CN208407902U - Commutator cleaning equipment - Google Patents
Commutator cleaning equipment Download PDFInfo
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- CN208407902U CN208407902U CN201820650238.2U CN201820650238U CN208407902U CN 208407902 U CN208407902 U CN 208407902U CN 201820650238 U CN201820650238 U CN 201820650238U CN 208407902 U CN208407902 U CN 208407902U
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- crossbeam
- material barrel
- charging basket
- driven
- motor
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Abstract
The utility model discloses commutator cleaning equipments, it is characterized by comprising multiple function troughs, function trough is by ultrasonic cleaner, overflow potcher, hot water potcher, Water tank and hot-air seasoning slot composition, the left and right sides of function trough is equipped with loading and unloading platform, a material barrel is correspondingly provided with above each function trough, material barrel is set on charging basket frame by shaft rotation, the shaft end of shaft is installed by driven sprocket, the top of driven sprocket is equipped with drive sprocket, drive sprocket rotation is set on charging basket frame, charging basket frame activity is mounted on crossbeam, charging basket is provided with change gear up and down, crossbeam is equipped with upper mounting slot, function trough and loading and unloading platform are equipped with lower mounting slot, transmission chain band is installed on crossbeam, transmission chain band is located at the lower section of drive sprocket；Crossbeam can be controlled and is movably arranged on lift beam, and lift beam up and down can be set in machine frame.The utility model can realize efficient automatic cleaning of the commutator after completing, and mitigate labor intensity of workers, and structure is simple.
Description
Technical field
The utility model relates to commutator technical fields, and in particular to a kind of commutator cleaning equipment.
Background technique
Commutator needs to carry out surface and oil contaminant cleaning after shaping, and removes the mechanical admixtures such as dependent glitches, makes commutator
Product has good insulating performance.In the prior art, the cleaning of commutator generally carries out in turbine type cleaning machine, then exists again
Spin-drying is carried out in dryer, the disadvantage is that scavenging period is long, low efficiency, and worker is (built-in a certain number of in material barrel
Commutator product) carrying, labor intensity is very big in switching process.
Summary of the invention
In view of the deficiency of background technique, the purpose of the utility model is to provide a kind of achievable commutators to complete
Efficient automatic cleaning afterwards mitigates labor intensity of workers, and the simple commutator cleaning equipment of structure.
The utility model adopts the following technical scheme that complete:
Commutator cleaning equipment, it is characterised in that: multiple function troughs including machine frame and in machine frame, function trough by from
The left-to-right ultrasonic cleaner being placed equidistant with, overflow potcher, hot water potcher, Water tank and hot-air seasoning slot composition, most
The left side of left side function trough is equipped with the feeding platform of movable disengaging, and the right side of rightmost function trough is equipped with the blanking of movable disengaging
Platform is correspondingly provided with a material barrel above each function trough, and material barrel is set on charging basket frame by shaft rotation, the axis of shaft
End installation driven sprocket, the top of driven sprocket are equipped with drive sprocket, and drive sprocket is set to charging basket by drive sprocket axle rotation
On frame, charging basket frame activity is mounted on crossbeam, and charging basket is provided with change gear up and down, and crossbeam is equipped with upper mounting corresponding with upper change gear
Slot, function trough and loading and unloading platform are equipped with lower mounting slot corresponding with lower change gear, and the transmission chain of closed cycle is equipped on crossbeam
Band, transmission chain band are driven by driving motor, and transmission chain band is located at the lower section of drive sprocket, when charging basket frame is articulated on crossbeam
When, formation engaged transmission relation close to each other between drive sprocket and transmission chain band；Crossbeam can be controlled and is movably arranged on lift beam,
Crossbeam left and right activity is driven by crossbeam motor, lift beam can it is up and down be set to machine frame in, lift beam it is up and down
It is driven by lifting motor.
Ultrasonic cleaner is equipped with three, and overflow potcher is equipped with two, and hot water potcher is equipped with two, and Water tank is equipped with
One, hot-air seasoning slot is equipped with three, and material barrel is equipped with 12.
