CN103752378A - Full-automatic ball feeding system - Google Patents
Full-automatic ball feeding system Download PDFInfo
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- CN103752378A CN103752378A CN201410002404.4A CN201410002404A CN103752378A CN 103752378 A CN103752378 A CN 103752378A CN 201410002404 A CN201410002404 A CN 201410002404A CN 103752378 A CN103752378 A CN 103752378A
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Abstract
The invention discloses a full-automatic ball feeding system which is reasonable in structure. The full-automatic ball feeding system comprises a ball storage bin, a steel-ball lifting machine, a ball distributor, a ball feeding machine and a ball milling machine, wherein a ball outlet of the ball storage bin is connected with a steel-ball lifting machine which is connected with the ball distributor, the ball feeding machine and the ball milling machine by pipelines; the steel-ball lifting machine, the ball distributor, the ball feeding machine and the ball milling machine are respectively connected with a PLC (Programmable Logic Controller). The full-automatic ball feeding system disclosed by the invention has the advantages that according to the design concept, after entering a selected site, steel balls are put into the specified ball storage bin, one ball outlet is formed for facilitating ball discharging and is connected with one steel-ball lifting machine for lifting the steel balls to certain height, and then the balls enter the ball distributor by a ball rolling pipeline; the ball distributor rotates to distribute the balls to the different pipelines of the automatic ball feeding machine, and the automatic ball feeding machine feeds the balls according to the working state of the ball milling machine; in the whole ball feeding process, the detection and the control are carried out by an automatic system of the PLC, so that the full-automatic detection and control are realized and the completely-intelligent ball feeding is also realized.
Description
Technical field
The present invention relates to grind Full-automatic mine and add ball system.
Background technology
Ore grinding is an epochmaking operation in ore dressing plant, and the quality of Grinding producation quality directly affects the height of sorting index.The medium power consumption of attrition process Shi Xuan factory, metal material consume maximum operation, and equipment investment used also occupies very high density.
Therefore, improving grinding operation and improve grinding operation index Dui Xuan factory being significant, is also one of important directions of technique of preparing development.Abrasion-proof steel ball is the most important abrasive media of ball mill, if select now factory owner by the artificial steel ball that adds, needs workshop crane lifting in this process, manually adds.Each order of classes or grades at school of such workflow will operate, and increases workload, labor intensive material resources.In handling process, have very big potential safety hazard, there is the unrestrained even casualty accident of steel ball in the factory that selects having, so such operational process of craft needs to improve in handling steel ball process simultaneously.
summary of the invention
For addressing the above problem, the present invention proposes a kind of rational in infrastructure ball system that automatically adds.
The ball system that automatically adds of the present invention, comprises that ball cabinet, steel ball elevator, ball-distributer, marble feeding device and ball mill form; The ball mouth of described ball cabinet is connected with steel ball elevator, between steel ball elevator and ball-distributer, marble feeding device and ball mill, by pipeline, connects.
Described, steel ball elevator, ball-distributer, marble feeding device and ball mill are all connected with PLC controller.
It is to enter and select factory from steel ball that ore grinding automatically adds ball system schema main design idea, puts into the ball cabinet of appointment, has a ball mouth, conveniently go out ball, ball mouth connects a steel ball elevator, and steel ball is promoted to certain altitude, by slipping bulb road, enters ball-distributer; Ball-distributer rotating ball-separating is to different automatic marble-feeder pipelines, and automatic marble-feeder adds ball according to ball mill duty.Whole, by PLC controller automatization system, detect control in adding ball process.Comprise that elevator controls automatically, ball-distributer is controlled automatically, and marble feeding device is controlled automatically, and ball mill state-detection realizes full-automatic detection and controls, the full intellectualized ball that adds.
Compared with prior art, it has following beneficial effect in the present invention:
1, full-automation: without manual operation, realize ball mill and add the intelligent full-automation of ball, facilitate statistical management.
2, energy-saving and cost-reducing: without the frequent handling steel ball of crane, with minimum energy consumption, to promote after steel ball, utilize the rolling of gravity and steel ball, enter ball mill.
3, accurately add ball: according to ball mill duty, need how many steel balls, promote to transport and add how many steel balls.
4, safe and reliable: totally enclosed type adds ball, safe and reliable.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is system block diagram of the present invention.
The specific embodiment
As depicted in figs. 1 and 2 automatically add ball system, comprise that ball cabinet (1), steel ball elevator (2), ball-distributer (3), marble feeding device (4) and ball mill (5) form; The ball mouth of described ball cabinet (1) is connected with steel ball elevator (2), between steel ball elevator (2) and ball-distributer (3), marble feeding device (4) and ball mill (5), by pipeline (6), connects.
Described, steel ball elevator (2), ball-distributer (3), marble feeding device (4) and ball mill (5) are all connected with PLC controller (7).
