CN214638763U - Novel online plasma cleaning device - Google Patents
Novel online plasma cleaning device Download PDFInfo
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- CN214638763U CN214638763U CN202120271421.3U CN202120271421U CN214638763U CN 214638763 U CN214638763 U CN 214638763U CN 202120271421 U CN202120271421 U CN 202120271421U CN 214638763 U CN214638763 U CN 214638763U
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Abstract
The utility model relates to a novel online plasma is clean device, include frame, conveying mechanism, two sets of plasma spray guns, two spray gun moving mechanism, sweep yard mechanism, temperature detection mechanism and cooling mechanism. The two groups of plasma spray guns are respectively arranged above and below the conveying mechanism; the spray gun moving mechanism comprises a horizontal linear motion module and a vertical lifting driving assembly; the code scanning mechanism comprises a plurality of code scanning cameras and a supporting and fixing frame; the temperature detection mechanism is used for detecting the temperatures of the plasma spray gun, the surface of a product and the plasma cleaning area; and the cooling mechanism is arranged close to each plasma spray gun and is used for cooling the plasma spray gun, the surface of the product and the plasma cleaning area. The utility model has the advantages that: the continuous online cleaning device has the advantages of being simple in structure, convenient to install, and applicable to continuous online conveying and cleaning of products of different specifications, greatly improving cleaning effect and working efficiency of the products, and reducing cost.
Description
Technical Field
The utility model relates to a plasma cleaning equipment technical field, concretely relates to novel online plasma is clean device for the online cleaning of product.
Background
The plasma treatment is mainly used for the technical applications of plasma surface activation, surface roughening, surface modification, surface etching and the like on the surface and in holes of the circuit board so as to achieve the purposes of removing glue residues of the circuit board and enhancing the surface bonding force.
The conveying device adopted by the plasma cleaning equipment in the prior art generally comprises a plurality of conveying shafts and a driving assembly for driving the conveying shafts to move, wherein a plurality of conveying wheels are arranged on the conveying shafts; in addition, the existing plasma cleaning equipment has the defect of relatively single function. Therefore, a new solution should be provided to solve the above problems.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the above-mentioned prior art, the utility model provides an online plasma cleaning device has realized the online cleanness in succession of product, and is rational in infrastructure simultaneously, simple to operate, and functional strong, excellent in use effect.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a novel online plasma cleaning device for online cleaning of products, comprises
The device comprises a rack, a movable roller and supporting legs are mounted at the bottom of the rack, and an outer protective cover is arranged outside the rack;
the conveying mechanism is horizontally and longitudinally arranged on the rack so as to move a product from a product inlet end to a product outlet end, and comprises a screw rod type translation assembly and a belt conveying assembly arranged on the screw rod type translation assembly;
the two groups of plasma spray guns are respectively arranged above and below the conveying mechanism, each group of plasma spray guns comprises two plasma spray guns, and the two plasma spray guns in each group are arranged at equal intervals along the width direction of the conveying mechanism;
the two spray gun moving mechanisms are respectively connected with the two groups of plasma spray guns in a one-to-one correspondence manner and are used for driving the plasma spray guns to horizontally move along the width direction of the conveying mechanism and adjusting the distance between the plasma spray guns and the product; the spray gun moving mechanism comprises a horizontal linear motion module and a vertical lifting driving assembly;
the code scanning mechanism is arranged at the product inlet end of the conveying mechanism, is used for scanning the two-dimensional codes on the products, and comprises a plurality of code scanning cameras and a supporting and fixing frame for mounting the code scanning cameras;
the temperature detection mechanism is arranged close to each plasma spray gun and used for detecting the temperature of the plasma spray gun, the surface of a product and the temperature in a plasma cleaning area;
and the cooling mechanism is close to each plasma spray gun and is used for cooling the plasma spray gun, the surface of the product and the plasma cleaning area.
