CN214626742U - Winding, embedding and expanding integrated machine - Google Patents
Winding, embedding and expanding integrated machine Download PDFInfo
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- CN214626742U CN214626742U CN202023335882.7U CN202023335882U CN214626742U CN 214626742 U CN214626742 U CN 214626742U CN 202023335882 U CN202023335882 U CN 202023335882U CN 214626742 U CN214626742 U CN 214626742U
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Abstract
The utility model relates to a winding, embedding and expanding integrated machine, which comprises a three-station turntable capable of lifting up and down, wherein the three-station turntable is provided with three stations, each station is provided with a mold, and the three molds are respectively and correspondingly provided with a vertical winding machine, a coil arranging mechanism and a transposition assembly; the pre-paper-pushing mechanism is arranged below the transposition assembly; the wire embedding mechanism is arranged on one side of the paper pre-pushing mechanism and is positioned below the transposition assembly; the expansion mechanism is arranged on one side of the wire embedding mechanism; the stator removes the subassembly and locates expanding mechanism's top, feed mechanism are located expanding mechanism one side for carry out the material loading, and convey the stator to the stator and remove the subassembly below, the utility model discloses can wind coil and capping paper in advance, push away on the mould that corresponds, then transmit the stator and come, carry out three after inlaying wire mechanism and expanding mechanism mutually support and inlay two and expand the back and accomplish the coil coiling of stator via inlaying wire mechanism, whole course of working full automatization is accomplished, when promoting machining efficiency, reduces the manual work.
Description
Technical Field
The utility model belongs to the technical field of the motor assembly, concretely relates to expand all-in-one around inlaying.
Background
The motor is an electromagnetic device for realizing electric energy conversion or transmission according to an electromagnetic induction law, and at least comprises a stator and a rotor; the stator needs assemble stator inner circle with parts such as slot cover paper and coil in the production assembly, still needs to realize expansion and rule processing many times in the course of working, and the most processing mode that adopts at present all carries out solitary machine tooling, then the manual work carries processing production one by one, discovery behind the long-time production and processing, and such production mode is wasted time and energy, and work efficiency is low, and degree of automation is lower, can't satisfy the production and processing demand of enterprise.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the purpose is in order to overcome prior art not enough and provide a material loading that can accomplish coil and stator automatically to through three inlay two and expand the back, with coil assembly to the stator around inlaying expand the all-in-one.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a winding, embedding and expanding all-in-one machine, comprising:
the three-station turntable is provided with three stations, each station is provided with a mold, and the three molds are respectively and correspondingly provided with a vertical winding machine, a coil arranging mechanism and a transposition assembly;
the pre-paper pushing mechanism is arranged below the transposition assembly and used for pushing the slot cover paper into a mold carrying a coil;
the wire embedding mechanism is arranged on one side of the pre-paper pushing mechanism, is positioned below the transposition assembly and is used for embedding the coil into the stator;
the expanding mechanism is arranged on one side of the wire embedding mechanism and used for expanding the inner ring of the stator;
the stator moving assembly is arranged above the expanding mechanism and used for grabbing the stator at the feeding mechanism and then moving the stator between the expanding mechanism and the wire embedding mechanism;
and the feeding mechanism is positioned on one side of the expansion mechanism and used for feeding and conveying the stator to the lower part of the stator moving assembly.
Furthermore, the three-station turntable comprises a rotatable turntable, three bearing plates extend in the circumferential direction of the turntable, and the front ends of the bearing plates are provided with accommodating grooves; the circumference of the die is provided with a boss, the die is clamped in the accommodating groove through the boss, and the circumference of the bottom of the die is also provided with a clamping groove.
Further, the coil arranging mechanism comprises a sliding plate which is driven by a screw rod motor and can slide on a sliding rail, a positioning plate which can move up and down through a lifting cylinder is arranged on the sliding plate, and a positioning cavity is arranged on the positioning plate; the positioning plate is provided with a positioning block, and the positioning block is arranged in the clamping groove through a positioning cylinder driving clamp.
