CN214620628U

CN214620628U - Hearth of light ceramic binder removal and sintering integrated furnace

Info

Publication number: CN214620628U
Application number: CN202120586335.1U
Authority: CN
Inventors: 王磊; 王峥; 方松; 徐洋; 曹成杰
Original assignee: Hefei Facerom Thermal Equipment Co ltd
Current assignee: Hefei Facerom Thermal Equipment Co ltd
Priority date: 2021-03-23
Filing date: 2021-03-23
Publication date: 2021-11-05
Anticipated expiration: 2031-03-23

Abstract

The utility model discloses a furnace of a light ceramic binder removal and sintering integrated furnace, which relates to the technical field of ceramic processing equipment and comprises a furnace body, a rotary drum and a filter box, wherein the furnace body is divided into two cavities of a binder removal cavity and a sintering cavity by an upper baffle and a lower baffle, the inner part of the furnace body is provided with two rotary drums which are positioned outside a conveyor belt, in the ceramic processing process, a motor is started, a gear is driven to rotate by a rotating shaft, the rotary drum is driven to rotate while the gear rotates, thereby realizing the rotary heating of ceramics, leading the heating of the ceramics to be more uniform, effectively improving the production quality of the ceramics, the bottom of the furnace body is provided with the filter box, a horizontal sterilizing lamp and a vertical sterilizing lamp are arranged in the filter box, wherein a plurality of vertical sterilizing lamps are arranged in a staggered form, an S-shaped flow channel is formed, the contact time of waste gas and the sterilizing lamp is effectively increased, the sterilization effect is better, the pollution of waste gas to the air is greatly reduced, and the environment is protected and the energy is saved.

Description

Hearth of light ceramic binder removal and sintering integrated furnace

Technical Field

The utility model relates to a ceramic machining equipment technical field specifically is a furnace of integrative stove of light pottery binder removal sintering.

Background

The ceramic is various products made of materials by taking natural clay and various natural minerals as main raw materials and carrying out crushing, mixing, molding and calcining.

At present, a ceramic continuous sintering furnace exists, but the structure of the existing continuous sintering furnace is complex, glue discharging and sintering processes are generally carried out in a hearth, organic matters generated during glue discharging are easily adhered to furnace bricks, the hearth is polluted, the quality of a sintered sample is damaged, meanwhile, a heating plate is often arranged on one side wall inside the continuous sintering furnace to heat ceramic, the phenomenon that the ceramic is heated unevenly in the heating process is caused, the quality problems that the ceramic cracks and the like are caused, and the product quality of the ceramic is greatly reduced. In addition, the waste gas generated in the ceramic binder removal and sintering process is not beneficial to environmental protection and human health.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the prior art, the utility model aims to provide a furnace of integrative stove of light pottery binder removal sintering carries out circulation heating to pottery for pottery is heated more evenly, has improved porcelainous production quality greatly.

In order to achieve the above object, the utility model provides a following technical scheme: the furnace body is set to be in a horizontal state, a plurality of support columns are fixed on the bottom wall of the furnace body, a conveyor belt is fixedly installed at the bottom of the furnace body, furnace doors are symmetrically arranged on the side walls of the left end and the right end of the furnace body, the lower surface of the furnace door and the upper surface of the conveyor belt are on the same straight line, two upper partition plates and two lower partition plates are symmetrically installed on the upper side wall and the lower side wall of the furnace body, the upper partition plates and the lower partition plates are respectively extruded on the outer wall of the conveyor belt, the furnace body is divided into two cavities, namely a glue discharging cavity and a sintering cavity, through the upper partition plates and the lower partition plates, the upper partition plates are fixedly installed at the end part of a first electric telescopic rod, the first electric telescopic rod is fixedly installed on the outer wall of the furnace body, the lower partition plates are fixedly installed at the end part of a second electric telescopic rod, the second electric telescopic rod is fixedly installed on the bottom wall of the furnace body, and two rotary drums are arranged in the furnace body, the two rotary drums are respectively located inside the glue discharging cavity and the sintering cavity, the conveyor belt penetrates through the rotary drums from the inside, the bottom of the furnace body is provided with the filter box, the filter box is placed on the working ground, another air guide pipe is fixedly mounted at the top of the filter box, and the two air guide pipes are respectively communicated with the glue discharging cavity and the sintering cavity.

