SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a bending device has realized the automatic shaping of bending of plate, has improved work efficiency.
To achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides a forming device bends, include:
the supporting table is used for supporting a plate and extends along a first direction;
the first bending device and the second bending device are sequentially arranged along the first direction, the first bending device is used for bending two ends of the plate along the second direction, the second bending device is used for bending two ends of the plate along the first direction, and the second direction is perpendicular to the first direction; and
a conveying device configured to convey the plate on the support table to positions of the first bending device and the second bending device in sequence, and to output the bent plate.
The supporting table of the bending forming device is used for supporting plates, the first bending device and the second bending device are sequentially arranged along a first direction, the conveying device conveys the plates to the positions of the first bending device and the second bending device in sequence, the plates are bent along the two ends of the first direction through the first bending device, the two ends of the plates along a second direction are bent through the second bending device, after the plates are bent, the conveying device outputs the bent plates, and therefore automatic bending forming of the plates is achieved.
As a preferable mode of the bending apparatus, the first bending apparatus includes:
a first support portion for supporting the panel;
the first pressing part is arranged above the first supporting part and can press the plate against the first supporting part; and
and the first bending parts are arranged on two opposite sides of the first supporting part in the second direction in a rotating mode respectively, so that the plate can be bent at two ends in the second direction to form a first bending structural member.
The first supporting portion of the first bending device is used for supporting the plate, the first abutting portion is arranged above the first supporting portion, and the abutting portion can abut against the abutting portion on the first supporting portion, so that the plate is prevented from displacing when the plate is bent by the first bending portion, and the bending precision of the plate is improved.
As a preferable mode of the bending forming apparatus, the second bending apparatus includes:
a second support portion for supporting the first bending structure;
the second pressing part is arranged above the second supporting part and can press the first bending joint member on the second supporting part; and
and the second bending parts are respectively and rotatably arranged on two opposite sides of the second supporting part along the first direction so as to bend the first bending structural member along two ends of the first direction to form a second bending structural member.
The second bending device can support the first bending structural member through the second supporting portion, and the second abutting portion abuts the first bending structural member on the second supporting portion, so that the first bending structural member is prevented from displacing in the process of bending the first bending structural member through the second bending portion, and the bending precision of the first bending structural member is improved.
As a preferable mode of the bending forming apparatus, the second bending apparatus further includes:
the first positioning assembly is configured to be capable of stretching and retracting along the first direction so as to enable one end, far away from the first bending device, of the first bending joint member along the first direction to be abutted and pressed on the second supporting portion, and when the second abutting portion abuts and presses the first bending joint member on the second supporting portion, the first positioning assembly resets.
The first bending structural member placed on the second supporting part can be positioned by the first positioning assembly, so that after the first positioning assembly is positioned, the second pressing part presses the first bending structural member to the second supporting part, and then the first positioning assembly resets, so that the bending operation of the second bending part is prevented from being interfered.
As a preferable mode of the above-described bending forming apparatus, the conveying apparatus includes:
a conveying guide rail arranged on the support table and extending along the first direction;
the conveying component is arranged on the conveying component in a sliding mode and used for driving the plate to move; and
and the driving mechanism is used for driving the conveying component to move along the conveying guide rail.
The conveying component moves along the conveying guide rail under the driving of the driving mechanism, and then can drive the plate to move, so that the plate can be conveyed conveniently.
As a preferable mode of the above-described bending forming apparatus, the conveying means includes:
a first adsorption assembly configured to be capable of adsorbing the board on the support stage and conveying the board onto the first support section;
a second suction assembly configured to be capable of sucking the first bending junction member at the first bending apparatus and transferring onto the second support; and
a third adsorption assembly configured to be capable of adsorbing the second bending junction member at the second bending device and to convey an outfeed.
The conveying component can respectively convey the plate, the first bending device and the second bending device through the three groups of adsorption assemblies.
In a preferred embodiment of the bending apparatus, the first suction unit, the second suction unit, and the third suction unit move synchronously along the conveying rail.
The motion of three adsorption component of group can be simplified in the aforesaid setting, has realized carrying the action when three adsorption component of group to realize the simultaneous operation in different operation positions, improve the efficiency of carrying, also improve the fashioned efficiency of bending.