It is to enter and select factory from steel ball that ore grinding automatically adds ball system schema main design idea, put into the ball cabinet (1) of appointment, there is a ball mouth, conveniently go out ball, ball mouth connects a steel ball elevator (2), steel ball is promoted to certain altitude, by slipping bulb road (6), enter ball-distributer (3); Ball-distributer (3) rotating ball-separating is to different automatic marble-feeder pipelines, and automatic marble-feeder (4) adds ball according to ball mill (5) duty.Whole, by PLC controller (7) automated system, detect control in adding ball process.Comprise that elevator controls automatically, ball-distributer is controlled automatically, and marble feeding device is controlled automatically, and ball mill state-detection realizes full-automatic detection and controls, the full intellectualized ball that adds.
The present invention relates to product structure explanation of nouns:
ball cabinet:according to the steel ball demand and the ball mill steel ball consumption that select factory, the size of design ball cabinet, being designed to of ball cabinet, left a ball mouth at inclined-plane, bottom, facilitates the steel ball under Action of Gravity Field, automatically slip to ball mouth, ball mouth is designed to allow steel ball in a row slip out, and does not form stackingly, facilitates elevator to get ball, without feeding mechanism, save the energy; Select factory's different steel ball bulb separation warehousing storage.
elevator:steel ball elevator through Specialty Design, adopts vertical chain-plate type gravity dumping mode, and elevator is got ball bucket, is designed to conveniently get the ball pawl mode of ball, in getting ball process, from ball cabinet, goes out ball platform, initiatively to capture steel ball.
The benefit of design is like this:
One, according to the ball amount that the adds requirement of ball mill, need how many steel balls, elevator captures how many steel balls, accurately adds ball.
Two, initiatively grab ball, avoided the steel ball of avoiding that flows into formula feeding to pile up, and avoided the consumption of the formula of fishing for to the wearing and tearing of scraper bowl and the energy, energy-saving and cost-reducing.Get ball bucket and be designed to capture single steel ball, avoid tumbling in steel ball lifting process, promote steel ball reliability service.Elevator height is according to selecting factory's actual conditions at right angle setting, can flexible design, save space, convenient installation.Different according to selecting factory's steel ball specification, different elevators is installed, realize steel ball classification and promote conveying.Steel ball elevator long service life, good airproof performance, operates steadily reliable, and operating maintenance is convenient, compact conformation, good rigidly, operating cost is low.
conveyance conduit:steel ball elevator promotes after steel ball discharging, by road, is transported to steel ball distributor, and conveyance conduit is designed with certain slope, facilitate steel ball under Action of Gravity Field, to be automatically scrolling to steel ball distributor, without conveying mechanism, save the energy, reduce equipment funds and drop into, reduce plant maintenance, convenient and practical.Pipeline is installed and need to, according to on-site actual situations, be installed flexibly.
Ball-distributer is also distributor: steel ball is transported to steel ball distributor through piping, according to the demand of different ball mills, control dispenser distributes steel ball to different ball mills, and different size steel ball can use a distributor, also can use respectively different distributors, can improve and add ball efficiency.During steel ball dispenser designs, according to steel ball specification size, bulb road is slipped in design, facilitates steel ball to slip out smoothly.Distributor is connected to different ball mill ball feeding mouths by slipping bulb road.
Controller: controller adopts PLC automatic control system, Photoelectric Detection, FEEDBACK CONTROL.At ball cabinet ball mouth, carry out Photoelectric Detection, whether there is steel ball, there is no steel ball Realtime Alerts, remind producers to supplement in time steel ball.By to ball mill condition monitoring, detect belt conveyer scale charging situation, in conjunction with selecting factory's production technology, each table grinder of control system intelligence computation need to add ball amount, controls steel ball elevator transporting steel balls, adjusts distributor steel ball is distributed to nominated ball grinding machine.Whole system, in steel ball running, is carried out the detection of steel ball motion conditions, and steel ball number detects.And be designed with perfect fault detect warning function, and guarantee that steel ball operation is smooth and easy, add ball accurate.Realize full-automatic intelligence and add ball.Wei Xuan factory provides perfect ball mill to add ball solution, thoroughly solves ore grinding and adds ball problem.
Embodiment recited above is described the preferred embodiment of the present invention, not the spirit and scope of the present invention is limited.Do not departing under the prerequisite of design concept of the present invention; various modification and improvement that this area ordinary person makes technical scheme of the present invention; all should drop into protection scope of the present invention, the technology contents that the present invention asks for protection, is all documented in claims.
Claims (2)
1. automatically add ball system, it is characterized in that: comprise that ball cabinet, steel ball elevator, ball-distributer, marble feeding device and ball mill form; The ball mouth of described ball cabinet is connected with steel ball elevator, between steel ball elevator and ball-distributer, marble feeding device and ball mill, by pipeline, connects.
