CN216049153U

CN216049153U - Kiln for ceramic manufacture with uniform heating

Info

Publication number: CN216049153U
Application number: CN202122595335.0U
Authority: CN
Inventors: 周立
Original assignee: Yixing Junsheng Environmental Protection Equipment Co ltd
Current assignee: Yixing Junsheng Environmental Protection Equipment Co ltd
Priority date: 2021-10-27
Filing date: 2021-10-27
Publication date: 2022-03-15
Anticipated expiration: 2031-10-27

Abstract

The utility model discloses a uniformly heated kiln for ceramic manufacture, which comprises a kiln body, wherein one end of the kiln body is hinged with a kiln door, one side of the kiln body is provided with a control panel, the bottom ends of the two sides in the kiln body are provided with a first fixing seat and a second fixing seat, the two sides in the kiln body are respectively provided with a sliding groove, the sliding grooves are respectively and movably provided with a sliding block, a supporting plate is arranged between the inner sides of the sliding blocks, and the top end of the supporting plate is provided with a supporting seat. According to the ceramic firing rack, the first motor is started, the first motor drives the inner gear to rotate, the inner gear drives the supporting seat to rotate through the meshing action between the inner gear and the outer gear, so that the firing rack is synchronously driven to rotate in the furnace body through the rotation of the supporting seat, a ceramic product on the firing rack can be in more comprehensive contact with the heating pipe, the uniform heating effect of the ceramic is realized, and the firing quality and the working efficiency of the ceramic are improved.

Description

Kiln for ceramic manufacture with uniform heating

Technical Field

The utility model relates to the technical field of ceramic manufacturing, in particular to a kiln for manufacturing ceramics with uniform heating.

Background

The ceramic is various products prepared by crushing, mixing, molding and calcining natural clay and various natural minerals serving as main raw materials, the object which is made of argil and is fired at high temperature in a special kiln is called as ceramic in the past, the ceramic is a general name of pottery and porcelain, the traditional concept of the ceramic is all artificial industrial products which take inorganic nonmetallic minerals such as clay and the like as raw materials, and the artificial industrial products comprise various products prepared by mixing, molding and calcining the clay or a mixture containing the clay;

the kiln is an important necessary device in the ceramic firing process, but the existing kiln for ceramic firing usually fixes and places ceramic products on a firing rack in the firing process, so that the ceramic surface is easily heated unevenly, and certain influence is caused on the quality of the ceramic.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a kiln for manufacturing ceramics, which is uniformly heated, so as to solve the problem of nonuniform heating in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a be heated even kiln for ceramic manufacture, includes the furnace body, the one end of furnace body articulates there is the furnace gate, control panel is installed to one side of furnace body, first fixing base and second fixing base are installed to the bottom of the inside both sides of furnace body, the inside both sides of furnace body all are provided with the spout, and the equal movable mounting in inside of spout has the slider, install the backup pad between the inboard of slider, and the top of backup pad installs the supporting seat, the frame is fired on the top of supporting seat, the curb plate is all installed to the both sides on furnace body top, and the heating pipe is all evenly installed to the inboard of curb plate.

Preferably, a purifying box is installed on one side, close to the control panel, of the top end of the furnace body, the purifying box is communicated with the furnace body through an air guide pipe, a filter screen is installed on one side, close to the air guide pipe, of the inside of the purifying box, and a first activated carbon adsorption layer and a second activated carbon adsorption layer are installed on one side, far away from the filter screen, of the inside of the purifying box.

Preferably, one side that the purifying box top is close to the filter screen is provided with clean mechanism, clean mechanism includes electric putter, and electric putter installs the top at the purifying box, the vertical internally mounted who runs through the purifying box of electric putter's output has the connecting plate, and the connecting plate is close to one side of filter screen and installs the cleaning brush.

Preferably, the inside one end of keeping away from the furnace gate of first fixing base installs the second motor, the inside one end of keeping away from the second motor of first fixing base is provided with the holding tank, and the internally mounted of holding tank has the threaded rod, the thread bush is installed in the outside of threaded rod, and the top of thread bush is connected with the bottom of backup pad.

Preferably, the top of second fixing base is provided with the guide way, and the inside of the second fixing base of guide way bottom is provided with the slide, the guide block is installed to the bottom of backup pad, and guide block and guide way swing joint, the leading wheel is installed to the bottom of guide block.

Preferably, first motor is installed to the intermediate position department of backup pad bottom, and the vertical internally mounted who runs through the backup pad of the output shaft of first motor has an inner gear, the outer gear is installed to the inboard of supporting seat, and the outer gear is connected with the inner gear meshing, the top of backup pad is provided with the constant head tank, the locating piece is evenly installed to the bottom of supporting seat, and the locating piece all with constant head tank swing joint.