The further technical scheme is as follows:
lead screw formula translation subassembly includes two lead screws, first fixing base, second fixing base and sets up the sliding seat between first fixing base and second fixing base, two the lead screw passes first fixing base, sliding seat and second fixing base respectively, and servo motor's motor shaft and the one end rigid connection of one of them lead screw for the sliding seat that the drive set up on the lead screw removes suitable position, is equipped with belt conveyor assembly in the corresponding position of first fixing base and sliding seat, is used for removing the product to the exit end by the entrance point.
Two plasma spray guns of every group pass through the mount pad installation to be fixed on the slider of linear motion module, the side table wall and the lift drive assembly fixed connection of mount pad.
The further technical scheme is as follows:
sweep a yard camera and be three, its detachable installs on supporting the mount.
The temperature detection mechanism is an infrared temperature detector and is fixedly arranged on a mounting seat of the plasma spray gun.
The cooling mechanism is a blowing assembly which is connected with an air source through an air inlet pipe, and the air inlet pipe is provided with a pressure regulating valve.
The blowing assembly comprises a blowing pipe communicated with the air inlet pipe, and the end part of the blowing pipe can be connected with a plurality of blowing heads.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses an online plasma cleaning device, simple structure, simple to operate, and applicable in the continuous on-line transport and the cleanness of the product of different specifications, improved the clean effect and the work efficiency of product greatly, the cost is reduced.
2. The utility model discloses an online plasma cleaning device, owing to be equipped with temperature detection mechanism, it can detect the temperature in product surface and the plasma clean area to carry out real-time transmission for control center with the data that detect, control center reacts through the corresponding mechanism of application program control, can avoid damaging product and spray gun because the high temperature on the one hand, and the other side is convenient also can avoid taking place incident such as conflagration, can effectual resources are saved, the security of improvement production.
3. The utility model discloses an online plasma cleaning device, owing to be equipped with cooling mechanism, gas blows off via the gas blow head, can cool off the product surface, plasma spray gun and plasma clean area, can avoid on the one hand in the clean process of product, because the product is damaged to the high temperature, on the other hand just can also reduce the fault rate of plasma spray gun, prolongs its life; meanwhile, safety accidents such as fire disasters can be avoided, and the production safety is improved.
4. The utility model discloses an online plasma cleaning device, owing to be equipped with and sweep a yard mechanism, it can scan the two-dimensional code on the product to data transfer to control center that will scan, corresponding control procedure is transferred to different data that control center obtained according to the product of different specification models, and control spray gun work carries out cleaning to the product, and degree of automation is high, is favorable to improving work efficiency, guarantees product quality.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 in another direction;
FIG. 3 is a schematic structural view of the present invention with the outer cover removed in FIG. 1;
fig. 4 is a schematic structural view of the conveying mechanism.
Fig. 5 is a schematic structural view of the plasma torch and its moving mechanism.
In the figure: 1. the device comprises a rack, 1-1 parts of movable rollers, 1-2 parts of supporting legs, 1-3 parts of outer shields, 2 parts of conveying mechanisms, 2-1 parts of screw rod type translation assemblies, 2-11 parts of screw rods, 2-12 parts of first fixed seats, 2-13 parts of second fixed seats, 2-14 parts of movable seats, 2-15 parts of belt conveying assemblies, 2-16 parts of servo motors, 3 parts of plasma spray guns, 4 parts of spray gun moving mechanisms, 4-1 parts of linear motion modules, 4-2 parts of lifting driving assemblies, 4-3 parts of mounting seats, 4-4 parts of sliding blocks, 5 parts of code scanning mechanisms, 5-1 parts of code scanning cameras, 5-2 parts of supporting and fixing frames, 6 parts of temperature detecting mechanisms, 7 parts of cooling mechanisms, 7-1 parts of air sources, 7-2 parts of pressure regulating valves, 7-3 parts of conveying mechanisms, 5-1 parts of code scanning cameras, 5-2 parts of code scanning cameras, and a control system for controlling the temperature of the cooling mechanisms, 7-4 parts of an air blowing pipe and an air blowing head.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
The technical solution of the present invention will be further described in detail with reference to the accompanying drawings.
