CN214736105U - Automatic acidizing device that washs of pressure vessel with adjustable - Google Patents
Automatic acidizing device that washs of pressure vessel with adjustable Download PDFInfo
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- CN214736105U CN214736105U CN202022930999.3U CN202022930999U CN214736105U CN 214736105 U CN214736105 U CN 214736105U CN 202022930999 U CN202022930999 U CN 202022930999U CN 214736105 U CN214736105 U CN 214736105U
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Abstract
The utility model relates to an automatic acidizing device that washs of pressure vessel with adjustable. The device comprises a lifting system, a rotating system, an expanding system and a pickling system, wherein the lifting system is formed by splicing five sections of hydraulic support rods 5, the rotating system is driven by a servo motor 15 and can perform reciprocating rotation movement of 30 degrees clockwise and anticlockwise respectively, the expanding system drives a rotating lower disc 3 and a rotating upper disc 6 to realize inward contraction or outward expansion through hydraulic pressure, and the pickling system is used for washing through high-pressure acid solution injection. Through control and assembly have the pickling system of lift, rotation and expansion function, can utilize its automatic ability to improve the pickling efficiency to pressure vessel on the one hand, on the other hand can utilize its expansion motion mode to adapt to not unidimensional pressure vessel to make this utility model can carry out the pickling to multiple pressure vessel, the adaptability of device is stronger, has improved work efficiency, has also reduced the cost that the different pickling of firm's manufacture equipment relatively.
Description
Technical Field
The utility model belongs to the pressure vessel pickling field especially relates to a pressure vessel automatic cleaning and acidifying device with adjustable be used for.
Background
Pressure vessels have a great status and function in many sectors of industry, civil use, military industry and the like and in many fields of scientific research, and need to be pickled in case of oxidized skins on the surface and more serious welding spots and stains after a long time. The pressure vessel pickling mode of many factories is still completed by manual operation, which not only has high labor intensity and low efficiency, but also threatens the life safety of factory staff. With the development of industrial automation, the automated pickling work of pressure vessels is becoming more and more important.
Some manufacturers develop equipment for pickling pressure vessels, but the equipment can only pickle a single type of pressure vessel, and the adaptability of the equipment is poor, so that the working efficiency is reduced, and the cost is relatively increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a: in order to solve the problems, an automatic cleaning and acidifying device for an adjustable pressure vessel is provided.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides an automatic acidizing device that washs of pressure vessel with adjustable which characterized in that: the device comprises a lifting system, a rotating system, an expansion system and an acid washing system, wherein the lifting system is formed by splicing five sections of hydraulic support rods 5, the rotating system is driven by a servo motor 15 to realize reciprocating rotation movement of 30 degrees clockwise and anticlockwise, the expansion system drives a rotating lower disc 3 and a rotating upper disc 6 to realize inward contraction or outward expansion through hydraulic pressure, and the acid washing system washes through high-pressure injection of acid solution.
Furthermore, in the lifting system, the hydraulic state of the hydraulic machine (13) is adjusted by the control cabinet (16), the up-and-down movement of the hydraulic support rod (5) is realized through the hydraulic pipeline (4), and the hydraulic support rod (5) is connected with the rotary lower disc (3) and the rotary upper disc (6).
Furthermore, in the rotating system, a control cabinet (16) is used for adjusting a servo motor (15) to rotate forwards or reversely, reciprocating rotation of the rotating system at 30 degrees clockwise and anticlockwise is achieved, power is transmitted to the rotating lower disc (3) through a transmission shaft (14) and is connected with the rotating upper disc (6) through a hydraulic support rod (5), and synchronous motion is achieved.
Furthermore, the rotating system takes a servo motor (15) as power output, the power transmission mode is transmitted by a transmission shaft (14), and bevel gears are arranged in the rotating disc to be meshed, so that 90-degree power transmission is realized.
Furthermore, in the expansion system, a hydraulic channel is arranged between the upper rotary disc (6), the lower rotary disc (3) and the hydraulic support rod (5) and an expansion switch is attached to the hydraulic channel; the expansion system enables the arc-shaped outer side hydraulic plate (63) and the arc-shaped inner side hydraulic plate (64) to move relatively through hydraulic pressure; the expansion switch is opened or closed in the upper rotary disk (6) and the lower rotary disk (3) simultaneously so as to ensure synchronous inward contraction or outward expansion movement of the upper rotary disk and the lower rotary disk.
Furthermore, the hydraulic support is provided by hydraulic pressure, the hydraulic pipeline (4) is connected with the hydraulic support rod (5) to realize lifting, and the hydraulic support rod is connected with an expansion system in the rotary upper disc (6) to provide power for the arc-shaped outer side hydraulic plate (63) and the arc-shaped inner side hydraulic plate (64).