Preferably, the connecting frame is installed on the top of backup pad, the bottom of firing the frame all is provided with the recess with the top of connecting frame, and evenly is provided with the ball between the inboard of recess.

Compared with the prior art, the utility model has the beneficial effects that: the kiln for manufacturing ceramics which is heated uniformly not only realizes the function of uniform heating, but also realizes the function of convenient discharging, and simultaneously realizes the function of waste gas treatment;

(1) the first motor is started, the first motor drives the inner gear to rotate, the inner gear drives the supporting seat to rotate through the meshing effect between the inner gear and the outer gear, so that the firing rack is driven to rotate inside the furnace body synchronously through the rotation of the supporting seat, ceramic products on the firing rack can be in more comprehensive contact with the heating pipe, the uniform heating effect of the ceramic is realized, the firing quality and the working efficiency of the ceramic are improved, in the rotating process of the supporting seat, the positioning and guiding function of the firing rack is facilitated through the sliding effect of the positioning block in the positioning groove, the stability of the firing rack is improved, meanwhile, the smoothness of the rotation of the firing rack is further enhanced through the matching of a plurality of groups of balls, and the firing effect is enhanced;

(2) by starting the second motor, the second motor drives the threaded rod to rotate, and then the supporting plate connected with the threaded sleeve is driven to move back and forth in the horizontal direction through the threaded connection relation, so that the firing frame can be automatically pushed out from the interior of the furnace body after the ceramic firing is finished, the safety and convenience in material taking are improved, the moving stability is improved through the sliding action in the guide block and the guide groove in the moving process of the supporting plate, meanwhile, the convenience and smoothness in moving are enhanced through the matched use of the guide wheels, and the using effect is further improved;

(3) the flue gas that produces is convenient for fire the ceramic through the effect of guide duct is discharged into the purifying box in the in-process, the flue gas is at first through the filter screen dust granule that wherein mix with carries out the filtering, secondly absorb the purification to the harmful gas who contains through the effect of first active carbon adsorption layer and second active carbon adsorption layer, thereby can improve the treatment quality to waste gas, in order to reach emission standard, avoid causing the environmental pollution problem, simultaneously through being provided with clean mechanism, through starting electric putter, electric putter output extends and drives clean brush and clear away adnexed impurity on the filter screen, and then the accessible reduces time and the cost of artifical clearance to the automatically cleaning of filter screen, can keep the filter effect of filter screen simultaneously, avoid causing the jam.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a schematic side sectional view of the first fixing base of the present invention;

FIG. 3 is a schematic view of a front cross-sectional view of the supporting base of the present invention;

FIG. 4 is a schematic diagram of the structure at A in FIG. 1 according to the present invention;

fig. 5 is a schematic front view of the present invention.

The reference numerals in the figures illustrate: 1. a furnace body; 2. a side plate; 3. heating a tube; 4. a chute; 5. a slider; 6. a first fixed seat; 7. a first motor; 8. a second fixed seat; 9. a slideway; 10. a guide wheel; 11. A guide groove; 12. a guide block; 13. a support plate; 14. a supporting seat; 15. a control panel; 16. firing the frame; 17. a purification box; 18. a first activated carbon adsorption layer; 19. a second activated carbon adsorption layer; 20. an air guide pipe; 21. accommodating grooves; 22. a threaded rod; 23. a threaded sleeve; 24. a second motor; 25. a groove; 26. A ball bearing; 27. a connecting frame; 28. positioning a groove; 29. positioning blocks; 30. an outer gear; 31. an internal gear; 32. a cleaning mechanism; 3201. a connecting plate; 3202. a cleaning brush; 3203. an electric push rod; 33. a furnace door; 34. and (4) a filter screen.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention is shown: a kiln for manufacturing ceramics which is heated uniformly comprises a kiln body 1;

a purification box 17 is installed on one side, close to the control panel 15, of the top end of the furnace body 1, the purification box 17 is communicated with the furnace body 1 through an air guide pipe 20, a filter screen 34 is installed on one side, close to the air guide pipe 20, of the interior of the purification box 17, a first activated carbon adsorption layer 18 and a second activated carbon adsorption layer 19 are installed on one side, far away from the filter screen 34, of the interior of the purification box 17, a cleaning mechanism 32 is arranged on one side, close to the filter screen 34, of the top end of the purification box 17, the cleaning mechanism 32 comprises an electric push rod 3203, the electric push rod 3203 is installed on the top end of the purification box 17, a connecting plate 3201 is installed at the output end of the electric push rod 3203 and vertically penetrates through the interior of the purification box 17, and a cleaning brush 3202 is installed on one side, close to the filter screen 34, of the connecting plate 3201;

