CN214719551U

CN214719551U - Full-automatic straightening machine

Info

Publication number: CN214719551U
Application number: CN202120852380.7U
Authority: CN
Inventors: 赵乔
Original assignee: Shandong Zhixin Heavy Industry Technology Co ltd
Current assignee: Shandong Zhixin Heavy Industry Technology Co ltd
Priority date: 2021-04-25
Filing date: 2021-04-25
Publication date: 2021-11-16
Anticipated expiration: 2031-04-25

Abstract

The utility model discloses a full-automatic straightener, including organism equipment, be equipped with hydraulic pressure mechanism in the organism equipment, be equipped with the pneumatic cylinder on the hydraulic pressure mechanism. The product is that a multi-functional full-automatic straightener equipment organism and frame oil tank and solenoid valve hydraulic pump station are as an organic whole, this local passes through computer or PLC programming control complete machine operation, the hydraulic pump station links together through high-pressure oil pipe and hydraulic cylinder, utilize electrical apparatus, computer, button control hydraulic pump station to beat hydraulic cylinder, thereby control hydraulic cylinder's up-and-down stroke, encoder and stopper control the hydro-cylinder up-and-down stroke precision and stop at the rear of machine, the organism is equipped with portable workstation or linear guide and supports, be equipped with one or more check out test set and universal supporting shoe on the workstation, the display screen shows the precision pressure in the one end of machine, the precision is adjustable, hydraulic oil table and sensor are in the dead ahead of machine, can join in marriage manipulator or automatic unloading, the flexible operation is simple and understandable.

Description

Full-automatic straightening machine

Technical Field

The utility model relates to a alignment technical field especially relates to a full-automatic straightener.

Background

If metal products such as racks, round steel, round pipes, square steel, square pipes, gear shafts, squares or circles are straightened by enterprises in many factories at present, the straightening can be realized only by manually beating the metal products by the oldest method or manually judging the straightening by the manual eye force of an old press, so that the manual labor and time are greatly wasted, the benefits and the yield of manufacturers cannot be obtained, and the required precision of workpieces cannot be obtained.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a full-automatic straightening machine.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a full-automatic straightener, includes the organism equipment, be equipped with hydraulic pressure mechanism in the organism equipment, be equipped with the pneumatic cylinder on the hydraulic pressure mechanism, the top in the organism equipment is installed to the pneumatic cylinder, the piston rod end of pneumatic cylinder is fixed with the pressure head, install moving mechanism in the organism equipment, the last movable table of installing of moving mechanism, install elevating system on the movable table, the last work piece of installing of elevating system, the pressure head is located the upper end of work piece, elevating system's both sides are equipped with rotary mechanism, be equipped with two first rotary device and second rotary device on the rotary mechanism, first rotary device and second rotary device are located the both ends of work piece, be equipped with the control panel on the organism equipment, be equipped with a plurality of buttons on the control panel.

Preferably, the hydraulic mechanism comprises a pump station installed in the machine body equipment, the pump station is connected with an electromagnetic valve, the electromagnetic valve is connected with two oil pipelines, and the two oil pipelines are both connected with the hydraulic cylinder.

Preferably, the moving mechanism comprises a moving servo motor installed in the machine body equipment, a ball screw is fixed at the tail end of an output shaft of the moving servo motor, one end of the ball screw is rotatably connected to the side wall of one end in the machine body equipment, a linear slide rail is installed on the ball screw and is slidably installed in the machine body equipment, and the upper end of the linear slide rail is fixed at the lower end of the moving workbench.

Preferably, the lifting mechanism comprises a fifth cylinder and a sixth cylinder which are arranged on two sides of the upper end of the movable workbench, a second supporting tool and a first supporting tool are respectively arranged at the upper ends of the fifth cylinder and the sixth cylinder, the workpiece is arranged on the second supporting tool and the first supporting tool, and the first lifting supporting tool, the second lifting supporting tool and the third lifting supporting tool are sequentially arranged between the workpiece and the movable workbench from left to right.