The commutator cleaning equipment of above-mentioned technical proposal, structure are simple, it can be achieved that commutator is efficient after completing
Automatic cleaning, specific work process is: firstly, No. 1 material barrel and charging basket frame equipped with commutator product are placed on feeding platform,
No. 1 charging basket frame is articulated in the lower mounting slot of feeding platform by lower change gear, and then crossbeam declines certain altitude, crossbeam with lift beam
Upper mounting slot tangle upper change gear from bottom direction, then crossbeam returns to a high position, while by No. 1 material barrel and material on feeding platform
Gantry is taken away, and moving to right a station with rear cross beam reaches No. 1 material barrel above Far Left function trough, in No. 1 material barrel
After reaching above Far Left function trough, crossbeam, which moves down, is put into No. 1 material barrel in Far Left function trough, due to No. 1 charging basket at this time
Frame is still articulated on crossbeam, so being engaged transmission relation between drive sprocket and transmission chain band, in the transmission of transmission chain band
Under effect, drive sprocket will drive driven sprocket and then material barrel driven to be rotated, then the commutator in No. 1 material barrel
Product will do it continuous rolling cleaning in Far Left function trough；Rolling cleaning after a period of time, crossbeam continues to move down
A distance makes transmission chain band leave the contact with drive sprocket, and the lower mounting slot of Far Left function trough can tangle lower extension at this time
Wheel, while the upper change gear on No. 1 charging basket frame can be detached from the upper mounting slot of crossbeam, after mounting slot in the disengaging of upper change gear, crossbeam is left
A station is moved, No. 2 material barrels and charging basket frame are picked up from feeding platform, returns to a high position with rear cross beam, by No. 1 and No. 2 material barrels
And after charging basket frame is lifted simultaneously and a station is moved to right, then No. 2 material barrels reach Far Left function trough top, No. 1 function trough
It reaches above second left function trough, after moving to right in place, crossbeam, which moves down, is put into No. 1, No. 2 material barrels in corresponding function slot
Carry out continuous rolling cleaning；It recycles according to this, final No. 1 material barrel is being sent after the processing of all function troughs from blanking bench
Out.In above-mentioned entire action process, although commutator product in each material barrel by all roads ultrasonic cleaning,
Overflow rinsing, hot water rinsing, draining and hot-air seasoning process, but processing of the holding time actually only in a function trough
Time, and commutator cleaning equipment shares 11 function troughs rationally and configures simultaneously, so can realize efficiently automatic cleaning,
Efficiency is greatly improved, while labor intensity of workers is small.In addition, the commutator product in material barrel is in cleaning, draining, drying course
In always be in continuous rolling state, the not only more conducively removal of the mechanical admixtures such as commutator burr, and realize quickly drip
Water and drying, improve efficiency.
Preferably, four, left side material barrel is one group, intermediate five material barrels are one group, and three, the right material barrel is one
Group, the transmission chain band be also provided with three groups it is corresponding with three groups of material barrels respectively, every group of transmission chain band by driven separately motor into
Row driving, driving motor are installed on the crossbeam.By above-mentioned design, material barrel can be made to have when cleaning in different function slot
Different rolling speeds, such as when material barrel is in ultrasonic cleaner, overflow potcher, will there is higher rolling speed, so that commutation
The mechanical admixtures such as the burr of device product are quickly removed, and can have most slow rolling when material barrel is in hot water potcher, Water tank
Dynamic speed, and rolling speed slightly improves in hot-air seasoning slot, to realize the rational allocation for handling the time in each function trough,
Utmostly to improve cleaning efficiency.
Preferably, the material barrel has the bucket body structure of hexagon.By above-mentioned design, material barrel is in rolling process
In, can make the commutator product in material barrel between each other has fiercer mutual collision, so that commutator product is preceding two
The mechanical admixtures such as burr can be removed substantially in the cleaning process in road.
Preferably, crossbeam motor drives left and right activity of the crossbeam on lift beam, crossbeam by gear & rack structure
Motor is fixedly mounted on lift beam, and gear is installed in the output shaft end of crossbeam motor, and rack gear is installed on crossbeam, gear and tooth
Mutually transmission engagement between item；Lifting motor drives the up and down of lift beam by lifting chain structure, lifting chain
Lower end connects lift beam, and upper end connects lifting sprocket, and lifting sprocket is assemblied on transmission shaft, and transmission shaft is driven by lifting motor,
Lifting motor is fixedly mounted at the top of machine frame.
Detailed description of the invention
The utility model has following attached drawing:
Fig. 1 is the structural schematic diagram of the utility model,
Fig. 2 is the partial enlarged view of Fig. 1 left-hand component,
State diagram when Fig. 3 is charging basket frame and crossbeam disengaging mounting.