As a preferable scheme of the bending forming device, two conveying guide rails are provided, and the two conveying guide rails are arranged at intervals along the second direction;
the second adsorption component and the third adsorption component both comprise edges, two sets of adsorption arms are oppositely arranged in the second direction, the two sets of adsorption arms are oppositely arranged, the adsorption arms are respectively arranged in one conveying guide rail in a sliding mode, the two sets of adsorption arms are oppositely arranged, and the adsorption arms can clamp and adsorb the first bending structural member or the second bending structural member.
The two conveying guide rails are arranged, the first adsorption assembly and the second adsorption assembly respectively comprise two groups of corresponding adsorption arms, the two groups of adsorption arms which are oppositely arranged are respectively arranged on one conveying guide rail in a sliding mode, and the first bending structural member or the second bending structural member is conveyed through the two groups of adsorption arms, so that the conveying stability of the plate piece can be improved; two sets of relative absorption arms can follow the both sides of first bending structure or second bending structure and carry out centre gripping and adsorb, improve the transport effect to first bending structure or second bending structure.
As a preferable mode of the bending forming apparatus, the first suction unit includes:
the driving part is arranged on the conveying guide rail in a sliding manner; and
the output end of the driving part is connected with the adsorption disc to drive the adsorption disc to move along the vertical direction so as to adsorb and drive the plate to move.
The driving part of the first adsorption assembly is used for driving the adsorption disc to move in the vertical direction so as to suck or put down the plate through the adsorption disc; the setting of adsorption disc can drive the plate and remove, can avoid producing mechanical damage to the plate moreover.
As a preferable scheme of the bending forming device, a second positioning assembly is arranged at an input end of the supporting table, and the second positioning assembly is used for positioning the plate.
The second positioning assembly is arranged on the supporting table, and the plate can be positioned on the supporting table through the second positioning assembly, so that the plate can reach a preset position when the conveying device drives the plate to move to the position of the first bending device, and the bending precision of the first bending device on the plate is improved.
The utility model has the advantages that:
the utility model provides a forming device bends, a supporting bench is used for supporting the plate, first bending device and second bending device set gradually along the first direction, conveyor carries first bending device and second bending device position department with the plate in proper order, bend the both ends of plate along the second direction through first bending device, bend the both ends along the first direction of plate through the second bending device, after the completion of bending, the plate output after conveyor will bend, thereby the automatic shaping of bending of plate has been realized, and the work efficiency is improved.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
In order to solve the problem of low efficiency caused by manual bending in the prior art, the embodiment provides a bending and forming device, which can realize automatic bending and forming of plates. In this embodiment, bend the lampblack absorber wind channel. The plate member has a substantially rectangular configuration in profile.
As shown in fig. 1 to 4, the bending forming device includes a supporting table 1, a first bending device 2, a second bending device 3, and a conveying device 4, where the supporting table 1 is used to support a plate 100 (see fig. 13), the supporting table 1 extends along a first direction, the first bending device 2 and the second bending device 3 are sequentially arranged along the first direction, the first bending device 2 is used to bend two ends of the plate 100 along a second direction, the second bending device 3 is used to bend two ends of the plate 100 along the first direction, the second direction is perpendicular to the first direction, the conveying device 4 is arranged on the supporting table 1, and the conveying device 4 is configured to sequentially convey the plate 100 on the supporting table 1 to the positions of the first bending device 2 and the second bending device 3, and output the bent plate 100 out of the bending forming device, thereby realizing automatic bending forming of the plate 100.
In order to directly convey the bent plate 100 to the next process, an output table 5 is provided at an output end of the second bending apparatus 3, and the bent plate 100 is conveyed to the next process through the output table 5. The specific structure of the material output table 5 is not particularly limited, as long as the bent plate 100 can be driven to output.
Optionally, the bending forming device further includes a control system, and the first bending device 2, the second bending device 3, and the conveying device 4 are electrically connected to the control system, and the control system controls the actions of the components. The control system can adjust the action parameters of each part and the like so as to complete the bending forming of the plate 100 within the preset time.
