film mold (6022), wherein the upper surface and the lower surface of the fixed frame are communicated, the film mold (6022) is positioned in the fixed frame (6021), and the top surface of the fixed frame (6021) is fixed with the bottom surface of the UV curing mechanism (601); a single master die (60221) is arranged in the middle of the bottom surface of the film die (6022), a lower camera servo module (8) extending in the front-back direction is further arranged on the base (1), the lower camera servo module (8) is positioned below the X-axis linear motor module (5), an upward CCD (charge coupled device) alignment lens (801) is arranged on the lower camera servo module (8), and the upward CCD alignment lens (801) can move front and back along the lower camera servo module (8); the side face of the UV curing mechanism (601) is also provided with a downward CCD (charge coupled device) alignment lens (605), the downward CCD alignment lens (605) is used for photographing a PCMark (701) of a PC (personal computer) board (7) on the vacuum adsorption platform (4), and the upward CCD alignment lens (801) is used for photographing a film Mark (60222) on the film mold (6022).
5. The apparatus according to claim 4, wherein the micro-nano texture seamless splicing apparatus comprises: the UV transfer printing mechanism (6) further comprises a supporting plate (606) and a connecting rod (607), the bottom surface of the supporting plate (606) is in sliding fit with the top surface of the X-axis linear motor module (5) in the left-right direction, the UV curing mechanism (601) is located below the X-axis linear motor module (5), and the edge of the top surface of the UV curing mechanism (601) is fixedly connected with the bottom surface of the supporting plate (606) through the connecting rods (607); the top surface of backup pad (606) is equipped with glue air pressure controller (9), the top of UV glue device (604) is equipped with UV glue input port (6041), UV glue input port (6041) with glue air pressure controller (9) communicate through the pipeline, the bottom of UV glue device (604) is equipped with UV glue delivery outlet (6042), glue air pressure controller (9) control UV glue delivery outlet (6042) are glued.
6. The apparatus capable of realizing seamless splicing of micro-nano textures according to claim 5 is characterized in that: the left side and the right side of the base (1) are respectively provided with a fixed steel frame (10), and the top ends of the fixed steel frames (10) on the left side and the right side are respectively connected and fixed with the left end and the right end of the X-axis linear motor module (5); the utility model discloses a fixed steel frame (10) is fixed, X axle linear motor module (5) is equipped with the support rail (11) that extend along left right direction respectively in both sides around X axle linear motor module (5) the extending direction of support rail (11) be parallel to each other respectively, both ends are parallel to each other with the extending direction of X axle linear motor module (5) about both sides around, both ends are connected fixedly with the left and right sides respectively about support rail (11) the top of fixed steel frame (10), both sides are around the bottom surface of backup pad (606) respectively with both sides around support rail (11) carry out sliding fit.
7. The apparatus capable of realizing seamless splicing of micro-nano textures according to claim 6, is characterized in that: the front ends and the rear ends of the supporting guide rails (11) on the front side and the rear side are respectively connected and fixed through fixed reinforcing rods (12); the top surface and the front and back both sides of X axle linear electric motor module (5) the top surface of supporting guide rail (11) is equipped with respectively and carries out the X axle linear slide rail that extends along left right direction, the middle part and the front and back both sides of the bottom surface of backup pad (606) are equipped with respectively and carry out the X axle straight line spout that extends along left right direction, X axle straight line spout with X axle linear slide rail carries out sliding fit.
8. The apparatus capable of realizing seamless splicing of micro-nano textures according to any one of claims 1 to 3 and 5 to 7 is characterized in that: z axle elevating system (3) are including bottom plate (301), roof (302), Z axle elevating movement track (303), the bottom surface of bottom plate (301) with Y axle linear electric motor module (2) carry out the sliding fit of fore-and-aft direction, the edge of the top surface of bottom plate (301) is equipped with a plurality of roots and extends along vertical direction Z axle elevating movement track (303), the edge all around of roof (302) respectively with a plurality of Z axle elevating movement track (303) carry out the sliding fit of upper and lower direction, the top of roof (302) with the bottom of vacuum adsorption platform (4) is connected fixedly, so that roof (302) can drive vacuum adsorption platform (4) are followed Z axle elevating movement track (303) carry out the up-and-down motion.
9. The apparatus capable of realizing seamless splicing of micro-nano textures according to claim 8, is characterized in that: the top surface of the vacuum adsorption platform (4) is provided with a plurality of platform vacuum holes (401), and the platform vacuum holes (401) are used for adsorbing and fixing the PC board (7) on the vacuum adsorption platform (4); the bottom plate (301) is provided with a first DD motor (304), and the first DD motor (304) is used for driving the top plate (302) to move up and down.
10. The apparatus capable of realizing seamless splicing of micro-nano textures according to any one of claims 1 to 3, 5 to 7 and 9 is characterized in that: the base (1) is a distribution case, and the Y-axis linear motor module (2) is positioned on the top surface of the distribution case; the top surface of the distribution case is also provided with an emergency stop button, a start button, a reset button, a vacuum button, a CCD photographing display screen and an operation touch screen.
CN202023010420.8U 2020-12-14 2020-12-14 Equipment capable of realizing seamless splicing of micro-nano textures Active CN214769190U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114261176A (en) * 2021-12-13 2022-04-01 通达(石狮)科技有限公司 Method for making up precise texture template

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114261176A (en) * 2021-12-13 2022-04-01 通达(石狮)科技有限公司 Method for making up precise texture template
CN114261176B (en) * 2021-12-13 2023-03-14 通达(石狮)科技有限公司 Method for making up precise texture template

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