Specific embodiment
As shown, the commutator cleaning equipment of the utility model, multiple function including machine frame 15 and in machine frame 15
Can slot 1, function trough 1 by be from left to right placed equidistant with ultrasonic cleaner (ultrasonic cleaning for commutator), overflow float
Washing trough (cold water wash for commutator), hot water potcher (hot water for commutator cleans), Water tank (are used for commutator
Air blowing remove moisture) and hot-air seasoning slot (the drying drying for commutator) composition, ultrasonic cleaner be equipped with three, overflow
Potcher is equipped with two, and hot water potcher is equipped with two, and Water tank is equipped with one, and hot-air seasoning slot is equipped with three, Far Left function
The left side of energy slot 1 is equipped with the feeding platform 2 of movable disengaging, and the right side of rightmost function trough 1 is equipped with the blanking bench of movable disengaging
3, the top of each function trough 1 is correspondingly provided with a material barrel 4, and material barrel 4 is equipped with 12, and material barrel 4 has hexagon
Bucket body structure.Material barrel 4 is set on charging basket frame 5 by shaft rotation, and driven sprocket 20, driven sprocket 20 are installed in the shaft end of shaft
Top be equipped with drive sprocket 16, drive sprocket 16 is set on charging basket frame 5 by drive sprocket axle rotation, the activity extension of charging basket frame 5
It is connected to the bottom of crossbeam 13, charging basket frame 5 is equipped with upper change gear 17 and lower change gear 19, and crossbeam 13 is equipped on corresponding with upper change gear 17
Slot 18 is mounted, function trough 1 and feeding platform 2, blanking bench 3 are equipped with lower mounting slot 21 corresponding with lower change gear 19, mount slot up and down
For V-groove, the transmission chain band 7 of closed cycle is installed on crossbeam 13, three groups of left, center, right, every group of transmission chain is arranged in transmission chain band 7
Band 7 is driven by driven separately motor 6, and driving motor 6 is fixedly installed on the crossbeam 13, one group of left side transmission chain band pair
Answer four, left side material barrel, intermediate corresponding intermediate five material barrels of one group of transmission chain band, the corresponding the right of one group of the right transmission chain band
Three material barrels, since three groups of transmission chain bands are controlled by different driving motors, so can realize that the different of different material bucket roll
Speed.Transmission chain band 7 is located at the lower section of drive sprocket 16, when charging basket frame 5 is articulated on crossbeam 13, drive sprocket 16 and transmission
Formation engaged transmission relation close to each other between chain belt 7；Crossbeam 13, which can control, to be movably arranged on lift beam 14, the left and right of crossbeam 13
Activity is driven by crossbeam motor 12, and crossbeam motor 12 drives crossbeam 13 on lift beam 14 by gear & rack structure
Left and right activity, crossbeam motor 12 are fixedly mounted on lift beam 14, and gear is installed in the output shaft end of crossbeam motor 12, and rack gear exists
It is installed on crossbeam 13, mutually transmission engagement between wheel and rack；Lift beam 14 up and down can be set in machine frame 15, lift beam
14 up and down is driven by lifting motor 11, and lifting motor 11 drives the upper of lift beam 14 by lifting chain structure
Lower activity, the lower end of lifting chain 8 connect lift beam 14, and upper end connects lifting sprocket 9, and lifting sprocket 9 is assemblied in transmission shaft 10
On, transmission shaft 10 is driven by lifting motor 11, and lifting motor 11 is fixedly mounted at the top of machine frame 15.
The course of work of above-mentioned commutator cleaning equipment is: firstly, being equipped with No. 1 material barrel and charging basket frame of commutator product
It is placed on feeding platform, No. 1 charging basket frame is articulated in the lower mounting slot of feeding platform by lower change gear, and then crossbeam is under lift beam
Certain altitude drops, and the upper mounting slot of crossbeam tangles upper change gear from bottom direction, and then crossbeam returns to a high position, while will be on feeding platform
No. 1 material barrel and charging basket frame taken away, moving to right a station with rear cross beam reaches No. 1 material barrel on Far Left function trough
Side, after No. 1 material barrel reaches above Far Left function trough, crossbeam, which moves down, is put into No. 1 material barrel in Far Left function trough, by
It is still articulated on crossbeam in No. 1 charging basket frame at this time, so being engaged transmission relation between drive sprocket and transmission chain band, is passing
Under the transmission effect of dynamic chain belt, drive sprocket will drive driven sprocket and then material barrel driven to be rotated, then No. 1 material
Commutator product in bucket will do it continuous rolling cleaning in Far Left function trough；Rolling cleaning after a period of time,
Crossbeam, which continues to move down a distance, makes transmission chain band leave the contact with drive sprocket, at this time the lower mounting slot of Far Left function trough
Lower change gear can be tangled, while the upper change gear on No. 1 charging basket frame can be detached from the upper mounting slot of crossbeam, mount slot in the disengaging of upper change gear
Afterwards, crossbeam moves to left a station, and No. 2 material barrels and charging basket frame are picked up from feeding platform, returns to a high position with rear cross beam, by No. 1 and 2
After number material barrel and charging basket frame are lifted simultaneously and move to right a station, then No. 2 material barrels reach above Far Left function troughs, 1
Number function trough reaches above second left function trough, and after moving to right in place, crossbeam, which is moved down, is put into correspondence for No. 1, No. 2 material barrels
Continuous rolling cleaning is carried out in function trough；Recycle according to this, final No. 1 material barrel after the processing of all function troughs from blanking
Platform is sent, followed by No. 2, No. 3 ....
