CN214638678U

CN214638678U - Multistation ultrasonic cleaning drying device

Info

Publication number: CN214638678U
Application number: CN202022350568.XU
Authority: CN
Inventors: 何杨; 张健; 何强; 缪杰杰
Original assignee: Wujiang Hengda Machine Fittings Co ltd
Current assignee: Wujiang Hengda Machine Fittings Co ltd
Priority date: 2020-10-21
Filing date: 2020-10-21
Publication date: 2021-11-09
Anticipated expiration: 2030-10-21

Abstract

The utility model discloses a multistation ultrasonic cleaning drying device, which comprises a frame, the left end of frame is equipped with the material loading platform, the right-hand member of frame is equipped with the conversion station, be equipped with a plurality of interconnect's washing station, supersound station and wind-cutting station between material loading platform and the conversion station, the frame is put on the shelf and is equipped with first transmission structure, the conversion station sets up with the frame is perpendicular, the rear end of conversion station is connected with the belt line with the mutual parallel arrangement of frame, the right-hand member of belt line is equipped with the natural gas drier, the left end of belt line is equipped with the unloading platform, the second transmission structure has been erect to the top of unloading platform. The utility model has the advantages that: the cleaning machine has the advantages that the cleaning of dirt on the workpiece is guaranteed through multi-channel ultrasonic cleaning, the workpiece is cleaned through wind cutting, cleaning, wind cutting and drying, the workpiece is guaranteed to be clean and dry, the cleanliness of the workpiece is improved, meanwhile, automatic feeding and discharging are achieved, the automation degree of cleaning operation is improved, labor is saved, labor cost is saved, and production efficiency is improved.

Description

Multistation ultrasonic cleaning drying device

Technical Field

The utility model relates to an automatic cleaning technical field specifically is a multistation ultrasonic cleaning drying device.

Background

With the rapid development of the mechanical industry, the machining production of mechanical parts is increasing, the requirements on mechanical technology, production material rate and production quality are increasing, the requirements on the quality of relative workpieces are also increasing, and the cleaning of the workpieces becomes a major key point. In the past, manual cleaning is mostly adopted, and manual water blowing and drying are adopted, so that the cleaning is not clean and the efficiency is low; the ultrasonic cleaning is to utilize the cavitation, acceleration and direct current action of ultrasonic wave in liquid to directly and indirectly act on liquid and dirt to disperse, emulsify and peel off the dirt layer to achieve the purpose of cleaning. However, in the existing ultrasonic cleaning, only one to two ultrasonic cleaning steps are performed, then the cleaning with clear water and the wind cutting are performed, dirt and oil stains at special parts such as corners of a workpiece cannot be cleaned, the cleaning water is not treated, secondary pollution caused by repeated cleaning of different products is avoided, meanwhile, the workpiece subjected to wind cutting still has water stains and is still wet, and the workpiece containing moisture is easy to oxidize and rust, so that the storage of the workpiece is not facilitated. Meanwhile, the existing cleaning operation is mostly manual feeding and discharging, the automation degree is low, and the manual operation cost is high.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a multistation ultrasonic cleaning drying device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a multi-station ultrasonic cleaning and drying device comprises a rack, wherein a feeding table is arranged at the left end of the rack, a conversion station is arranged at the right end of the rack, a plurality of cleaning stations, ultrasonic stations and air cutting stations which are connected with one another are arranged between the feeding table and the conversion station, a first transmission structure is erected on the rack, the conversion station is perpendicular to the rack, a belt line which is parallel to the rack is connected to the rear end of the conversion station, a natural gas dryer is arranged at the right end of the belt line, a blanking table is arranged at the left end of the belt line, and a second transmission structure is erected above the blanking table;

the first transmission structure comprises a first gear rack assembly and a first transmission plate, the first transmission plate is meshed with the rack through the first gear rack assembly, the first transmission plate is provided with a first motor and a second motor which are arranged in the front and at the back, the second motor is connected with a second gear rack assembly, the lower end of the second motor is connected with a second transmission plate, and the second transmission plate is connected with a first clamping jaw;

the second transmission structure contains driving frame and third driving plate, the driving frame is located the left side top of belt line, the side of third driving plate is connected with horizontal cylinder, and it is fixed in on the driving frame, third driving plate top is equipped with the third motor, the third motor is connected with third gear rack subassembly, and its lower extreme is connected with the fourth driving plate, the fourth driving plate is connected with the second clamping jaw.