Furthermore, the transposition assembly comprises a transposition slide rail, a slidable transposition plate is arranged on the transposition slide rail, and an adaptive cavity matched with the die is arranged on the transposition plate.
Furthermore, the stator moving assembly comprises a lifting lead screw motor assembly which is driven by a lead screw motor and can move transversely, and a stator locking assembly which can move up and down is arranged on the lifting lead screw motor assembly.
Further, feed mechanism includes through the rotatable rotation axis of motor be equipped with rotatable swivel mount on the rotation axis, be equipped with a plurality of reference column on the swivel mount, the reference column is used for fixing a position the stator.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the utility model discloses the winding of scheme inlays expands all-in-one, can wind coil and capping paper in advance, push away on the mould that corresponds, then come the stator transmission, carry out three after inlaying line mechanism and expansion mechanism mutually supports and inlay two and expand the back and accomplish the coil coiling of stator, and whole course of working full automatization is accomplished, when having promoted machining efficiency, has reduced the recruitment cost, has improved the economic benefits of enterprise, has better practicality and spreading value.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is an enlarged view of portion D of FIG. 1;
fig. 5 is a schematic structural view of another view angle of the present invention;
FIG. 6 is an enlarged view of portion C of FIG. 5;
FIG. 7 is an enlarged view of section E of FIG. 5;
wherein: the device comprises a three-station turntable 1, a pre-paper-pushing mechanism 2, a wire-inserting mechanism 3, an expanding mechanism 4, a stator moving assembly 5, a feeding mechanism 6, a vertical winding machine 7, a coil arranging mechanism 8, a transposition assembly 9, a turntable 10, a bearing plate 11, a mold 12, a boss 13, a turntable lifting cylinder 15, a lead screw motor 50, a lifting lead screw motor assembly 51, a stator locking assembly 52, a motor 60, a rotating shaft 61, a rotating frame 62, a positioning column 63, a sliding rail 80, a sliding plate 81, a lifting cylinder 82, a positioning plate 83, a positioning block 84, a positioning cylinder 85, a transposition sliding rail 90, a transposition plate 91, an adapting cavity 92 and a stator 100.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1-7, an embodiment of the present invention provides a winding, embedding and expanding integrated machine, which includes a three-station turntable 1, a vertical winding machine 7, a coil arranging mechanism 8, a transposition assembly 9, a pre-paper-pushing mechanism 2, a wire-inserting mechanism 3, an expanding mechanism 4, a stator moving assembly 5 and a feeding mechanism 6; the three-station turntable 1 is provided with three stations, each station is provided with a die 12, and the three dies 12 are respectively and correspondingly provided with a vertical winding machine 7, a coil arranging mechanism 8 and a transposition assembly 9; the three-station turntable 1 comprises a rotatable turntable 10, and the turntable 1 can move up and down through a turntable lifting cylinder 15; three bearing plates 11 extend in the circumferential direction of the turntable 10, and a U-shaped accommodating groove is formed in the front end of each bearing plate 11; the circumference of the die 12 is provided with a boss 13, the die 12 is clamped in the accommodating groove via the boss 13, and the circumference of the bottom of the die 12 is also provided with a clamping groove (not shown in the figure).
When the winding, embedding and expanding integrated machine works, the winding, embedding and expanding integrated machine is divided into two parts to be synchronously carried out.
The first part is as follows: the vertical winding machine 7 positioned on one side of the three-station turntable 1 winds the coils on the corresponding dies 12, the dies 12 rotate to the positions positioned on the coil arranging mechanism 8 through the turntable 10, and when the three-station turntable rotates, the turntable 10 is driven to lift upwards for a certain distance through the lifting air cylinder 15.