As a further aspect of the present invention: the furnace comprises a furnace body, a furnace door, a rotary drum, a plurality of heating rods, a gear, a shaft coupling, a motor, a rotating shaft, a top plate, a rotating shaft, a plurality of heating rods, a gear and a gear, wherein the plurality of heating rods are fixedly mounted on the inner wall of the rotary drum, a tooth groove is formed in one end side wall, close to the furnace door, of the rotary drum, gears are meshed in the tooth groove, the gear is fixedly mounted at the end portion of the rotary shaft, the other end of the rotary shaft extends out of the side wall of the furnace body, the extending end of the rotary shaft is connected to the output end of the motor through the shaft coupling, and the motor is fixedly mounted on the outer wall of the furnace body through the top plate.

As a further aspect of the present invention: the inside fixed mounting of rose box has the filter, and the below of filter is provided with horizontal bactericidal lamp simultaneously, and on the right side wall of horizontal bactericidal lamp fixed mounting seed rose box, wherein the opening is left to the left end of horizontal bactericidal lamp to the below of horizontal bactericidal lamp is provided with a plurality of perpendicular bactericidal lamps, perpendicular bactericidal lamp sets up into the staggered form, and perpendicular bactericidal lamp is installed respectively on the lateral wall of rose box and horizontal bactericidal lamp, has seted up the exhaust hole on the bottom right side wall of rose box simultaneously.

As a further aspect of the present invention: the vacuum machine is fixedly arranged on the side wall of the supporting column through a bottom plate, and the vacuum machine is communicated with the sintering cavity through an exhaust pipe.

As a further aspect of the present invention: and the top wall of the furnace body is fixedly provided with two barometers which are respectively communicated with the rubber discharge cavity and the sintering cavity.

As a further aspect of the present invention: and the upper side wall and the lower side wall of the rotary drum are rotatably provided with slide blocks, and the other ends of the slide blocks are fixedly arranged on the side walls of the furnace body.

As a further aspect of the present invention: and the top of the air duct is fixedly provided with an electromagnetic valve.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses be provided with the rotary drum, the rotary drum is located the outside of conveyer belt, in ceramic processing process, open the motor, it rotates to drive the gear through the pivot, the gear drives the rotary drum when carrying out the pivoted and rotates, thereby realize the rotation heating to pottery, make porcelainous being heated more even, the effectual production quality who improves pottery, the bottom of furnace body is provided with the rose box simultaneously, be provided with horizontal bactericidal lamp and perpendicular bactericidal lamp in the rose box, wherein a plurality of perpendicular bactericidal lamps set up the crisscross form, form "S" shape flow channel, the effectual contact time who has increased waste gas and bactericidal lamp, the bactericidal effect is better, the pollution of waste gas to the air has significantly reduced, environmental protection and energy saving more.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a side view of the drum of the present invention.

Fig. 3 is a partial enlarged view of the position a of the present invention.

As shown in the figure: 1. the furnace body, 2, the support column, 3, go up the baffle, 4, lower baffle, 5, the rotary drum, 6, the chamber of gluing, 7, the sintering chamber, 8, the conveyer belt, 9, electric telescopic handle one, 10, electric telescopic handle two, 11, the rose box, 12, the air duct, 13, the solenoid valve, 14, the rotating electrical machines, 15, the slider, 16, the pivot, 17, the furnace gate, 18, the vacuum machine, 19, the exhaust tube, 20, the heating rod, 21, the tooth's socket, 22, the gear, 23, the filter, 24, horizontal sterilamp, 25, the vertical sterilizing lamp, 26, the exhaust hole, 27, the barometer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "sleeved/connected", "connected", and the like are to be understood in a broad sense, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-3, in the embodiment of the present invention, a hearth of a light ceramic binder removal and sintering integrated furnace comprises a furnace body 1, a rotary drum 5 and a filter box 11, wherein the furnace body 1 is set in a horizontal state, a plurality of support pillars 2 are fixed on the bottom wall of the furnace body 1, the furnace body 1 is fixedly mounted on a working floor through the support pillars 2, a conveyor belt 8 is fixedly mounted at the bottom of the furnace body 1, furnace doors 17 are symmetrically disposed on the side walls of the left and right ends of the furnace body 1, the lower surface of the furnace doors 17 and the upper surface of the conveyor belt 8 are on the same straight line, loading and unloading on the conveyor belt 8 are realized through the furnace doors 17, two upper partition plates 3 and two lower partition plates 4 are symmetrically mounted on the upper and lower side walls of the furnace body 1, the upper partition plates 3 and the lower partition plates 4 are respectively extruded on the outer wall of the conveyor belt 8, the furnace body 1 is divided into two chambers of a binder removal chamber 6 and a sintering chamber 7 through the upper partition plates 3 and the lower partition plates 4, wherein the upper baffle plate 3 is fixedly arranged at the end part of the first electric telescopic rod 9, the first electric telescopic rod 9 is fixedly arranged on the outer wall of the furnace body 1, the lower baffle plate 4 is fixedly arranged at the end part of the second electric telescopic rod 10, the second electric telescopic rod 10 is fixedly arranged on the bottom wall of the furnace body 1, the upper baffle plate 3 and the lower baffle plate 4 are controlled to move up and down through the first electric telescopic rod 9 and the second electric telescopic rod 10, thereby realizing the transfer of ceramics between the glue discharging cavity 6 and the sintering cavity 7, meanwhile, two rotary drums 5 are arranged inside the furnace body 1, the two rotary drums 5 are respectively positioned inside the glue discharging cavity 6 and the sintering cavity 7, a conveyor belt 8 passes through the rotary drums 5, a filter box 11 is arranged at the bottom of the furnace body 1, the filter box 11 is arranged on the working ground, another air duct 12 is fixedly arranged at the top of the filter box 11, and the two air ducts 12 are respectively communicated with the glue discharging cavity 6 and the sintering cavity 7, the waste gas generated in the ceramic processing process is guided into the filter box 11 through the gas guide pipe 12 for treatment and purification.