2. the ball system that automatically adds according to claim 1, is characterized in that: steel ball elevator, ball-distributer, marble feeding device and ball mill are all connected with PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410002404.4A CN103752378A (en) | 2014-01-03 | 2014-01-03 | Full-automatic ball feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410002404.4A CN103752378A (en) | 2014-01-03 | 2014-01-03 | Full-automatic ball feeding system |
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| Publication Number | Publication Date |
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| CN103752378A true CN103752378A (en) | 2014-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410002404.4A Pending CN103752378A (en) | 2014-01-03 | 2014-01-03 | Full-automatic ball feeding system |
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| CN (1) | CN103752378A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104324783A (en) * | 2014-10-28 | 2015-02-04 | 塔里木大学 | Automatic conveying device of ball mill |
| CN107115932A (en) * | 2017-06-06 | 2017-09-01 | 昆明理工大学 | One kind can lane change multiple target automatic ball-adding device and method |
| CN107115931A (en) * | 2017-05-15 | 2017-09-01 | 辽宁龙电伟业新能科技有限公司 | A kind of ball mill automatic ball-adding device |
| CN108654763A (en) * | 2017-04-01 | 2018-10-16 | 北京环磨科技有限公司 | A kind of semi-autogenous mill rationally adds method-dynamic ball adding method of steel ball |
| CN113877684A (en) * | 2021-09-18 | 2022-01-04 | 招金矿业股份有限公司大尹格庄金矿 | Unmanned intelligent ball supplementing system for ball mill |
| CN114950653A (en) * | 2022-04-12 | 2022-08-30 | 湖南领头雁矿业科技有限责任公司 | Grinding medium adding system |
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|---|---|---|---|---|
| DE2634583A1 (en) * | 1976-07-31 | 1978-02-02 | Riedel Hans Peter Dipl Ing | Recovery of zinc from dross obtd. during hot dip galvanising - by feeding dross through ball mill to air separator |
| CN87204384U (en) * | 1987-06-30 | 1988-04-27 | 桃林铅锌矿 | Automatic feeding ball device for ball mill |
| CN2087993U (en) * | 1990-12-11 | 1991-11-06 | 冶金工业部马鞍山矿山研究院 | Automatic ball-charging machine for ball grinding mill |
| CN2370955Y (en) * | 1999-04-01 | 2000-03-29 | 冶金工业部马鞍山矿山研究院 | Numerically controlled automatic ball feeder |
| CN201427805Y (en) * | 2009-02-12 | 2010-03-24 | 王显成 | Automatic steel ball and cylpebs filling machine for ball mill |
| CN202438372U (en) * | 2012-02-27 | 2012-09-19 | 山东惟远新材料装备有限公司 | Quartz smashing graded production line |
| CN202778623U (en) * | 2012-03-02 | 2013-03-13 | 王传平 | Quantitative and energy-saving ball dismounting device without ball clamping and ball blocking |
| CN103056002A (en) * | 2012-12-05 | 2013-04-24 | 南京梅山冶金发展有限公司 | Automatic ball adding machine |
-
2014
- 2014-01-03 CN CN201410002404.4A patent/CN103752378A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2634583A1 (en) * | 1976-07-31 | 1978-02-02 | Riedel Hans Peter Dipl Ing | Recovery of zinc from dross obtd. during hot dip galvanising - by feeding dross through ball mill to air separator |
| CN87204384U (en) * | 1987-06-30 | 1988-04-27 | 桃林铅锌矿 | Automatic feeding ball device for ball mill |
| CN2087993U (en) * | 1990-12-11 | 1991-11-06 | 冶金工业部马鞍山矿山研究院 | Automatic ball-charging machine for ball grinding mill |
| CN2370955Y (en) * | 1999-04-01 | 2000-03-29 | 冶金工业部马鞍山矿山研究院 | Numerically controlled automatic ball feeder |
| CN201427805Y (en) * | 2009-02-12 | 2010-03-24 | 王显成 | Automatic steel ball and cylpebs filling machine for ball mill |
| CN202438372U (en) * | 2012-02-27 | 2012-09-19 | 山东惟远新材料装备有限公司 | Quartz smashing graded production line |
| CN202778623U (en) * | 2012-03-02 | 2013-03-13 | 王传平 | Quantitative and energy-saving ball dismounting device without ball clamping and ball blocking |
| CN103056002A (en) * | 2012-12-05 | 2013-04-24 | 南京梅山冶金发展有限公司 | Automatic ball adding machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104324783A (en) * | 2014-10-28 | 2015-02-04 | 塔里木大学 | Automatic conveying device of ball mill |
| CN108654763A (en) * | 2017-04-01 | 2018-10-16 | 北京环磨科技有限公司 | A kind of semi-autogenous mill rationally adds method-dynamic ball adding method of steel ball |
| CN107115931A (en) * | 2017-05-15 | 2017-09-01 | 辽宁龙电伟业新能科技有限公司 | A kind of ball mill automatic ball-adding device |
| CN107115932A (en) * | 2017-06-06 | 2017-09-01 | 昆明理工大学 | One kind can lane change multiple target automatic ball-adding device and method |
| CN113877684A (en) * | 2021-09-18 | 2022-01-04 | 招金矿业股份有限公司大尹格庄金矿 | Unmanned intelligent ball supplementing system for ball mill |
| CN114950653A (en) * | 2022-04-12 | 2022-08-30 | 湖南领头雁矿业科技有限责任公司 | Grinding medium adding system |
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Application publication date: 20140430 |