Further, among the pickling system, constantly pressurize through presser (11), the acid solution sprays through acid solution pressure tank (10), acid solution pipeline (12), acid solution pressure storehouse (7) to utilize steel brush (9) clean pressure vessel surface simultaneously, steel brush (9) internal connection hydraulic means and through the flexible of the effort size control steel brush head (91) in steel brush track (93) of hydraulic pressure and spring (92) to adapt to the not unidimensional pressure vessel, be equipped with fixture block (94) in steel brush track (93) in order to restrict steel brush head (91) displacement.
Furthermore, the steel brush head (91) can be stretched, power is provided by hydraulic pressure, and a hydraulic switch is arranged in the steel brush head.
The beneficial effects of the utility model reside in that: the utility model discloses a control and assembly have the pickling system of lift, rotation and expansion function, can utilize its automatic ability to improve the pickling efficiency to pressure vessel on the one hand, and on the other hand can utilize its expansion motion mode to adapt to not unidimensional, anomalous pressure vessel, just so makes this utility model can carry out the pickling to multiple pressure vessel, and the efficiency of device is higher, the adaptability is stronger, has also reduced the cost that the different pickling equipment was made to the firm relatively.
Drawings
Fig. 1 is a three-dimensional schematic view of the present invention;
FIG. 2 is an enlarged view of a portion of the expansion system of the present invention;
fig. 3 is a partial enlarged view of a part of the moving structure of the steel brush of the present invention.
Detailed Description
The utility model is further explained with the attached drawings:
in the drawings of the present application:
an adjustable automatic cleaning and acidifying device for a pressure vessel comprises a lifting system (consisting of a hydraulic machine 13, a hydraulic pipeline 4 and a hydraulic support rod 5), a rotating system (consisting of a servo motor 15, a transmission shaft 14, a rotating lower disc 3 and a rotating upper disc 6), and an expanding system (consisting of a rotating upper disc 6, a rotating block 61, a hydraulic track 62, an arc-shaped outer side hydraulic plate 63 and an arc-shaped inner side hydraulic plate 64). The expansion structure of the rotary lower disc 3 is the same as that of the rotary upper disc 6, and the description is not repeated here) and an acid cleaning system (composed of an acid solution pressure barrel 10, a pressurizer 11, an acid solution pipeline 12, an acid solution pressure bin 7, an acid solution nozzle 8, a steel brush 9, a steel brush head 91, a spring 92, a steel brush track 93 and a fixture block 94).
The motion state of the lifting system is as follows: the hydraulic state of the hydraulic machine 13 is adjusted by the control cabinet 16, the hydraulic state flows through the hydraulic pipeline 4 to realize the up-and-down movement of a hydraulic support rod 5 formed by splicing five sections, and the hydraulic support rod 5 is connected with the lower rotary disk 3 and the upper rotary disk 6;
the motion state of the rotating system is as follows: the control cabinet 16 regulates the servo motor 15 to rotate forwards and reversely, reciprocating rotation movement of 30 degrees is carried out clockwise and anticlockwise, power is transmitted to the rotary lower disc 3 through the transmission shaft 14 and is connected with the rotary upper disc 6 through the hydraulic support rod 5, and synchronous movement is realized;
the motion state of the expansion system is as follows: and hydraulic channels are arranged among the upper rotating disc 6, the lower rotating disc 3 and the hydraulic support rods 5, expansion switches are attached to the hydraulic channels, the expansion systems enable the arc-shaped outer side hydraulic plate 63 and the arc-shaped inner side hydraulic plate 64 to move relatively through hydraulic pressure, and the expansion switches are opened and closed in the upper rotating disc 6 and the lower rotating disc 3 simultaneously to ensure synchronous expansion movement of the upper rotating disc 6 and the lower rotating disc 3.
The motion state of the pickling system is as follows: the pressurizer 11 is used for continuously pressurizing, acid solution is sprayed through the acid solution pressure barrel 10, the acid solution pipeline 12 and the acid solution pressure bin 7, meanwhile, the surface of a pressure container is cleaned through the steel brush 9, the steel brush 9 is internally connected with a hydraulic device, the steel brush head 91 is controlled to stretch in the steel brush track 93 through the acting force of hydraulic pressure and a spring 92 so as to adapt to pressure containers with different sizes and irregularities, and a clamping block 94 is arranged in the steel brush track 93 to limit the displacement of the steel brush head 91.
The design both can automize the clean raise the efficiency of rotatory lift pickling, also can expand flexible adaptation not unidimensional, anomalous pressure vessel and improve the flexibility, just so make this utility model can carry out the pickling cleanness to multiple pressure vessel.
The foregoing is a detailed description of the embodiments of the invention, and it will be understood by those skilled in the art that various changes, additions and substitutions may be made without departing from the scope of the invention as defined in the accompanying claims.