Optionally, the bending forming device further comprises a warning lamp, the warning lamp is electrically connected with the control system, the warning lamp is controlled to be on or off according to the working state of the bending forming device, the warning lamp is turned on when the bending forming device works, and the warning lamp is turned off after the bending forming device works.
Specifically, the support table 1 is provided to temporarily support the plate 100, and in operation, the operator places the plate 100 on the support table 1, and then the conveying device 4 conveys the plate 100 on the support table 1 to a preset position of the first bending device 2.
As shown in fig. 5 and 6, the support table 1 includes two support sub-tables spaced apart from each other, and supports the plate 100 by the two support sub-tables.
Optionally, a second positioning assembly is disposed on the supporting table 1, and the plate 100 can be positioned on the supporting table 1 by the second positioning assembly, so that the plate 100 can reach a preset position when the conveying device 4 drives the plate 100 to move to the position of the first bending device 2, so as to improve the bending precision of the first bending device 2 on the plate 100.
Specifically, the second positioning assembly comprises first positioning pieces 11 arranged at two ends of the support subrack in the first direction, the distance between the two groups of first positioning pieces 11 is equal to the width of the plate 100, and the two ends of the plate 100 in the width direction can be positioned through the first positioning pieces 11, so that the plate 100 is prevented from moving in the first direction; the second positioning assembly further comprises a second positioning member 12 disposed on one side of the two support sub-tables away from each other, and the second positioning member 12 can position the movement of the plate 100 in the length direction to prevent the plate 100 from moving in the second direction.
It should be noted that: the specific structure of the first positioning element 11 and the second positioning element 12 is not limited herein, and may be a structure such as a butting block or a protruding column, as long as the positioning of the plate 100 can be achieved.
As shown in fig. 1, the first bending device 2 and the second bending device 3 are both gantry structures, the support table 1 is arranged in the gantry structures in a penetrating manner, and the first bending device 2 and the second bending device 3 of the gantry structures enhance the support stability.
Specifically, as shown in fig. 1, 2 and 7-9, the first bending device 2 includes a first supporting portion 21, a first pressing portion 22 and a first bending portion 23, the first supporting portion 21 is configured to support the plate 100, the first pressing portion 22 is disposed above the first supporting portion 21, the first pressing portion 22 can press the plate 100 against the first supporting portion 21, and two sets of the first bending portions 23 are respectively rotatably disposed on two opposite sides of the first supporting portion 21 along the second direction to bend two ends of the plate 100 along the second direction, so as to form a first bending structural member. The first pressing portion 22 is disposed above the first supporting portion 21, and the first pressing portion 22 can press the plate 100 against the first supporting portion 21, so that the plate 100 is prevented from being displaced when the plate 100 is bent by the first bending portion 23, and the bending precision of the plate 100 is improved. The first bending device 2 further includes a first support, which is a gantry support in this embodiment, and the first pressing portion 22 is disposed on the first support.
In this embodiment, the first bending device 2 includes two sets of bending assemblies, each set of bending assembly includes the first supporting portion 21, the first pressing portion 22 and the first bending portion 23, the two sets of bending assemblies are symmetrically arranged, and the two sets of bending assemblies are spliced to form the gantry-type first bending device 2.
Further, the first bending portion 23 is a plate structure, and in order to realize the bending of the first bending portion 23 on the plate 100, the first bending device 2 further includes a first driving mechanism, an output end of the first driving mechanism is in transmission connection with the first bending portion 23, and the first bending portion 23 is rotated by the first driving mechanism, so as to bend the plate 100. In this embodiment, first actuating mechanism is the pneumatic cylinder, and the output and the first portion 23 that bends of pneumatic cylinder are connected in the transmission, and the upset of the first portion 23 that bends is driven through the concertina movement of pneumatic cylinder to can realize bending to plate 100. In other embodiments, the structure and driving method of the first driving mechanism are not limited as long as the first bending portion 23 can be driven to rotate.