Preferably, the first gear rack assembly, the second gear rack assembly and the third gear rack assembly are composed of gears and racks, the racks of the two first gear rack assemblies are fixed on the front side and the rear side of the rack, the gears of the two first gear rack assemblies are fixed on the front side and the rear side of the first transmission plate, the gear of the second gear rack assembly is connected with the second motor, the rack of the second gear rack assembly is connected with the second transmission plate, the gear of the third gear rack assembly is connected with the third motor, and the rack of the third gear rack assembly is connected with the fourth transmission plate.

Preferably, the cleaning tanks of the cleaning station and the ultrasonic station are both connected with a regeneration water tank and a liquid storage tank which are fixed on the rear side of the rack, and the front side of the rack is provided with a plurality of ultrasonic generators.

Preferably, the working frequency of the ultrasonic generators is 600-3000W, and a control board and an electric cabinet are arranged on the right front side of the rack.

Further preferably, the front sides of the cleaning station and the ultrasonic station are provided with jacking cylinders fixed on the rack, the upper end piston rod end of each jacking cylinder is connected with a fixing frame, and the fixing frame of the ultrasonic station is connected with an ultrasonic vibration box.

Further preferably, the ultrasonic power of the ultrasonic vibration box is 1.8-2.1KW, and the working frequency of the ultrasonic vibration box is 28 KHZ.

Preferably, the converting station comprises a conveying table, the conveying table is a chain conveying line, a reversing table is arranged on the rear side of the conveying table, and a stop block is arranged between the conveying table and the reversing table.

Further preferably, the first clamping jaw and the second clamping jaw are both connected with clamping jaw air cylinders, and linear guide rails are arranged between the first clamping jaw and the second transmission plate and between the second clamping jaw and the fourth transmission plate.

Preferably, the front side and the rear side of the rack are respectively provided with a guide rail, and the two guide rails are connected with the first transmission plate in a sliding manner.

Further preferably, the air cutting station is provided with a fan, the fan is fixed on the rear side of the rack, and a plurality of sensors are arranged on two sides of the belt line.

Advantageous effects

The utility model discloses a multistation ultrasonic cleaning drying device, through multichannel supersound station, it does not have the dead angle and washs to realize the work piece, realize thorough degrease, the differentiation, peel off the filth, make the filth sanitization on the work piece, simultaneously in the front of supersound station, well and back end all are equipped with the cleaning station, can in time wash the filth of separation, and cut through the wind, wash, wind is cut and is dry, guarantee the clean of work piece, the drying, improve the cleanliness factor of work piece, automatic material loading simultaneously, the unloading, improve the degree of automation of cleaning operation, the labor-saving, the labor cost is saved, and the production efficiency is improved simultaneously.

Drawings

Fig. 1 is an isometric view of a multi-station ultrasonic cleaning and drying device disclosed in an embodiment of the present invention;

fig. 2 is a top view of the multi-station ultrasonic cleaning and drying apparatus disclosed in the embodiment of the present invention;

fig. 3 is a front view of the multi-station ultrasonic cleaning and drying apparatus disclosed in the embodiment of the present invention;

fig. 4 is a left side view of the multi-station ultrasonic cleaning and drying device disclosed in the embodiment of the present invention.

