CN214732819U - Automatic feeding and loading control system based on PLC - Google Patents
Automatic feeding and loading control system based on PLC Download PDFInfo
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- CN214732819U CN214732819U CN202121063120.8U CN202121063120U CN214732819U CN 214732819 U CN214732819 U CN 214732819U CN 202121063120 U CN202121063120 U CN 202121063120U CN 214732819 U CN214732819 U CN 214732819U
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- 239000000463 material Substances 0.000 claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims description 6
- 101100408453 Arabidopsis thaliana PLC5 gene Proteins 0.000 description 26
- 238000005303 weighing Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an autoloading loading control system based on PLC, include: the system comprises a PLC, and a hopper charging module, a material transmission module, a loading detection module, a fault feedback module and an MCGS configuration software module which are connected with the PLC; the hopper loading module is arranged above the material transmission module, the material transmission module is arranged above the transport vehicle, the fault feedback module is arranged on the material transmission module, and the loading detection module is arranged below tires of the transport vehicle. The utility model discloses an autoloading loading control system has realized the automation of pay-off loading, has reduced personnel's cost greatly.
Description
Technical Field
The utility model relates to an autoloading loading technical field especially relates to an autoloading loading control system based on PLC.
Background
Before the electric era, materials needed in life needing to be carried, loaded and transported can be carried and loaded only by workers manually, people start the automatic research of carrying, loading and transporting work after entering the electric era, and then the automatic feeding and loading system is gradually formed and developed. Along with the development of Programmable Logic Controllers (PLCs) in technical development, PLC is gradually used and developed by people, and finally becomes industrial control equipment suitable for various industries, and automatic feeding and loading equipment is one of application occasions. Automatic feeding transmission equipment gradually enters a plurality of enterprises needing mass production, and manual conveying and feeding or loading are gradually banned. In the practical production application, the automatic feeding equipment in China is gradually developed, and the functions are increasingly perfect.
However, the existing perfect automatic feeding and loading control system is not really popularized, and most of the automatic feeding and loading control systems still need manual control by side.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides an autoloading loading control system based on PLC. The automatic feeding and loading control system realizes automatic feeding and loading of materials through PLC control, and realizes real-time monitoring on the automatic feeding and loading control system through an MCGS configuration software module.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an autoloading loading control system based on PLC, includes: the system comprises a PLC, and a hopper charging module, a material transmission module, a loading detection module, a fault feedback module and an MCGS configuration software module which are connected with the PLC; the hopper loading module is arranged above the material transmission module, the material transmission module is arranged above the trolley, the fault feedback module is arranged on the material transmission module, and the loading detection module is arranged below a tyre of the trolley.
Further, a discharge valve of the hopper charging module is connected with the PLC.
Further, the material transmission module comprises a conveyor belt and a motor connected with the conveyor belt, and the motor is connected with the PLC.
Further, the loading detection module is a weight sensor, and the weight sensor is connected with the PLC.
Further, the fault feedback module comprises an encoder and a buzzer, the encoder is arranged on a motor rotating shaft of the material transmission module, and the buzzer is arranged on a conveying belt of the material transmission module.
Further, the fault feedback module comprises an encoder and a buzzer which are connected with the PLC.
Furthermore, the MCGS configuration software module carries out real-time monitoring by utilizing data transmission of the hopper charging module, the material transmission module, the loading detection module and the fault feedback module collected by the PLC.
Further, the PLC is of model FX2N-48 MR.
Compared with the prior art, the utility model discloses following beneficial technological effect has: the utility model discloses an autoloading loading control system is when sensing the dolly and sailing into the below of material transmission module, it opens to control the hopper module of feeding through PLC, the operation of simultaneous control material transmission module, transmit the material to the dolly on, when loading detection module detects the dolly and packs into the material of fixed volume, PLC control hopper module of feeding closes, simultaneous control material transmission module stops, realize autoloading loading process, and carry out real time monitoring to autoloading loading control system through MCGS configuration software module. The utility model discloses an autoloading loading control system has reduced the cost of labor, has improved work efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the automatic feeding and loading control system based on the PLC of the present invention;
the system comprises a hopper loading module 1, a material conveying module 2, a loading detection module 3, a fault feedback module 4, a PLC5 and an MCGS 6 configuration software module.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As fig. 1 does the utility model discloses autoloading loading control system's based on PLC schematic structure diagram, this autoloading loading control system includes: the system comprises a PLC5, a hopper charging module 1, a material transmission module 2, a loading detection module 3, a fault feedback module 4 and an MCGS configuration software module 6 which are connected with the PLC 5; the hopper charging module 1 is arranged above the material conveying module 2, the material conveying module 2 is arranged above the transport vehicle, the fault feedback module 4 is arranged on the material conveying module 2, and the loading detection module 3 is arranged below tires of the transport vehicle; the MCGS configuration software module 6 utilizes the hopper that PLC5 collected to charge module 1, material transmission module 2, loading detection module 3, trouble feedback module 4's data biography and carries out real time monitoring and simulation, consequently can clearly see material transmission module 1, material transmission module 2, loading detection module 3, trouble feedback module 4's working condition according to the data of PLC5 feedback on MCGS configuration software module 6, the utility model discloses the PLC5 model that adopts in is FX2N-48 MR.