Wherein, fixed mounting has a plurality of heating rods 20 on the inner wall of rotary drum 5, provide suitable processing temperature for pottery through hot plate 20, tooth's socket 21 has been seted up on the one end lateral wall that rotary drum 5 is close to furnace gate 17 simultaneously, wherein tooth's socket 21 internal gearing has gear 22, gear 22 fixed mounting is at the tip of pivot 16, the other end of pivot 16 stretches out from the lateral wall of furnace body 1, and the end that stretches out of pivot 16 passes through the coupling joint on the output of motor 14, motor 14 passes through roof fixed mounting on the outer wall of furnace body 1, in the course of working, open motor 14, drive gear 22 through pivot 16 and rotate, gear 22 drives rotary drum 5 and rotates when rotating, thereby realize the rotation heating to pottery, make the pottery be heated more evenly, the effectual production quality that has improved pottery.

The inside fixed mounting of rose box 11 has filter 23, and the below of filter 23 is provided with horizontal sterilamp 24 simultaneously, and horizontal sterilamp 24 fixed mounting is on the right side wall of seed rose box 11, and wherein the opening is left to the left end of horizontal sterilamp 24 to the below of horizontal sterilamp 24 is provided with a plurality of perpendicular sterilamps 25, perpendicular sterilamp 25 sets up into the staggered form, and perpendicular sterilamp 25 is installed respectively on the lateral wall of rose box 11 and horizontal sterilamp 24, forms "S" shape flow path through a plurality of perpendicular sterilamps 25, and the effectual contact time that increases waste gas and sterilamp, the bactericidal effect is better, has seted up exhaust hole 26 on the right side wall of bottom of rose box 11 simultaneously, and the air that filters the completion is discharged from exhaust hole 26, has significantly reduced the pollution of waste gas to the air, environmental protection and energy saving more.

Preferably, a vacuum machine 18 is arranged at the bottom of the furnace body 1 corresponding to the sintering cavity 7, the vacuum machine 18 is fixedly installed on the side wall of the supporting column 2 through a bottom plate, the vacuum machine 18 is communicated with the sintering cavity 7 through an exhaust pipe 19, and a vacuum environment required by ceramic processing is created through the vacuum machine 18.

Preferably, two barometers 27 are fixedly mounted on the top wall of the furnace body 1, the two barometers 27 are respectively communicated with the binder removal cavity 6 and the sintering cavity 7, and the working air pressure is monitored through the barometers 27 to ensure the normal operation of the device.

Preferably, the upper side wall and the lower side wall of the rotating drum 5 are rotatably provided with the sliding blocks 15, the other ends of the sliding blocks 15 are fixedly arranged on the side walls of the furnace body 1, the rotating drum 5 is supported by the sliding blocks 15, and the rotating drum 5 is prevented from being dislocated in the rotating process.

Preferably, the top of the air duct 12 is fixedly provided with an electromagnetic valve 13, and the electromagnetic valve 13 is used for controlling the on-off of the air duct 12, so that the operation is more convenient.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention, and the following claims are therefore to be read in this light of the appended claims.