Reference numerals

1-a machine frame, 2-a loading platform, 3-a cleaning station, 4-an ultrasonic station, 5-an air cutting station, 6-a first transmission structure, 7-a conversion station, 8-a natural gas dryer, 9-a belt line, 10-a second transmission structure, 11-a discharging platform, 12-a regeneration water tank, 13-a liquid storage tank, 14-an ultrasonic generator, 15-a cleaning tank, 16-a fixing frame, 17-a jacking cylinder, 18-an ultrasonic vibration box, 19-a first gear rack component, 20-a guide rail, 21-a first transmission plate, 22-a first motor, 23-a second motor, 24-a second gear rack component, 25-a second transmission plate, 26-a first clamping jaw, 27-a conveying platform and 28-a reversing platform, 29-a fan, 30-a transmission frame, 31-a third transmission plate, 32-a horizontal cylinder, 33-a third motor, 34-a third gear rack component, 35-a fourth transmission plate, 36-a second clamping jaw and 37-a workpiece basket.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in fig. 1-4, a multi-station ultrasonic cleaning and drying device comprises a frame 1, wherein a feeding table 2 is arranged at the left end of the frame 1, a conversion station 7 is arranged at the right end of the frame 1, a plurality of cleaning stations 3, ultrasonic stations 4 and air cutting stations 5 which are connected with one another are arranged between the feeding table 2 and the conversion station 7, a first transmission structure 6 is erected on the frame 1, the conversion station 7 is arranged perpendicular to the frame 1, a belt line 9 which is arranged parallel to the frame 1 is connected to the rear end of the conversion station 7, a natural gas dryer 8 is arranged at the right end of the belt line 9, a blanking table 11 is arranged at the left end of the belt line 9, and a second transmission structure 10 is erected above the blanking table 11;

the first transmission structure 6 comprises a first gear rack assembly 19 and a first transmission plate 21, the first transmission plate 21 is meshed with the rack 1 through the first gear rack assembly 19, the first transmission plate 21 is provided with a first motor 22 and a second motor 23 which are arranged in a front-back mode, the second motor 23 is connected with a second gear rack assembly 24, the lower end of the second motor is connected with a second transmission plate 25, and the second transmission plate 25 is connected with a first clamping jaw 26;

second drive structure 10 contains driving frame 30 and third driving plate 31, driving frame 30 erects in the left side top of belt line 9, the side of third driving plate 31 is connected with horizontal cylinder 32, and it is fixed in on driving frame 30, third driving plate 31 top is equipped with third motor 33, third motor 33 is connected with third gear rack subassembly 34, and its lower extreme is connected with fourth driving plate 35, fourth driving plate 35 is connected with second clamping jaw 36.

In this embodiment, the plurality of cleaning stations 3, ultrasonic stations 4, and wind-cutting stations 5 are sequentially arranged according to the cleaning station 3, ultrasonic station 4, cleaning station 3, wind-cutting station 5, cleaning station 3, and wind-cutting station 5, a workpiece is placed in the workpiece basket 37 and placed on the loading table 2, the workpiece basket 37 is clamped by the first clamping jaw 26 of the first transmission structure 6, the second motor 23 lifts the workpiece basket 37 by the second gear rack assembly 24, and then the workpiece basket 37 is conveyed to the cleaning stations 3, ultrasonic stations 4, and wind-cutting stations 5 which are sequentially arranged, the workpiece is subjected to one-pass rinsing operation by soaking in clean water, two-pass ultrasonic degreasing and peeling operations, and then subjected to three-pass ultrasonic degreasing and peeling operations again, and then wind-cutting is performed after the two-pass rinsing operations by clean water, Cleaning and wind cutting, ensuring the cleanness and cleanness of the workpiece and good decontamination effect. After the workpiece is subjected to wind cutting, water marks or wet places still exist on the workpiece, the workpiece and the workpiece basket 37 enter the conversion station 7, the workpiece and the workpiece basket 37 are conveyed to the reversing station 28 under the driving of the conveying station 27, the workpiece basket 37 is conveyed to the belt line 9 through the robot, all corners of the workpiece are dried through the adsorption of the natural gas dryer 8, and finally the workpiece is grabbed by the second clamping jaw 36 of the second transmission structure 10 and placed on the blanking table 11, so that the cleaning and drying of the workpiece are completed.

Preferably, the first gear rack assembly 19, the second gear rack assembly 24 and the third gear rack assembly 34 are each composed of a gear and a rack, the racks of the two first gear rack assemblies 19 are fixed to the front and rear sides of the frame 1, the gears of the two first gear rack assemblies 19 are fixed to the front and rear sides of the first transmission plate 21, the gear of the second gear rack assembly 24 is connected to the second motor 23, the rack of the second gear rack assembly 24 is connected to the second transmission plate 25, the gear of the third gear rack assembly 34 is connected to the third motor 33, and the rack of the third gear rack assembly 34 is connected to the fourth transmission plate 35. The first motor 22 drives the gear and the rack of the first gear rack assembly 19 to be in meshing transmission, so that left-right transmission of the first transmission plate 21 on the rack 1 is realized, namely left-right movement of the first transmission structure 6 is realized, and transmission of the workpiece basket 37 from the cleaning station 3, the ultrasonic station 4 and the wind cutting station 5 is further realized; the second motor 23 drives the second gear rack assembly 24 to realize the up-and-down transmission of the second transmission plate 25, so that the first clamping jaw 26 can grab the workpiece basket 37 to move up and down; the third motor 33 drives the third rack and pinion assembly 34 to realize the up-and-down transmission of the fourth transmission plate 35, so that the second clamping jaw 36 can convey the cleaned and dried workpiece and the workpiece basket 37 from the belt line 9 to the blanking table 11.