Preferably, the rotating mechanism comprises a first rotating device and a second rotating device which are arranged on two sides of the workpiece, a first air cylinder and a second air cylinder are respectively fixed on two sides of the movable workbench, a third air cylinder and a fourth air cylinder are respectively arranged at the tail ends of piston rods of the first air cylinder and the second air cylinder, the first rotating device and the second rotating device are respectively connected with the fourth air cylinder and the third air cylinder, and one end of the first rotating device is connected with a rotary servo motor.

Preferably, the machine body equipment is provided with a distribution box PLC, and one side of the upper end of the movable workbench is provided with a detection device.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the present application addresses all of the deficiencies of existing devices, for example; the method has the technical problems of manual beating and straightening, dial indicator detection, manual rotation for an old straightening machine, human brain calculation of a bending point, manual left-right movement for finding the bending point, manual workpiece up and down, low straightening precision, incapability of straightening heterogeneous workpieces, low speed, low yield, increased cost and the like;

2. this application has been solved and has need artifical beat alignment, percentage table to detect, old-fashioned alignment machine manual rotation, people's brain calculation bending point, artifical removal about look for the bending point, artifical about work piece, alignment precision low, the heterosexual work piece can not the alignment, speed is low output all problems realization mechanical automation more than the low incremental cost with the equal, shorten the cost of labor, improve work efficiency, need not artifical on duty, the full-automatic alignment of unloading in full-automatic.

In conclusion, the multifunctional full-automatic straightener equipment body, the base oil tank and the electromagnetic valve hydraulic pump station are integrated, the straightener equipment body is controlled to operate by a computer or a PLC (programmable logic controller) program, the hydraulic pump station is connected with the hydraulic oil cylinder through a high-pressure oil pipe, the hydraulic pump station is controlled to be pressed on the hydraulic oil cylinder by the aid of the electric appliance, the computer and a button, so that the up-and-down stroke of the hydraulic oil cylinder is controlled, the encoder and the limiter control the up-and-down stroke precision and stop of the oil cylinder at the rear part of the straightener, the straightener body is provided with a movable workbench or a linear guide rail support, one or more detection devices and universal support blocks are arranged on the workbench, the display screen displays precision pressure at one end of the straightener, the precision is adjustable, the hydraulic oil meter and the sensor are arranged right in front of the straightener equipment, a manipulator or automatic feeding and discharging are flexible, simple and understandable in operation.

Drawings

Fig. 1 is a side view of a fully automatic straightening machine according to the present invention;

fig. 2 is a front view of the full-automatic straightening machine provided by the present invention.

In the figure: the automatic detection device comprises a machine body device 1, a movable workbench 2, a pump station 3, a detection device 4, an electromagnetic valve 5, a hydraulic cylinder 6, a control screen 7, a button 8, a first rotating device 9, a second rotating device 10, a pressure head 11, a first supporting tool 12, a second supporting tool 13, a first lifting supporting tool 14, a second lifting supporting tool 15, a third lifting supporting tool 16, a first cylinder 17, a movable servo motor 18, a linear sliding rail 19, a ball screw 20, a second cylinder 21, a third cylinder 22, a workpiece 23, a fourth cylinder 24, a rotary servo motor 25, a fifth cylinder 26, a sixth cylinder 27, a power distribution box PLC28 and an oil pipeline 29.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-2, a full-automatic straightener, including organism equipment 1, be equipped with hydraulic pressure mechanism in the organism equipment 1, be equipped with pneumatic cylinder 6 on the hydraulic pressure mechanism, pneumatic cylinder 6 installs the top in the organism equipment 1, and the piston rod end of pneumatic cylinder 6 is fixed with pressure head 11, through the fine control pneumatic cylinder 6 function of hydraulic pressure mechanism ability to conveniently control pressure head 11 and extrude work piece 23, be convenient for carry out the alignment operation.

The utility model discloses in, hydraulic pressure mechanism is connected with solenoid valve 5 including installing pump station 3 in organism equipment 1 on pump station 3, is connected with two oil pipe ways 29 on the solenoid valve 5, and two oil pipe ways 29 all are connected with

pneumatic cylinder

6, and 5 functions of control solenoid valve that the staff can be fine to make oil pipe way 29 carry hydraulic oil, the pneumatic cylinder 6 function of being convenient for conveniently extrudees.