Alternatively, the two sides of the panel structure in the second direction are a first side and a second side, respectively, the first side is hinged with the first supporting portion 21, and the two sides of the panel structure in the first direction are a third side and a fourth side, respectively. In order to enable the plate member 100 to reach the preset position of the first supporting portion 21, a limiting rib is arranged on each of the third side and the fourth side of the plate member structure to limit the position of the plate member 100 along the first direction, so as to prevent the plate member 100 from displacing along the first direction during the bending process; the second side of the plate structure is also provided with a limiting flange, and the limiting flanges on the second sides of the two sets of first bending devices 2 can move the plate 100 along the length direction of the plate 100.
Optionally, the second bending device 3 includes a second supporting portion, a second abutting portion and a second bending portion, the second supporting portion is used for supporting the first bending member, the second abutting portion is disposed above the second supporting portion, the second abutting portion can abut the first bending member against the second supporting portion, and the two sets of second bending portions are respectively rotatably disposed on two opposite sides of the second supporting portion along the first direction, so as to bend two ends of the first bending member along the first direction, so as to form the second bending member. The second bending device 3 can support the first bending structural member through the second supporting portion, and the second abutting portion abuts the first bending structural member on the second supporting portion, so that the first bending structural member is prevented from being displaced in the process of bending the first bending structural member through the second bending portion, and the bending precision of the first bending structural member is improved. The structure of the second bending device 3 is similar to that of the first bending device 2 except that the second bending portion and the first bending portion 23 are disposed at different positions. The first bending portions 23 are disposed at both sides of the first supporting portion 21 in the second direction, and the second bending portions are disposed at both sides of the second supporting portion in the first direction.
The second bending device 3 further comprises a second support, the second support is also a gantry support, and the second pressing portion is arranged on the second support.
In order to realize the bending action of the second bending portion, the second bending device 3 further includes a second driving mechanism, and the driving manner of the second driving mechanism to the second bending portion is the same as that of the first driving mechanism, which is not described herein again.
Further, the second bending device 3 further includes a first positioning assembly, the first positioning assembly can stretch and retract along the first direction, so as to press one end (pressing end) of the first bending member, which is far away from the first bending device 2 along the first direction, against the second supporting portion, and when the second pressing portion presses the first bending member against the second supporting portion, the first positioning assembly resets, thereby avoiding interference with the bending operation of the second bending portion.
Specifically, first positioning element includes fixed part and pars contractilis, and the fixed part sets up on a supporting bench 1, and the pars contractilis activity sets up on the fixed part to stretch out and draw back along first direction, so that will support the end and support and press on the second supporting part. The first positioning component can be a hydraulic cylinder.
As shown in fig. 1, 2 and 4, the conveying device 4 includes a conveying rail 41, a conveying component and a driving mechanism 43, the conveying rail 41 is disposed on the support platform 1 and extends along a first direction, the conveying component is slidably disposed on the conveying component, the conveying component is configured to drive the plate 100 to move, and the driving mechanism 43 is configured to drive the conveying component to move along the conveying rail 41. The conveying component moves along the conveying guide rail 41 under the driving of the driving mechanism 43, and then can drive the plate 100 to move, so as to convey the plate 100.
Further, as shown in fig. 10 to 13, the conveying means includes a first adsorption component 421, a second adsorption component 422 and a third adsorption component 423, the first adsorption component 421 can adsorb the plate 100 on the supporting table 1 and convey the plate to the first supporting portion 21, the second adsorption component 422 can adsorb the first bending member at the first bending device 2 and convey the plate to the second supporting portion, and the second adsorption component 422 can adsorb the second bending member at the second bending device 3 and convey the plate. The conveying component can respectively convey the plate 100, the first bending device 2 and the second bending device 3 through the three groups of adsorption components.
Preferably, the first adsorption assembly 421, the second adsorption assembly 422 and the third adsorption assembly 423 are moved synchronously along the conveying guide 41. The motion of three adsorption component of group can be simplified in the aforesaid setting, has realized carrying the action when three adsorption component of group to realize the simultaneous operation in different operation positions, improve the efficiency of carrying, also improve the fashioned efficiency of bending.