In the present embodiment, the horizontal cylinder 32 realizes the left-right transmission of the third transmission plate 31 in the transmission frame 30.

Preferably, the cleaning tanks 15 of the cleaning station 3 and the ultrasonic station 4 are both connected with a regeneration water tank 12 and a liquid storage tank 13 which are fixed on the rear side of the machine frame 1, and the front side of the machine frame 1 is provided with a plurality of ultrasonic generators 14. The cleaning liquid is filtered, purified and recycled through the regeneration water tank 12, so that the resources are effectively utilized, and the cost is saved; the reservoir 13 is used for collecting the cleaning liquid, and the ultrasonic generator 14 is used for providing an output power signal for the ultrasonic vibrating box 18.

Preferably, the working frequency of the ultrasonic generators 14 is 600-3000W, and a control board and an electric cabinet are arranged on the right front side of the rack 1.

Preferably, the front sides of the cleaning station 3 and the ultrasonic station 4 are both provided with a jacking cylinder 17 fixed on the frame 1, the end of the upper end piston rod of the jacking cylinder 17 is connected with a fixing frame 16, and the fixing frame 16 of the ultrasonic station 4 is connected with an ultrasonic vibration box 18. The jacking cylinder 17 is used for adjusting the height of the ultrasonic vibration box 18, so that the ultrasonic vibration box 18 can be conveniently adjusted. In the kaihe embodiment, the cleaning station 3 and the ultrasonic station 4 are both provided with a fixing frame 16 and a jacking cylinder 17, so that the cleaning steps can be adjusted according to actual workpieces, and the positions of the cleaning station 3 and the ultrasonic station 4 and the number of the stations can be adjusted.

Preferably, the ultrasonic power of the ultrasonic vibrating box 18 is 1.8-2.1KW, and the working frequency of the ultrasonic vibrating box 18 is 28 KHZ. Wherein the ultrasonic power of the ultrasonic vibration boxes 18 of the second station and the third station is 2.1KW, and the ultrasonic power of the ultrasonic vibration boxes 18 of the fifth station, the sixth station and the seventh station is 1.8 KW.

Preferably, the converting station 7 comprises a conveying table 27, the conveying table 27 is a chain conveying line, which prevents the water marks left on the workpieces and the workpiece baskets 37 from remaining on the conveying table 27, a reversing table 28 is arranged at the rear side of the conveying table 27 and serves as a reversing platform for the workpiece baskets 37, and a stopper is arranged between the conveying table 27 and the reversing table 28 to separate two adjacent workpiece baskets 37, so as to facilitate the conveying of the workpiece baskets 37.

Preferably, the first clamping jaw 26 and the second clamping jaw 36 are both connected with a clamping jaw cylinder, linear guide rails are arranged between the first clamping jaw 26 and the second transmission plate 25, and between the second clamping jaw 36 and the fourth transmission plate 35, and the clamping jaw cylinder drives the first clamping jaw 26 and the second clamping jaw 36 to move, so that the workpiece basket 37 is grabbed.

Preferably, a guide rail 20 is arranged on each of the front side and the rear side of the frame 1, and the two guide rails 20 are slidably connected with a first transmission plate 21, so that the left-right transmission of the first transmission structure 6 on the frame 1 is realized.

Preferably, the air cutting station 5 is provided with a fan 29, the fan 29 is fixed on the rear side of the rack 1 and used for air cutting water operation of the air cutting station 5, and the two sides of the belt line 9 are provided with a plurality of sensors used for sensing the workpiece basket 37 and transmitting real-time data to the information center.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the protection scope of the present invention.