As shown in fig. 1-5, a novel online plasma cleaning device is used for online cleaning of products, and comprises a rack, wherein a movable roller 1-1 and a supporting leg 1-2 are installed at the bottom of the rack, and an outer shield 1-3 is arranged outside the rack 1; the conveying mechanism is horizontally and longitudinally arranged on the frame 1 to move products from an inlet end to an outlet end, the conveying mechanism comprises a screw rod type translation assembly 2-1 and belt conveying assemblies 2-15 arranged on the screw rod type translation assembly 2-1, in the embodiment, the screw rod type translation assembly 2-1 comprises two screw rods 2-11, a first fixed seat 2-12, a second fixed seat 2-13 and a movable seat 2-14 arranged between the first fixed seat 2-12 and the second fixed seat 2-13, the two screw rods 2-11 respectively pass through the first fixed seat 2-12, the movable seat 2-14 and the second fixed seat 2-13, a motor shaft of a servo motor 2-16 is rigidly connected with one end of one screw rod and is used for driving the movable seat 2-14 arranged on the screw rod to move to a proper position, the belt conveying components 2-15 are arranged at corresponding positions of the first fixed seats 2-12 and the movable seats 2-14, in the embodiment, the belt conveying components 2-15 mainly comprise belt pulleys and belts sleeved on the belt pulleys, and the belt conveying components are arranged along the length directions of the first fixed seats 2-12 and the movable seats 2-14 and used for moving products from an inlet end to an outlet end; two groups of plasma spray guns 3 are respectively arranged above and below the conveying mechanism 2, each group of plasma spray guns 3 comprises two plasma spray guns, and the two plasma spray guns in each group are arranged at equal intervals along the width direction of the conveying mechanism 2; the two spray gun moving mechanisms 4 are respectively connected with the two groups of plasma spray guns 3 in a one-to-one correspondence manner and are used for driving the plasma spray guns to horizontally move along the width direction of the conveying mechanism and adjusting the distance between the plasma spray guns and products; the spray gun moving mechanism 4 comprises a horizontal linear motion module 4-1 and a vertical lifting driving assembly 4-2, two plasma spray guns in each group are fixedly installed on a sliding block 4-4 of the linear motion module 4-1 through an installation seat 4-3, the side surface wall of the installation seat 4-3 is fixedly connected with the lifting driving assembly 4-2, in the embodiment, the lifting driving assembly 4-2 mainly serves as a driving cylinder, the linear motion module 4-1 drives the plasma spray guns to horizontally move along the width direction of the conveying mechanism, and the lifting driving assembly 4-2 adjusts the distance between the plasma spray guns and products;
the code scanning mechanism 5 is arranged at a product inlet end of the conveying mechanism, is used for scanning two-dimensional codes on products, and comprises a plurality of code scanning cameras 5-1 and a supporting and fixing frame 5-2 for mounting the code scanning cameras;
temperature-detecting mechanism 6, temperature-detecting mechanism 6 includes four infrared temperature detector in this embodiment, install near every plasma spray gun 3 respectively, be used for detecting plasma spray gun, the temperature in product surface and the plasma clean area, and carry out real-time transmission for control center with the data that detect, when the temperature exceedes the settlement temperature, control center can make the reaction (including not restricting to the warning, adjust the cooling gas air input of cooling mechanism etc.) through the corresponding mechanism of application program control, can avoid damaging product and spray gun because the high temperature on the one hand, on the other hand just can also avoid taking place incident such as conflagration, can effectual resources are saved, improve the security of production. In addition, because infrared temperature detector is current component, can directly use, its specific structure also is not the utility model discloses claim the scope of patent protection, consequently do not describe its specific structure in this embodiment again.