Claims (5)
1. commutator cleaning equipment, it is characterised in that: multiple function troughs including machine frame and in machine frame, function trough is by from a left side
Ultrasonic cleaner, overflow potcher, hot water potcher, Water tank and the hot-air seasoning slot composition being placed equidistant with to the right side, it is most left
The left side of side function trough is equipped with the feeding platform of movable disengaging, and the right side of rightmost function trough is equipped with the blanking of movable disengaging
Platform is correspondingly provided with a material barrel above each function trough, and material barrel is set on charging basket frame by shaft rotation, the axis of shaft
End installation driven sprocket, the top of driven sprocket are equipped with drive sprocket, and drive sprocket is set to charging basket by drive sprocket axle rotation
On frame, charging basket frame activity is mounted on crossbeam, and charging basket is provided with change gear up and down, and crossbeam is equipped with upper mounting corresponding with upper change gear
Slot, function trough and loading and unloading platform are equipped with lower mounting slot corresponding with lower change gear, and the transmission chain of closed cycle is equipped on crossbeam
Band, transmission chain band are driven by driving motor, and transmission chain band is located at the lower section of drive sprocket, when charging basket frame is articulated on crossbeam
When, formation engaged transmission relation close to each other between drive sprocket and transmission chain band；Crossbeam can be controlled and is movably arranged on lift beam,
Crossbeam left and right activity is driven by crossbeam motor, lift beam can it is up and down be set to machine frame in, lift beam it is up and down
It is driven by lifting motor.
2. commutator cleaning equipment as described in claim 1, it is characterised in that: ultrasonic cleaner is equipped with three, overflow drift
Washing trough is equipped with two, and hot water potcher is equipped with two, and Water tank is equipped with one, and hot-air seasoning slot is equipped with three, and material barrel is equipped with
12.
3. commutator cleaning equipment as claimed in claim 2, it is characterised in that: four, left side material barrel is one group, centre five
A material barrel be one group, three, the right material barrel be one group, the transmission chain band be also provided with three groups respectively with three groups of material barrel phases
Corresponding, every group of transmission chain band is driven by driven separately motor, and driving motor is installed on the crossbeam.
4. commutator cleaning equipment as described in claim 1, it is characterised in that: the material barrel has the staving knot of hexagon
Structure.
5. commutator cleaning equipment as described in claim 1, it is characterised in that: crossbeam motor is by gear & rack structure come band
Left and right activity of the dynamic crossbeam on lift beam, crossbeam motor are fixedly mounted on lift beam, output shaft of the gear in crossbeam motor
End installation, rack gear are installed on crossbeam, mutually transmission engagement between wheel and rack；Lifting motor by lifting chain structure come
The up and down of lift beam is driven, the lower end of lifting chain connects lift beam, and upper end connects lifting sprocket, and lifting sprocket is assemblied in
On transmission shaft, transmission shaft is driven by lifting motor, and lifting motor is fixedly mounted at the top of machine frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820650238.2U CN208407902U (en) | 2018-05-03 | 2018-05-03 | Commutator cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820650238.2U CN208407902U (en) | 2018-05-03 | 2018-05-03 | Commutator cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208407902U true CN208407902U (en) | 2019-01-22 |
Family
ID=65117012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820650238.2U Active CN208407902U (en) | 2018-05-03 | 2018-05-03 | Commutator cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208407902U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856129A (en) * | 2018-05-03 | 2018-11-23 | 安固集团有限公司 | Commutator cleaning equipment |
-
2018
- 2018-05-03 CN CN201820650238.2U patent/CN208407902U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856129A (en) * | 2018-05-03 | 2018-11-23 | 安固集团有限公司 | Commutator cleaning equipment |
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