The coil arranging mechanism 8 comprises a sliding plate 81 which is driven by a screw rod motor and can slide on a sliding rail 80, a positioning plate 83 which can move up and down through a lifting cylinder 82 is arranged on the sliding plate 81, and the positioning plate 83 is guided through four guide rods when moving up and down; a positioning cavity is arranged on the positioning plate 83; the positioning plate 83 is provided with a positioning block 84, and the positioning block 84 is driven by a positioning cylinder 85 to be clamped in a clamping groove in the circumferential direction of the mold 12.
When the mould carrying the coil rotates to the position above the arranging mechanism 8, the turntable lifting cylinder 15 moves downwards to drive the mould 12 to be clamped in the positioning cavity of the positioning plate 83, the positioning cylinder 85 drives the positioning block 84 to move forwards, and the positioning block 84 is arranged in the clamping groove, so that the mould 12 is clamped in the positioning cavity; then the mould carrying the coil slides out transversely through a slide rail 80, and then the mould carrying the coil is lowered to a proper distance through a lifting cylinder 82, and workers finish the coil manually; after the arrangement, the mold with the coil returns to the accommodating groove of the corresponding bearing plate 11, the bearing plate 11 jacks up the mold 12 by using the boss 13, then rotates for a certain angle again, and then sends the mold with the coil to the transposition assembly 9.
The transposition assembly 9 comprises a transposition slide rail 90, a slidable transposition plate 91 is arranged on the transposition slide rail 90, and an adaptation cavity 92 adapted to a mould is arranged on the transposition plate 91.
After the turntable sends the mold carrying the coil into the adapting cavity 92 in the transposition assembly 9, the mold moves to the right through the transposition slide rail 90 to the position of the pre-paper-pushing mechanism 2, and the mold just slides out of the U-shaped accommodating groove at the moment; the pre-paper-pushing mechanism 2 is just arranged below the transposition assembly 9 and is used for pushing the slot cover paper into a coil of the die; after the paper pushing is finished, the transposition assembly 9 drives the die with the slot-covered paper and the coil to the upper part of the wire embedding mechanism 3.
Meanwhile, the other part also works synchronously, and the working process is as follows:
the feeding mechanism 6 comprises a rotating shaft 61 which can rotate through a motor 60, a rotatable rotating frame 62 is arranged on the rotating shaft 61, two positioning columns 63 are arranged on the rotating frame 62, one of the positioning columns is transversely arranged, the other positioning column is vertically arranged and just positioned below the stator moving assembly 5, and the positioning columns 63 are used for positioning the stator 100; during work, the stator 100 is manually placed on the positioning columns 63 which are transversely arranged for positioning, then the rotating shaft 61 drives the stator 100 to rotate, so that the positioning columns 63 which are loaded with the stator are positioned below the stator moving assembly 5, and the stator moving assembly 5 picks the stator and sends the stator to the position above the mold; the stator moving assembly 5 comprises a lifting lead screw motor assembly 51 which is driven by a lead screw motor 50 to move transversely, and a stator locking assembly 52 which can move up and down is arranged on the lifting lead screw motor assembly 51.
The wire embedding mechanism 3 embeds the slot cover paper and the coil on the die into the stator 100, then the stator moving assembly 5 drives the stator to enter the expanding mechanism 4, and the inner ring of the stator is expanded for the first time to perform wire embedding for the second time.
The stator moving assembly 5 feeds the expanded stator to the upper part of the coil inserting mechanism 3 again, at the moment, another die loaded with the slot cover paper and the coil enters the lower part of the stator, then the coil inserting mechanism 3 continuously inserts the slot cover paper and the coil on the other die into the inner ring of the stator, then the stator moving assembly 5 drives the stator to enter the expanding mechanism 4 to perform second expansion on the inner ring of the stator so as to perform third coil inserting processing,
at last, the stator moving assembly 5 sends the stator 100 after the secondary expansion into the upper part of the coil inserting mechanism 3 again, at the moment, the other die carrying the slot cover paper and the coil enters the lower part of the stator, then the coil inserting mechanism 3 continuously inserts the slot cover paper and the coil on the other die into the stator inner ring, thereby completing the three-time coil inserting processing of the stator inner ring, then the stator moving assembly 5 sends the processed stator into the positioning column 63 which is vertically arranged, then the motor drives the processed stator to rotate for a certain angle, so that the processed stator becomes transversely arranged, and the working personnel can take out the stator.