And the cooling mechanism 7 is arranged close to each plasma spray gun 3 and used for cooling the plasma spray guns, the surfaces of the products and the plasma cleaning areas. In this embodiment, the cooling mechanism 7 is a blowing assembly, which is fixedly mounted on the mounting seat 4-3 of the plasma spray gun 3 and connected with the air source 7-1 through an air inlet pipe, and the air inlet pipe is provided with a pressure regulating valve 7-2 for adjusting air inflow to ensure a cooling effect. In the embodiment, the air source 7-1 and the pressure regulating valve 7-2 are both arranged inside the rack, a plurality of air sources can be arranged as required, and each air source 7-1 is provided with one pressure regulating valve 7-2.
Preferably, as the second embodiment of the present invention, this embodiment is further limited to the first embodiment, the number of the code scanning cameras 5-1 is three, the three code scanning cameras are detachably installed on the supporting and fixing frame 5-2, the three code scanning cameras 5-1 are arranged on the beam of the supporting and fixing frame 5-2 at intervals, and the position of the code scanning camera 5-1 can be adjusted as required to clearly scan the two-dimensional code on the product.
Preferably, as a third embodiment of the present invention, this embodiment is further limited to the first embodiment, the blowing assembly mainly includes a blowing pipe 7-3 communicated with the air inlet pipe, the end of the blowing pipe 7-3 can be connected with a plurality of blowing heads 7-4, which can continuously work during the cleaning operation of the spray gun to cool the surface of the product, the plasma spray gun and the plasma cleaning area, so as to prevent the product from being damaged due to too high temperature during the cleaning operation of the product, and reduce the failure rate of the plasma spray gun head on the other hand, thereby prolonging the service life of the plasma spray gun; meanwhile, safety accidents such as fire disasters can be avoided, and the production safety is improved.
The utility model discloses an online plasma cleaning device's working process and theory of operation as follows:
will the utility model discloses a plasma cleaning device connects material loading line and unloading line, treat that clear product enters into conveying mechanism by the product import of material loading line from this device on, sweep yard mechanism 5 and scan the two-dimensional code on the product, and data transfer who will scan to control center, the different data that control center acquireed according to the product of different specification models, transfer corresponding control program, control is located conveying mechanism, two sets of plasma spray gun work of below, to the upper and lower surface of product, conveying mechanism carries out cleaning treatment with the product by product import removal to the rear end, spray gun moving mechanism drive plasma spray gun is along conveying mechanism's width direction horizontal migration and adjust the distance between plasma spray gun and the product. In the cleaning process, the temperature detection mechanism detects the temperature of the surface of the product and the temperature of the plasma cleaning area, and the cooling mechanism cools and cools the surface of the product, the plasma spray gun and the plasma cleaning area. After cleaning, the product leaves the device through a blanking line.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (7)
1. The utility model provides a novel online plasma cleaning device for online cleaning process of product which characterized in that: comprises that
The device comprises a rack (1), wherein a movable roller (1-1) and supporting legs (1-2) are mounted at the bottom of the rack (1), and an outer protective cover (1-3) is arranged outside the rack (1);
the conveying mechanism (2) is horizontally and longitudinally arranged on the rack (1) so as to move a product from a product inlet end to a product outlet end, and comprises a screw rod type translation assembly (2-1) and a belt conveying assembly (2-15) arranged on the screw rod type translation assembly (2-1);
the two groups of plasma spray guns (3) are respectively arranged above and below the conveying mechanism (2), each group of plasma spray guns (3) comprises two plasma spray guns, and the two plasma spray guns in each group are arranged at equal intervals along the width direction of the conveying mechanism (2);
the two spray gun moving mechanisms (4) are respectively connected with the two groups of plasma spray guns (3) in a one-to-one correspondence manner and are used for driving the plasma spray guns to horizontally move along the width direction of the conveying mechanism and adjusting the distance between the plasma spray guns and products; the spray gun moving mechanism (4) comprises a horizontal linear motion module (4-1) and a vertical lifting driving assembly (4-2);
the code scanning mechanism (5) is arranged at a product inlet end of the conveying mechanism, is used for scanning two-dimensional codes on products, and comprises a plurality of code scanning cameras (5-1) and a supporting and fixing frame (5-2) for mounting the code scanning cameras;
the temperature detection mechanism (6) is arranged close to each plasma spray gun (3) and used for detecting the temperature of the plasma spray guns, the surface of a product and the temperature in a plasma cleaning area;
and the cooling mechanism (7) is close to each plasma spray gun (3) and used for cooling the plasma spray gun, the surface of the product and the plasma cleaning area.