Optionally, two conveying guide rails 41 are provided, the two conveying guide rails 41 are arranged at intervals along the second direction, each of the second adsorption assembly 422 and the third adsorption assembly 423 includes two sets of adsorption arms oppositely arranged along the second direction, the two sets of adsorption arms oppositely arranged are respectively slidably arranged on one conveying guide rail 41, the two sets of adsorption arms oppositely arranged can clamp and adsorb the first bending member or the second bending member, the two conveying guide rails 41 are provided, each of the first adsorption assembly 421 and the second adsorption assembly 422 includes two sets of corresponding adsorption arms, the two sets of adsorption arms oppositely arranged are respectively slidably arranged on one conveying guide rail 41, the first bending member or the second bending member is conveyed by the two sets of adsorption arms, and the conveying stability of the plate 100 can be improved; two sets of relative absorption arms can follow the both sides of first kink component or second kink component and carry out centre gripping and adsorb, improve the transport effect to first kink component or second kink component.
A group of first adsorption assemblies 421 are arranged on each of the two conveying guide rails 41, each first adsorption assembly 421 comprises a driving portion 4211 and an adsorption disc 4212, the driving portions 4211 are slidably arranged on the conveying guide rails 41, and an output end of each driving portion 4211 is connected with the adsorption disc 4212 to drive the adsorption disc 4212 to move in the vertical direction so as to adsorb and drive the plate 100 to move, so that the plate 100 is conveniently adsorbed or put down through the adsorption disc 4212; the plate 100 can be driven to move by the aid of the adsorption disc 4212, and mechanical damage to the plate 100 can be avoided.
As shown in fig. 4, the driving mechanism 43 includes a driving motor and a transmission component, an output end of the driving motor is in transmission connection with the transmission component, the transmission component is belt transmission or chain transmission, in this embodiment, the transmission component is belt transmission, the transmission component extends along a first direction, the transmission component is in transmission connection with the first adsorption component 421, the second adsorption component 422, and the third adsorption component 423, and the driving motor drives the transmission component to move so as to drive the first adsorption component 421, the second adsorption component 422, and the third adsorption component 423 to move synchronously. The driving mechanism 43 is not limited to the above configuration, and may have another configuration as long as synchronous driving of the first suction unit 421, the second suction unit 422, and the third suction unit 423 can be achieved.
Bending and forming:
first, the plate 100 is placed on the supporting table 1 and located in the area enclosed by the second positioning assembly.
Then, the first adsorption assembly 421 moves to a position right above the plate 100 along the conveying rail 41, the driving portion 4211 drives the adsorption disc 4212 to move downward to adsorb the plate 100, and then, the adsorption disc 4212 is driven to reset upward, and then the plate 100 is driven to move to the first supporting portion 21, the first pressing portion 22 presses the plate 100 against the first supporting portion 21, and the first bending portion 23 is folded upward to bend two ends of the plate 100 along the second direction, so as to form a U-shaped first bending structural member.
Then, the second adsorption component 422 moves the first bending structural member on the first supporting portion 21 to the second supporting portion, the first positioning component extends out to position the first bending structural member, then the second pressing portion presses the first bending structural member on the second supporting portion 21, and the first positioning component resets; and then the second bending part is turned over to turn over the front end and the rear end of the first bending component along the first direction so as to obtain a second bending component.
After that, the third suction unit 423 conveys the second bending member on the second support portion to the discharge table 5 for discharge.
It should be noted that: the supporting table 1, the first supporting portion 21 and the second supporting portion can all act simultaneously, when the three groups of adsorption assemblies move, the first adsorption assembly 421 conveys the plate 100 on the supporting table 1 to the first supporting portion 21, the second adsorption assembly 422 conveys the plate 100 on the first supporting portion 21 to the second supporting portion, the third adsorption assembly 423 outputs the first bending structural member on the second supporting portion, and three actions can be achieved simultaneously to improve the working efficiency of the bending forming device.
The bending forming device realizes the automation of bending the plate 100, and can automatically replace manual operation, thereby ensuring the operation safety of personnel, avoiding personal injury and reducing occupational hazards brought by special work posts.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Numerous obvious variations, rearrangements and substitutions will now occur to those skilled in the art without departing from the scope of the invention. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.