The hopper charging module 1 in the utility model is used for storing materials, the lower part of the hopper charging module 1 is provided with a discharging valve, the discharging valve is connected with the PLC5, when the truck is unloaded, the discharging valve is controlled to be opened by the PLC5, so that the hopper charging module 1 discharges materials, and the materials fall onto the material transmission module 2; when the truck is loaded with rated materials, the discharge valve is controlled to be closed through the PLC5, and the hopper loading module 1 stops discharging.
The utility model provides a material transmission module 2 includes: conveyer belt and the motor of being connected with the conveyer belt, the motor is connected with PLC5, through the operation of PLC5 control motor, drives the removal of conveyer belt to on transmitting the transport vechicle with the material on the conveyer belt. The utility model provides a fault feedback module 4 includes: the encoder is arranged on a motor rotating shaft of the material conveying module 1, the buzzer is arranged on a conveying belt of the material conveying module 2, and the encoder and the buzzer are both connected with the PLC 5; when the encoder detects a motor fault, a motor fault signal is transmitted to the PLC5, on one hand, the PLC5 controls the buzzer to give an alarm, so that a worker can find the fault in time and overhaul or replace the motor conveniently; on the other hand, the PLC5 controls the closing of a discharge valve on the hopper charging module 1, so that the waste caused by the incapability of conveying materials is prevented.
The utility model discloses a loading detection module 3 is weighing transducer, and weighing transducer is connected with PLC5, and when the tire of transport vechicle moved to weighing transducer on, weighing transducer gave PLC5 with weight signal transmission, through the empty weight scope of time of predetermined transport vechicle on PLC5, confirms that the object that reachs the assigned position is behind the transport vechicle, through the reset of PLC control weighing transducer last measuring transport vechicle weight. The conveyer belt among the material transmission module 1 conveys the material to the transport vechicle in, after weight sensor senses the material weight on the transport vechicle and reaches the default, PLC5 control material transmission module 1 stop operation to through the bleeder valve in PLC5 closed hopper loading module 1, the transport vechicle drives away autoloading loading control system.
The utility model discloses a working process specifically does: the tire of transport vechicle drives into on the weight sensor, the weight sensor measures the weight of transport vechicle, and convey the weight information of transport vechicle to PLC5, when judging the object on the weight sensor is the transport vechicle through PLC5, zero clearing the weight information that the weight sensor responded to, PLC5 control hopper feed module 1 on the discharge gate open and the motor of material transmission module 2 is opened afterwards, the motor control conveyer belt moves, the material flows to the conveyer belt on by hopper feed module 1, convey to the transport vechicle through the conveyer belt, when weight sensor feels when the material weight on the transport vechicle reaches the fixed value, PLC5 control discharge gate, the motor is closed, the transport vechicle drives away from autoloading loading control system. When the encoder detects out motor trouble, send motor trouble information for PLC5, PLC5 control discharge valve, motor are closed to control bee calling organ and send out the police dispatch newspaper sound, can let the staff in time overhaul the motor or change. Meanwhile, the MCGS configuration software module 6 can clearly see the working conditions of the material transmission module 1, the material transmission module 2, the loading detection module 3 and the fault feedback module 4 according to the data collected by the PLC 5.
The utility model discloses an autoloading loading control system passes through PLC5 and realizes feeding module 1 to the hopper, material transmission module 2, loading detection module 3, fault feedback module 4's automatic control, PLC5 collects hopper feeding module 1, material transmission module 2, loading detection module 3, fault feedback module 4's operational data, send MCGS configuration software module 6 to, MCGS configuration software module 6 carries out the simulation through the operational data, realize the real time monitoring to this autoloading loading control system. The utility model discloses an autoloading loading control system has realized the automation of pay-off loading, has reduced personnel's cost greatly.