The utility model discloses in, install moving mechanism in the organism equipment 1, moving mechanism is last to install moving table 2, is convenient for make moving table 2 carry out reciprocating motion.

The utility model discloses in, moving mechanism is including installing the removal servo motor 18 in organism equipment 1, the output shaft end of removing servo motor 18 is fixed with ball 20, ball 20's one end is rotated and is connected on the one end lateral wall in organism equipment 1, install linear slide rail 19 on the ball 20, linear slide rail 19 slidable mounting is in organism equipment 1, linear slide rail 19's upper end is fixed at the lower extreme of moving table 2, the messenger ball 20 that removes servo motor 18 can be fine rotates, thereby be convenient for control linear slide rail 19 and moving table 2 reciprocating motion.

The utility model discloses in, install elevating system on the mobile workbench 2, install work piece 23 on the elevating system, be convenient for promote work piece 23 and go up and down, pressure head 11 is located the upper end of work piece 23, and pressure head 11 can be fine exerts pressure to work piece 23.

The utility model discloses in, elevating system is including installing fifth cylinder 26 and the sixth cylinder 27 in 2 upper end both sides of moving table, the second is installed respectively to the upper end of fifth cylinder 26 and sixth cylinder 27 and is supported frock 13 and first support frock 12, work piece 23 is installed on second support frock 13 and first support frock 12, fifth cylinder 26 and sixth cylinder 27 can be fine promote the second support frock 13 and the first frock 12 lift that supports, be convenient for make work piece 23 go up and down, work piece 23 and moving table 2 between install first lift support frock 14 from a left side right side in proper order, second lift support frock 15 and third lift support frock 16, the fine support that can be fine, guarantee holistic stability.

The utility model discloses in, elevating system's both sides are equipped with rotary mechanism, are equipped with two first rotary device 9 and second rotary device 10 on the rotary mechanism, and first rotary device 9 and second rotary device 10 are located the both ends of work piece 23, are equipped with control panel 7 on the organism equipment 1, are equipped with a plurality of buttons 8 on the control panel 7, and the staff of being convenient for controls.

The utility model discloses in, rotary mechanism is including installing first rotary device 9 and the second rotary device 10 in 23 both sides of work piece, the both sides of travelling platform 2 are fixed with first cylinder 17 and second cylinder 21 respectively, third cylinder 22 and fourth cylinder 24 are installed respectively to the piston rod end of first cylinder 17 and second cylinder 21, first rotary device 9 and second rotary device 10 are connected with fourth cylinder 24 and third cylinder 22 respectively, the one end of first rotary device 9 is connected with rotatory servo motor 25, conveniently make the work piece rotate, can be fine carry out the alignment operation to each position of work piece.

The utility model discloses in, install block terminal PLC28 on the organism equipment 1, be convenient for program to be convenient for automatic controlling, detection device is installed to upper end one side of moving table 2, is convenient for detect the degree of alignment, promotes operating mass with rated load.