2. The novel on-line plasma cleaning device of claim 1, wherein: the screw rod type translation assembly (2-1) comprises two screw rods (2-11), a first fixed seat (2-12), a second fixed seat (2-13) and a movable seat (2-14) arranged between the first fixed seat (2-12) and the second fixed seat (2-13), the two screw rods (2-11) respectively pass through the first fixed seat (2-12), the movable seat (2-14) and the second fixed seat (2-13), a motor shaft of a servo motor (2-16) is rigidly connected with one end of one screw rod and used for driving the movable seat (2-14) arranged on the screw rods to move to a proper position, belt conveying assemblies (2-15) are arranged at corresponding positions of the first fixed seat (2-12) and the movable seat (2-14), for moving product from the product inlet end to the outlet end.
3. The novel on-line plasma cleaning device of claim 1, wherein: the number of the code scanning cameras (5-1) is three, and the code scanning cameras are detachably mounted on the supporting and fixing frame (5-2).
4. The novel on-line plasma cleaning device of claim 1, wherein: and the two plasma spray guns in each group are fixedly arranged on a sliding block (4-4) of the linear motion module (4-1) through mounting seats (4-3), and the side surface wall of each mounting seat (4-3) is fixedly connected with the lifting driving assembly (4-2).
5. The novel on-line plasma cleaning device of claim 1, wherein: the temperature detection mechanism (6) is an infrared temperature detector and is fixedly arranged on a mounting seat (4-3) of the plasma spray gun.
6. The novel on-line plasma cleaning device of claim 1, wherein: the cooling mechanism (7) is a blowing assembly, is fixedly arranged on a mounting seat (4-3) of the plasma spray gun and is connected with an air source (7-1) through an air inlet pipe, and the air inlet pipe is provided with a pressure regulating valve (7-2).
7. The novel on-line plasma cleaning device of claim 6, wherein: the blowing assembly comprises a blowing pipe (7-3) communicated with the air inlet pipe, and the end part of the blowing pipe (7-3) can be connected with a plurality of blowing heads (7-4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120271421.3U CN214638763U (en) | 2021-02-01 | 2021-02-01 | Novel online plasma cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120271421.3U CN214638763U (en) | 2021-02-01 | 2021-02-01 | Novel online plasma cleaning device |
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| Publication Number | Publication Date |
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| CN214638763U true CN214638763U (en) | 2021-11-09 |
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| CN202120271421.3U Active CN214638763U (en) | 2021-02-01 | 2021-02-01 | Novel online plasma cleaning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114356179A (en) * | 2021-12-22 | 2022-04-15 | 深圳泰德半导体装备有限公司 | Operation method and device for cleaning interface and storage medium |
| CN114618835A (en) * | 2022-03-23 | 2022-06-14 | 鹏硕智能装备(深圳)有限公司 | SMT atmospheric plasma cleaning machine |
-
2021
- 2021-02-01 CN CN202120271421.3U patent/CN214638763U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114356179A (en) * | 2021-12-22 | 2022-04-15 | 深圳泰德半导体装备有限公司 | Operation method and device for cleaning interface and storage medium |
| CN114356179B (en) * | 2021-12-22 | 2024-04-09 | 深圳泰德半导体装备有限公司 | Operation method, equipment and storage medium for cleaning interface |
| CN114618835A (en) * | 2022-03-23 | 2022-06-14 | 鹏硕智能装备(深圳)有限公司 | SMT atmospheric plasma cleaning machine |
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