The present invention and its embodiments have been described in an illustrative manner, and not in a limiting sense, and it is to be understood that only one of the embodiments of the invention has been shown in the drawings and that the actual construction and process are not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, the technical scheme and the embodiments similar to the above technical scheme are not creatively designed without departing from the spirit of the present invention, and all of the technical scheme and the embodiments belong to the protection scope of the present invention.
Claims (8)
1. The utility model provides an autoloading loading control system based on PLC which characterized in that includes: the device comprises a PLC (5), and a hopper charging module (1), a material transmission module (2), a loading detection module (3), a fault feedback module (4) and an MCGS configuration software module (6) which are connected with the PLC (5); the hopper loading module (1) is arranged above the material transmission module (2), the material transmission module (2) is arranged above the transport vehicle, the fault feedback module (4) is arranged on the material transmission module (2), and the loading detection module (3) is arranged below tires of the transport vehicle.
2. The PLC-based autoloading loading control system of claim 1, wherein the hopper loading module (1) is provided at a lower portion thereof with a discharge valve, and the discharge valve is connected to the PLC (5).
3. The PLC-based autoloading loading control system of claim 1, wherein the material transfer module (2) includes: the conveying belt and the motor connected with the conveying belt are connected with the PLC (5).
4. The PLC-based autoloading loading control system of claim 1, wherein the loading detection module (3) is a weight sensor, and the weight sensor is connected to the PLC (5).
5. The PLC-based autoloading loading control system of claim 1, wherein the fault feedback module (4) includes: the encoder is arranged on a motor rotating shaft of the material transmission module, and the buzzer is arranged on a conveying belt of the material transmission module.
6. The PLC-based autoloading loading control system of claim 5, wherein the encoder and the buzzer are both connected to the PLC (5).
7. The PLC-based automatic feeding and loading control system according to claim 1, wherein the MCGS configuration software module (6) performs real-time monitoring by using data transmission of the hopper loading module (1), the material transmission module (2), the loading detection module (3) and the fault feedback module (4) collected by the PLC (5).
8. The PLC-based autoloading control system of claim 1, wherein the PLC (5) is of the type FX2N-48 MR.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121063120.8U CN214732819U (en) | 2021-05-18 | 2021-05-18 | Automatic feeding and loading control system based on PLC |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121063120.8U CN214732819U (en) | 2021-05-18 | 2021-05-18 | Automatic feeding and loading control system based on PLC |
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| CN214732819U true CN214732819U (en) | 2021-11-16 |
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| CN202121063120.8U Active CN214732819U (en) | 2021-05-18 | 2021-05-18 | Automatic feeding and loading control system based on PLC |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114013440A (en) * | 2021-12-06 | 2022-02-08 | 吉林大学 | Double-agricultural-machine harvesting and transportation synchronization system and method |
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2021
- 2021-05-18 CN CN202121063120.8U patent/CN214732819U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114013440A (en) * | 2021-12-06 | 2022-02-08 | 吉林大学 | Double-agricultural-machine harvesting and transportation synchronization system and method |
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Effective date of registration: 20230104 Address after: 215024 Unit G2-2101, Artificial Intelligence Industrial Park, No. 88, Jinjihu Avenue, Suzhou Industrial Park, Suzhou Area, China (Jiangsu) Pilot Free Trade Zone, Suzhou, Jiangsu Province Patentee after: Guyao Software Technology (Suzhou) Co.,Ltd. Address before: 210044 No. 219 Ning six road, Jiangbei new district, Nanjing, Jiangsu Patentee before: Nanjing University of Information Science and Technology |
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| TR01 | Transfer of patent right |
Effective date of registration: 20240524 Address after: 610000 rooms 704, 705 and 706, block B, building 1, No. 200, Tianfu Fifth Street, Chengdu hi tech Zone, China (Sichuan) pilot Free Trade Zone, Chengdu, Sichuan Patentee after: Chengdu Saimeite Information Technology Co.,Ltd. Country or region after: China Address before: 215024 Unit G2-2101, Artificial Intelligence Industrial Park, No. 88, Jinjihu Avenue, Suzhou Industrial Park, Suzhou Area, China (Jiangsu) Pilot Free Trade Zone, Suzhou, Jiangsu Province Patentee before: Guyao Software Technology (Suzhou) Co.,Ltd. Country or region before: China |
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