Claims

1. The utility model provides a furnace of integrative stove of light pottery binder removal sintering, includes furnace body (1), rotary drum (5) and rose box (11), its characterized in that: the furnace body (1) is set to be in a horizontal state, a plurality of supporting columns (2) are fixed on the bottom wall of the furnace body (1), a conveying belt (8) is fixedly installed at the bottom of the furnace body (1), furnace doors (17) are symmetrically arranged on the side walls of the left end and the right end of the furnace body (1), the lower surface of each furnace door (17) and the upper surface of each conveying belt (8) are on the same straight line, two upper partition plates (3) and two lower partition plates (4) are symmetrically installed on the upper side wall and the lower side wall of the furnace body (1), the upper partition plates (3) and the lower partition plates (4) are respectively extruded on the outer wall of the conveying belt (8), the furnace body (1) is divided into two cavities, namely a glue discharging cavity (6) and a sintering cavity (7), the upper partition plates (3) are fixedly installed at the end parts of a first electric telescopic rod (9), the first electric telescopic rod (9) is fixedly installed on the outer wall of the furnace body (1), and baffle (4) fixed mounting is in the tip of electric telescopic handle two (10) down, electric telescopic handle two (10) fixed mounting is on the diapire of furnace body (1), the inside of furnace body (1) is provided with two rotary drums (5) simultaneously, two rotary drums (5) are located the inside of arranging gluey chamber (6) and sintering chamber (7) respectively, wherein conveyer belt (8) are passed from the inside of rotary drum (5), and the bottom of furnace body (1) is provided with rose box (11), rose box (11) are placed on the work ground, the top fixed mounting of rose box (11) has another air duct (12) simultaneously, two air ducts (12) respectively with arrange gluey chamber (6) and sintering chamber (7) intercommunication together.

2. The hearth of the light ceramic binder removal and sintering integrated furnace according to claim 1, characterized in that: fixed mounting has a plurality of heating rods (20) on the inner wall of rotary drum (5), tooth's socket (21) have been seted up on rotary drum (5) is close to the one end lateral wall of furnace gate (17) simultaneously, wherein tooth's socket (21) ring-engaging has gear (22), gear (22) fixed mounting is in the tip of pivot (16), the other end of pivot (16) stretches out from the lateral wall of furnace body (1), and the end that stretches out of pivot (16) passes through the coupling joint on the output of motor (14), motor (14) pass through roof fixed mounting on the outer wall of furnace body (1).

3. The hearth of the light ceramic binder removal and sintering integrated furnace according to claim 1, characterized in that: the inside fixed mounting of rose box (11) has filter (23), and the below of filter (23) is provided with horizontal bactericidal lamp (24) simultaneously, and horizontal bactericidal lamp (24) fixed mounting is on the right side wall of rose box (11), and wherein the opening is left to the left end of horizontal bactericidal lamp (24) to the below of horizontal bactericidal lamp (24) is provided with a plurality of perpendicular bactericidal lamps (25), perpendicular bactericidal lamp (25) set up into the staggered form, and perpendicular bactericidal lamp (25) are installed respectively on the lateral wall of rose box (11) and horizontal bactericidal lamp (24), have seted up exhaust hole (26) on the bottom right side wall of rose box (11) simultaneously.

4. The hearth of the light ceramic binder removal and sintering integrated furnace according to claim 1, characterized in that: the bottom of the furnace body (1) corresponding to the sintering cavity (7) is provided with a vacuum machine (18), the vacuum machine (18) is fixedly installed on the side wall of the supporting column (2) through a bottom plate, and the vacuum machine (18) is communicated with the sintering cavity (7) through an exhaust pipe (19).

5. The hearth of the light ceramic binder removal and sintering integrated furnace according to claim 1, characterized in that: two barometers (27) are fixedly mounted on the top wall of the furnace body (1), and the two barometers (27) are respectively communicated with the binder removal cavity (6) and the sintering cavity (7).

6. The hearth of the light ceramic binder removal and sintering integrated furnace as claimed in claim 2, wherein: and the upper side wall and the lower side wall of the rotary drum (5) are rotatably provided with a sliding block (15), and the other end of the sliding block (15) is fixedly arranged on the side wall of the furnace body (1).

7. The hearth of the light ceramic binder removal and sintering integrated furnace according to claim 1, characterized in that: and the top of the air duct (12) is fixedly provided with an electromagnetic valve (13).