The utility model discloses in, start organism equipment 1 through button 8, block terminal PLC28, pump station 3 waits to begin work, it is ejecting through fifth cylinder 26 and sixth cylinder 27 to begin through button 8, first support frock 12 and second support frock 13 rise, first rotary device 9 and second rotary device 10 are ejecting through second cylinder 21 and first cylinder 17 and move first rotary device 9 and second rotary device 10 to work piece 23 top, first rotary device 9 and second rotary device 10 are ejecting through third cylinder 22 and fourth cylinder 24 and compress tightly work piece 23, rotary servo motor 25 starts to rotate, detect through detection device 4, calculate the position through PLC28 or computer at the block terminal, control panel 7 shows the pressure point position, remove servo motor 18 and drive ball screw 20 and rotate linear slide 19 and remove movable table 2, pressure head 11 aligns second lift and support frock 15, In the middle of the third lifting support tool 16, the second lifting support tool 15 and the third lifting support tool 16 are lifted, the electromagnetic valve 5 is opened, the hydraulic cylinder 6 descends through the oil pipeline 29, the control screen 7 displays that the qualified precision reaches the standard, the hydraulic cylinder 6 returns to the initial position, the second lifting support tool 15 and the third lifting support tool 16 descend, the position is calculated through the distribution box PLC28 or a computer, the control screen 7 displays that the pressure point position is displayed, the servo motor 18 is moved to drive the ball screw 20 to rotate the linear slide rail 19 to move the movable workbench 2, the pressure head 11 is aligned to the middle of the second lifting support tool 15 and the third lifting support tool 16, the second lifting support tool 15 and the third lifting support tool 16 are lifted, the electromagnetic valve 5 pressurizes the hydraulic cylinder 6 through the oil pipeline 29 and descends, the control screen 7 displays that the qualified precision reaches the standard, the hydraulic cylinder 6 returns to the initial position, the second lifting support tool 15 and the third lifting support tool 16 descend, The third lifting support tool 16 descends, the fourth air cylinder 24 and the third air cylinder 22 return to press and release, and the first air cylinder 17 and the second air cylinder 21 return to return.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A full-automatic straightener, includes organism equipment (1), its characterized in that: the hydraulic mechanism is arranged in the machine body equipment (1), a hydraulic cylinder (6) is arranged on the hydraulic mechanism, the top of the hydraulic cylinder (6) is installed at the top of the machine body equipment (1), a pressure head (11) is fixed at the tail end of a piston rod of the hydraulic cylinder (6), a moving mechanism is installed in the machine body equipment (1), a moving workbench (2) is installed on the moving mechanism, a lifting mechanism is installed on the moving workbench (2), a workpiece (23) is installed on the lifting mechanism, the pressure head (11) is located at the upper end of the workpiece (23), rotating mechanisms are arranged on two sides of the lifting mechanism, two first rotating devices (9) and two second rotating devices (10) are arranged on the rotating mechanisms, the first rotating devices (9) and the second rotating devices (10) are located at two ends of the workpiece (23), and a control screen (7) is arranged on the machine body equipment (1), and a plurality of buttons (8) are arranged on the control screen (7).

2. A fully automatic straightening machine according to claim 1, characterized in that: the hydraulic mechanism comprises a pump station (3) installed in the machine body equipment (1), the pump station (3) is connected with an electromagnetic valve (5), the electromagnetic valve (5) is connected with two oil pipelines (29), and the two oil pipelines (29) are connected with a hydraulic cylinder (6).

3. A fully automatic straightening machine according to claim 1, characterized in that: the moving mechanism comprises a moving servo motor (18) installed in the machine body equipment (1), a ball screw (20) is fixed at the tail end of an output shaft of the moving servo motor (18), one end of the ball screw (20) is rotatably connected to one end side wall in the machine body equipment (1), a linear sliding rail (19) is installed on the ball screw (20), the linear sliding rail (19) is slidably installed in the machine body equipment (1), and the upper end of the linear sliding rail (19) is fixed at the lower end of the moving workbench (2).

4. A fully automatic straightening machine according to claim 1, characterized in that: elevating system is including installing fifth cylinder (26) and sixth cylinder (27) in shift table (2) upper end both sides, the upper end of fifth cylinder (26) and sixth cylinder (27) is installed the second respectively and is supported frock (13) and first support frock (12), work piece (23) are installed on second support frock (13) and first support frock (12), install first lift support frock (14), second lift support frock (15) and third lift support frock (16) from a left side right side between work piece (23) and shift table (2) in proper order.

5. A fully automatic straightening machine according to claim 1, characterized in that: the rotary mechanism comprises a first rotary device (9) and a second rotary device (10) which are arranged on two sides of a workpiece (23), wherein a first air cylinder (17) and a second air cylinder (21) are respectively fixed on two sides of the movable workbench (2), a third air cylinder (22) and a fourth air cylinder (24) are respectively arranged at the tail ends of piston rods of the first air cylinder (17) and the second air cylinder (21), the first rotary device (9) and the second rotary device (10) are respectively connected with the fourth air cylinder (24) and the third air cylinder (22), and one end of the first rotary device (9) is connected with a rotary servo motor (25).

6. A fully automatic straightening machine according to claim 1, characterized in that: install block terminal PLC (28) on organism equipment (1), detection device is installed to the upper end one side of travelling table (2).