specifically, as shown in fig. 1, when in use, the flue gas firstly passes through the filter screen 34 to filter dust particles mixed in the flue gas, and secondly absorbs and purifies harmful gas contained in the flue gas through the action of the first activated carbon adsorption layer 18 and the second activated carbon adsorption layer 19, so that the treatment quality of the waste gas can be improved, the emission standard can be met, and the problem of environmental pollution can be avoided;

one end of the furnace body 1 is hinged with a furnace door 33, one side of the furnace body 1 is provided with a control panel 15, and the bottom ends of the two sides in the furnace body 1 are provided with a first fixed seat 6 and a second fixed seat 8;

a second motor 24 is installed at one end, far away from the oven door 33, inside the first fixed seat 6, the model of the second motor 24 can be Y90S-2, the second motor 24 is connected with a mains supply through a lead, an accommodating groove 21 is formed at one end, far away from the second motor 24, inside the accommodating groove 21, a threaded rod 22 is installed inside the accommodating groove 21, a threaded sleeve 23 is installed on the outer side of the threaded rod 22, and the top end of the threaded sleeve 23 is connected with the bottom end of the supporting plate 13;

specifically, as shown in fig. 1 and 2, when the ceramic firing furnace is used, the second motor 24 is started, the second motor 24 drives the threaded rod 22 to rotate, and then the supporting plate 13 connected with the threaded sleeve 23 is driven to move back and forth in the horizontal direction through the threaded connection relationship, so that the firing rack 16 can be automatically pushed out from the interior of the furnace body 1 after the ceramic firing is finished, and the safety and the convenience in material taking are improved;

a guide groove 11 is formed in the top end of the second fixed seat 8, a slide 9 is arranged in the second fixed seat 8 at the bottom end of the guide groove 11, a guide block 12 is installed at the bottom end of the support plate 13, the guide block 12 is movably connected with the guide groove 11, and a guide wheel 10 is installed at the bottom end of the guide block 12;

specifically, as shown in fig. 1, when in use, the stability of movement is improved through the sliding action in the guide block 12 and the guide groove 11, and meanwhile, the convenience and smoothness of movement are enhanced through the matching use of the guide wheel 10, so that the use effect is further improved;

the two sides of the interior of the furnace body 1 are respectively provided with a sliding chute 4, the interior of each sliding chute 4 is movably provided with a sliding block 5, and a supporting plate 13 is arranged between the inner sides of the sliding blocks 5;

a first motor 7 is installed in the middle of the bottom end of the supporting plate 13, the type of the first motor 7 can be Y90L-2, the first motor 7 is connected with commercial power through a wire, an inner gear 31 vertically penetrates through the supporting plate 13 through an output shaft of the first motor 7, an outer gear 30 is installed on the inner side of the supporting seat 14, the outer gear 30 is meshed with the inner gear 31, a positioning groove 28 is formed in the top end of the supporting plate 13, positioning blocks 29 are evenly installed at the bottom end of the supporting seat 14, the positioning blocks 29 are movably connected with the positioning groove 28, a connecting frame 27 is installed at the top end of the supporting plate 13, grooves 25 are formed in the bottom end of the firing frame 16 and the top end of the connecting frame 27, and balls 26 are evenly arranged between the inner sides of the grooves 25;

specifically, as shown in fig. 3, when in use, the first motor 7 is started, the first motor 7 drives the inner gear 31 to rotate, the inner gear 31 drives the supporting seat 14 to rotate through the meshing action between the inner gear 31 and the outer gear 30, so that the supporting seat 14 synchronously drives the firing rack 16 to rotate inside the furnace body 1 through the rotation of the supporting seat 14, thereby enabling the ceramic product on the firing rack 16 to be in more comprehensive contact with the heating pipe 3, so as to achieve the uniform heating effect of the ceramic, improve the firing quality and the working efficiency of the ceramic, facilitate the positioning and guiding function of the firing rack 16 through the sliding action of the positioning block 29 in the positioning groove 28 during the rotation of the supporting seat 14, improve the stability of the firing rack 16, and further enhance the smoothness of the rotation of the firing rack 16 through the cooperation of the plurality of groups of balls 26, thereby enhancing the firing effect;

and the top of backup pad 13 installs supporting seat 14, and the frame 16 is fired to the top of supporting seat 14, and curb plate 2 is all installed to the both sides on furnace body 1 top, and the inboard of curb plate 2 all evenly installs heating pipe 3.