The utility model discloses a around inlaying and expanding all-in-one can wind coil and capping paper in advance, push away on the mould that corresponds, then transmit the stator and come, carry out three after inlaying line mechanism and expansion mechanism mutually supports and inlay two and expand the back and accomplish the coil coiling of stator, whole course of working full automatization is accomplished, when having promoted machining efficiency, has reduced the recruitment cost, has improved the economic benefits of enterprise, has better practicality and spreading value.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (6)
1. The winding, embedding and expanding all-in-one machine is characterized by comprising:
the three-station turntable is provided with three stations, each station is provided with a mold, and the three molds are respectively and correspondingly provided with a vertical winding machine, a coil arranging mechanism and a transposition assembly;
the pre-paper pushing mechanism is arranged below the transposition assembly and used for pushing the slot cover paper into a mold carrying a coil;
the wire embedding mechanism is arranged on one side of the pre-paper pushing mechanism, is positioned below the transposition assembly and is used for embedding the coil into the stator;
the expanding mechanism is arranged on one side of the wire embedding mechanism and used for expanding the inner ring of the stator;
the stator moving assembly is arranged above the expanding mechanism and used for grabbing the stator at the feeding mechanism and then moving the stator between the expanding mechanism and the wire embedding mechanism;
and the feeding mechanism is positioned on one side of the expansion mechanism and used for feeding and conveying the stator to the lower part of the stator moving assembly.
2. The winding, embedding and expanding all-in-one machine according to claim 1, wherein: the three-station turntable comprises a rotatable turntable, three bearing plates extend in the circumferential direction of the turntable, and a containing groove is formed in the front end of each bearing plate; the circumference of the die is provided with a boss, the die is clamped in the accommodating groove through the boss, and a clamping groove is further formed in the circumference of the bottom of the die.
3. The winding, embedding and expanding all-in-one machine according to claim 2, wherein: the coil arranging mechanism comprises a sliding plate which is driven by a screw rod motor and can slide on a sliding rail, a positioning plate which can move up and down through a lifting cylinder is arranged on the sliding plate, and a positioning cavity is arranged on the positioning plate; the positioning plate is provided with a positioning block, and the positioning block is arranged in the clamping groove through a positioning cylinder driving clamp.
4. The winding, embedding and expanding all-in-one machine according to claim 1, wherein: the transposition assembly comprises a transposition slide rail, a slidable transposition plate is arranged on the transposition slide rail, and an adaptive cavity of an adaptive mold is arranged on the transposition plate.
5. The winding, embedding and expanding all-in-one machine according to claim 1, wherein: the stator moving assembly comprises a lifting lead screw motor assembly which is driven by a lead screw motor and can move transversely, and a stator locking assembly which can move up and down is arranged on the lifting lead screw motor assembly.
6. The winding, embedding and expanding all-in-one machine according to claim 1, wherein: the feeding mechanism comprises a rotating shaft which is rotatable through a motor, a rotatable rotating frame is arranged on the rotating shaft, a plurality of positioning columns are arranged on the rotating frame, and the positioning columns are used for positioning the stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023335882.7U CN214626742U (en) | 2020-12-31 | 2020-12-31 | Winding, embedding and expanding integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023335882.7U CN214626742U (en) | 2020-12-31 | 2020-12-31 | Winding, embedding and expanding integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214626742U true CN214626742U (en) | 2021-11-05 |
Family
ID=78434842
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023335882.7U Active CN214626742U (en) | 2020-12-31 | 2020-12-31 | Winding, embedding and expanding integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214626742U (en) |
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2020
- 2020-12-31 CN CN202023335882.7U patent/CN214626742U/en active Active
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