Claims (8)
1. The utility model provides an automatic acidizing device that washs of pressure vessel with adjustable which characterized in that: comprises four parts, namely a lifting system, a rotating system, an expanding system and an acid washing system;
the lifting system comprises: the hydraulic machine (13), the hydraulic pipeline (4) and the hydraulic stay bar (5);
the rotating system includes: a servo motor (15), a transmission shaft (14), a rotary lower disc (3) and a rotary upper disc (6);
the dilation system comprises: the hydraulic mechanism comprises a rotary upper disc (6), a rotary block (61), a hydraulic track (62), an arc-shaped outer side hydraulic plate (63) and an arc-shaped inner side hydraulic plate (64); the expansion structures of the rotary lower disc (3) and the rotary upper disc (6) are the same;
the pickling system comprises: the device comprises an acid solution pressure barrel (10), a pressurizer (11), an acid solution pipeline (12), an acid solution pressure bin (7), an acid solution nozzle (8), a steel brush (9), a steel brush head (91), a spring (92), a steel brush rail (93) and a clamping block (94).
2. The adjustable pressure vessel automatic cleaning and acidifying device of claim 1, wherein: in the lifting system, the hydraulic state of a hydraulic machine (13) is adjusted by a control cabinet (16), the up-and-down movement of a hydraulic support rod (5) is realized through a hydraulic pipeline (4), and the hydraulic support rod (5) is connected with a rotary lower disc (3) and a rotary upper disc (6).
3. The adjustable pressure vessel automatic cleaning and acidifying device of claim 1, wherein: in the rotating system, a control cabinet (16) is used for adjusting a servo motor (15) to rotate forwards or reversely to realize reciprocating rotation of the rotating system at 30 degrees clockwise and anticlockwise respectively, power is transmitted to a rotating lower disc (3) through a transmission shaft (14) and is connected with a rotating upper disc (6) through a hydraulic support rod (5) to realize synchronous motion.
4. The adjustable pressure vessel automatic cleaning and acidifying device of claim 3, wherein: the rotating system takes a servo motor (15) as power output, the power transmission mode is transmitted by a transmission shaft (14), and bevel gears are arranged in the rotating disk to be meshed, so that 90-degree power transmission is realized.
5. The adjustable pressure vessel automatic cleaning and acidifying device of claim 1, wherein: in the expansion system, a hydraulic channel is arranged between the upper rotary disc (6), the lower rotary disc (3) and the hydraulic support rod (5) and an expansion switch is attached to the hydraulic channel; the expansion system enables the arc-shaped outer side hydraulic plate (63) and the arc-shaped inner side hydraulic plate (64) to move relatively through hydraulic pressure; the expansion switch is opened or closed in the upper rotary disk (6) and the lower rotary disk (3) simultaneously so as to ensure synchronous inward contraction or outward expansion movement of the upper rotary disk and the lower rotary disk.
6. The adjustable pressure vessel automatic cleaning and acidifying device of any one of claims 2 or 4, wherein: the hydraulic support is provided by hydraulic pressure, the hydraulic pipeline (4) is connected with the hydraulic support rod (5) to realize lifting, and is connected with an expansion system in the rotary upper disc (6) to provide power for the arc-shaped outer side hydraulic plate (63) and the arc-shaped inner side hydraulic plate (64).
7. The adjustable pressure vessel automatic cleaning and acidifying device of claim 1, wherein: among the pickling system, constantly pressurize through pressurizer (11), acid solution sprays through acid solution pressure tank (10), acid solution pipeline (12), acid solution pressure storehouse (7) to utilize steel brush (9) clean pressure vessel surface simultaneously, steel brush (9) internal connection hydraulic means and the flexible of effort size control steel brush head (91) in steel brush track (93) through hydraulic pressure and spring (92) to adapt to the not unidimensional pressure vessel, be equipped with fixture block (94) in steel brush track (93) in order to restrict steel brush head (91) displacement.
8. The adjustable pressure vessel automatic cleaning and acidifying device of claim 7, wherein: the steel brush head (91) can realize extension, power is provided by hydraulic pressure, and a hydraulic switch is arranged in the steel brush head.
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CN202022930999.3U CN214736105U (en) | 2020-11-29 | 2020-11-29 | Automatic acidizing device that washs of pressure vessel with adjustable |
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CN202022930999.3U CN214736105U (en) | 2020-11-29 | 2020-11-29 | Automatic acidizing device that washs of pressure vessel with adjustable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116809586A (en) * | 2023-08-17 | 2023-09-29 | 长虹三杰新能源有限公司 | Air purification and dust removal device for dust-free workshop of lithium battery |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116809586A (en) * | 2023-08-17 | 2023-09-29 | 长虹三杰新能源有限公司 | Air purification and dust removal device for dust-free workshop of lithium battery |
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