The working principle is as follows: when the ceramic firing furnace is used, firstly, ceramic to be fired is placed on the firing frame 16, the heating pipe 3 is started to be fired after the furnace door 33 is closed, the first motor 7 is started in the firing process, the supporting seat 14 is driven to rotate through the meshing action between the inner gear 31 and the outer gear 30, and then the firing frame 16 is driven to rotate in the furnace body 1, so that the ceramic product on the firing frame 16 can be in more comprehensive contact with the heating pipe 3, and the firing quality and the working efficiency of the ceramic are improved;

secondly, the flue gas generated in the firing process is discharged into the purifying box 17 through the air guide pipe 20, the flue gas firstly filters dust particles mixed with the flue gas through the filter screen 34, and secondly absorbs and purifies harmful gas contained by the flue gas through the action of the first activated carbon adsorption layer 18 and the second activated carbon adsorption layer 19, so that the treatment quality of waste gas can be improved, and the environmental pollution is avoided, and meanwhile, the cleaning brush 3202 can be driven to clean impurities attached to the filter screen 34 by starting the electric push rod 3203, so that the blockage is avoided;

finally, after firing is finished, the second motor 24 is started to drive the threaded rod 22 to rotate, and then the supporting plate 13 connected with the threaded sleeve 23 is driven to move back and forth in the horizontal direction through the threaded connection relation, so that the firing rack 16 can be automatically pushed out from the interior of the furnace body 1 after the ceramic firing is finished, and the safety and the convenience in material taking are improved.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides a be heated even kiln for ceramic manufacture, includes furnace body (1), its characterized in that: the utility model discloses a furnace body, including furnace body (1), furnace door (33), control panel (15) are installed to the one end of furnace body (1), first fixing base (6) and second fixing base (8) are installed to the bottom of the inside both sides of furnace body (1), the inside both sides of furnace body (1) all are provided with spout (4), and the equal movable mounting in inside of spout (4) has slider (5), install backup pad (13) between the inboard of slider (5), and install supporting seat (14) on the top of backup pad (13), firing frame (16) are installed on the top of supporting seat (14), curb plate (2) are all installed to the both sides on furnace body (1) top, and heating pipe (3) are all evenly installed to the inboard of curb plate (2).

2. The kiln for manufacturing ceramics uniformly heated according to claim 1, wherein: the furnace body (1) top is close to one side of control panel (15) and is installed purifying box (17), and is linked together through guide duct (20) between purifying box (17) and furnace body (1), filter screen (34) are installed to one side that purifying box (17) inside is close to guide duct (20), first active carbon adsorption layer (18) and second active carbon adsorption layer (19) are installed to one side of filter screen (34) is kept away from to purifying box (17) inside.

3. The kiln for manufacturing ceramics uniformly heated according to claim 2, wherein: one side that purifying box (17) top is close to filter screen (34) is provided with clean mechanism (32), clean mechanism (32) include electric putter (3203), and electric putter (3203) install the top at purifying box (17), the vertical internally mounted who runs through purifying box (17) of output of electric putter (3203) has connecting plate (3201), and one side that connecting plate (3201) are close to filter screen (34) installs cleaning brush (3202).

4. The kiln for manufacturing ceramics uniformly heated according to claim 1, wherein: first fixing base (6) inside one end of keeping away from furnace gate (33) installs second motor (24), the inside one end of keeping away from second motor (24) of first fixing base (6) is provided with holding tank (21), and the internally mounted of holding tank (21) has threaded rod (22), thread bush (23) are installed in the outside of threaded rod (22), and the top of thread bush (23) is connected with the bottom of backup pad (13).

5. The kiln for manufacturing ceramics uniformly heated according to claim 1, wherein: the top of second fixing base (8) is provided with guide way (11), and the inside of second fixing base (8) of guide way (11) bottom is provided with slide (9), guide block (12) are installed to the bottom of backup pad (13), and guide block (12) and guide way (11) swing joint, leading wheel (10) are installed to the bottom of guide block (12).

6. The kiln for manufacturing ceramics uniformly heated according to claim 1, wherein: the utility model discloses a motor support structure, including backup pad (13), supporting seat (14), outer gear (30), and outer gear (30) are connected with the meshing of inner gear (31), the top of backup pad (13) is provided with constant head tank (28), locating piece (29) are evenly installed to the bottom of supporting seat (14), and locating piece (29) all with constant head tank (28) swing joint, the intermediate position department of backup pad (13) bottom installs first motor (7), and the vertical internally mounted who runs through backup pad (13) of output shaft of first motor (7) has inner gear (31), outer gear (30) are installed to the inboard of supporting seat (14), and outer gear (30) are connected with inner gear (31) meshing.

7. The kiln for manufacturing ceramics uniformly heated according to claim 1, wherein: connecting frame (27) are installed on the top of backup pad (13), the bottom of firing frame (16) and the top of connecting frame (27) all are provided with recess (25), and evenly are provided with ball (26) between the inboard of recess (25).