Claims

1. The utility model provides a multistation ultrasonic cleaning drying device which characterized in that: the automatic cleaning machine comprises a rack (1), wherein a feeding platform (2) is arranged at the left end of the rack (1), a conversion station (7) is arranged at the right end of the rack (1), a plurality of cleaning stations (3), ultrasonic stations (4) and wind cutting stations (5) which are connected with one another are arranged between the feeding platform (2) and the conversion station (7), a first transmission structure (6) is erected on the rack (1), the conversion station (7) is perpendicular to the rack (1), a belt line (9) which is parallel to the rack (1) is connected to the rear end of the conversion station (7), a natural gas dryer (8) is arranged at the right end of the belt line (9), a discharging platform (11) is arranged at the left end of the belt line (9), and a second transmission structure (10) is erected above the discharging platform (11);

the first transmission structure (6) comprises a first gear rack assembly (19) and a first transmission plate (21), the first transmission plate (21) is meshed with the rack (1) through the first gear rack assembly (19), the first transmission plate (21) is provided with a first motor (22) and a second motor (23) which are arranged in a front-back mode, the second motor (23) is connected with a second gear rack assembly (24), the lower end of the second motor is connected with a second transmission plate (25), and the second transmission plate (25) is connected with a first clamping jaw (26);

second drive structure (10) contain driving frame (30) and third driving plate (31), driving frame (30) erect in the left side top of belt line (9), horizontal cylinder (32) are connected to the side of third driving plate (31), and it is fixed in on driving frame (30), third driving plate (31) top is equipped with third motor (33), third motor (33) are connected with third gear rack subassembly (34), and its lower extreme is connected with fourth driving plate (35), fourth driving plate (35) are connected with second clamping jaw (36).

2. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: the rack of the first gear rack component (19), the rack of the second gear rack component (24) and the rack of the third gear rack component (34) are composed of gears and racks, the racks of the first gear rack component (19) are fixed on the front side and the rear side of the rack (1), the gears of the first gear rack component (19) are fixed on the front side and the rear side of the first transmission plate (21), the gear of the second gear rack component (24) is connected with the second motor (23), the rack of the second gear rack component (24) is connected with the second transmission plate (25), the gear of the third gear rack component (34) is connected with the third motor (33), and the rack of the third gear rack component (34) is connected with the fourth transmission plate (35).

3. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: cleaning tank (15) of washing station (3) and supersound station (4) all are connected with regeneration water tank (12) and reservoir (13) that are fixed in frame (1) rear side, the front side of frame (1) is equipped with a plurality of supersonic generator (14).

4. The multi-station ultrasonic cleaning and drying device according to claim 3, wherein: the working frequency of the ultrasonic generators (14) is 600-3000W, and a control board and an electric cabinet are arranged on the right front side of the rack (1).

5. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: wash the front side of station (3) and supersound station (4) and all be equipped with jacking cylinder (17) that are fixed in on frame (1), the upper end piston rod end of jacking cylinder (17) is connected with mount (16), mount (16) of supersound station (4) are connected with ultrasonic wave and shake box (18).

6. The multi-station ultrasonic cleaning and drying device according to claim 5, wherein: the ultrasonic power of the ultrasonic vibration box (18) is 1.8-2.1KW, and the working frequency of the ultrasonic vibration box (18) is 28 KHZ.

7. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: the conversion station (7) comprises a conveying table (27), the conveying table (27) is a chain conveying line, a reversing table (28) is arranged on the rear side of the conveying table (27), and a stop block is arranged between the conveying table (27) and the reversing table (28).

8. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: first clamping jaw (26) and second clamping jaw (36) all are connected with the clamping jaw cylinder, all be equipped with linear guide between first clamping jaw (26) and second driving plate (25), second clamping jaw (36) and fourth driving plate (35).

9. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: the front side and the rear side of the rack (1) are respectively provided with a guide rail (20), and the two guide rails (20) are respectively connected with the first transmission plate (21) in a sliding manner.

10. The multi-station ultrasonic cleaning and drying device according to claim 1, wherein: the wind cutting station (5) is provided with a fan (29), the fan (29) is fixed on the rear side of the rack (1), and a plurality of sensors are arranged on two sides of the belt line (9).