Point-winding adhesive tape machine for winding wire harness
Technical Field
The utility model relates to a pencil processing technology field, concretely relates to pencil winding is with some adhesive tape machine that twines.
Background
The point on the market twines rubberized fabric machine equipment can send the distance of a section of rubberized fabric that will wrap up in advance before the winding, puts into the encapsulation structure by the pencil that the workman twined the main points, finishes taking out the wire rod and accomplish the point of pencil and become the operation when equipment is rotatory. The device has certain requirements on the diameter range of the wiring harness, otherwise, the mode of the encapsulation part needs to be changed to finish different types of wiring harnesses, and the phenomenon that the wrapped adhesive tapes are inclined is caused due to manual paying-off, so that the point-winding adhesive tape machine for winding the wiring harness needs to be developed to solve the problems.
SUMMERY OF THE UTILITY MODEL
To prior art not enough, the utility model provides a pencil winding is with some adhesive tape machine of twining, pass through a series of actions with ordinary adhesive tape, make the adhesive tape can be tight more real parcel on the pencil through the mode that changes around the adhesive tape, only need place the pencil that will wrap up on positioner when personnel operate, equipment will send the pencil to rubber coating structure department so both reduce the rubber coating slope problem when putting the adhesive tape by hand, can reduce manual intensity of labour again, the parcel is accomplished behind the number of turns that rubber coating structure rotation was formulated, adhesive tape on the pencil removes to cutter structure department and cuts off, the pencil is sent back the origin and is located, accomplish whole parcel process.
The utility model discloses a following technical scheme realizes:
a point-winding adhesive tape machine for winding wire harnesses comprises a bottom plate, a machine base, a machine frame, a driving mechanism, a package cutting mechanism and a feeding mechanism;
the machine base is mounted on the left side of the top of the bottom plate, the rack is arranged on the top of the machine base, the driving mechanism is mounted on the rack, the package cutting mechanism is mounted on the driving mechanism, the wire harness is moved to the package cutting mechanism through the feeding mechanism, and the wire harness returns after being subjected to point winding, package cutting and cutting;
the package cutting mechanism includes: the device comprises a rubberized fabric disc, a U-shaped frame, an adjusting ball, an adjusting plate, a roller, a spring and a cutting blade; the utility model discloses a cutting blade, including U type frame, rubber cloth dish, adjustable adjusting ball, regulating plate, spring, upper and lower both sides, the upper and lower wall symmetry of U type frame is articulated to be equipped with on the left side wall of U type frame, the rubber cloth dish is gone up the wraparound, it has adjustable to peg graft in the middle part of the left side wall of U type frame the adjusting ball, the upper and lower part symmetry of the left side wall of U type frame articulates there is the regulating plate, upper and lower both sides be equipped with on the regulating plate the spring, the other end of spring with the last lower wall of U type frame links to each other, the upper and lower wall right-hand member portion of U type frame rotates installs the cylinder, the lower wall bottom of U type frame can be dismantled the locking and have the cutting blade.
Preferably, the drive mechanism includes: the device comprises a motor, a first gear, a second gear, a gear disc and a retainer ring; install in the frame the motor, the output of motor is equipped with gear one, the right side of gear one about the part respectively the meshing have gear two, gear two with the gear disc meshing, gear one gear two rotate respectively to be installed in the frame, the gear disc passes through the retaining ring rotates to be installed in the frame, just the last breach groove of having seted up of gear disc.
Preferably, still including the guide cylinder that sets up on the parcel shutdown mechanism, the guide cylinder the adhesive tape dish with the U type frame is installed respectively on the toothed disc, simultaneously the guide cylinder is located the upper wall right side of U type frame, the adhesive tape dish is located the upper portion of toothed disc.
Preferably, the adjusting ball comprises a ball body and an adjusting rod arranged on the ball body, a screw hole is formed in the middle of the right side wall of the U-shaped frame, and the adjusting rod is inserted into an inner thread of the screw hole.
Preferably, the feeding mechanism comprises: the device comprises a moving assembly, a lifting assembly and a clamp assembly;
wherein the moving assembly comprises: the device comprises a first cylinder, a second cylinder, a first guide rail, a second guide rail, a movable plate and a U-shaped seat; the first air cylinder is installed on the base, the movable plate is arranged at the end of a driving rod of the first air cylinder, the first guide rail is arranged on the right side of the top of the bottom plate, the movable plate is installed on the first guide rail in a sliding mode, the second guide rail is arranged on the top of the movable plate, and the U-shaped base is installed on the second guide rail in a sliding mode;
the lifting assembly comprises: a third cylinder, a connecting piece and a guide post; the cylinder III is installed on the front side and the rear side of the bottom wall of the U-shaped seat, the connecting piece is arranged at the driving rod end of the cylinder III, the connecting piece is sleeved on the guide post in a sliding mode, the guide post is arranged on the front side and the rear side of the U-shaped seat, and the clamp assembly is installed on the connecting piece;
the clamp assembly includes: the cylinder IV, the fixed seat and the U-shaped clamping jaw; and the driving rod end of the cylinder IV is provided with the U-shaped clamping jaw, the U-shaped clamping jaw penetrates through the slotted hole of the fixing seat, and the fixing seat is arranged at the top of the cylinder body of the cylinder IV.
The utility model has the advantages that:
the utility model discloses under the design and the use that adopt above-mentioned structure, make the adhesive tape can be more compact wrap up on the pencil through changing the mode of winding the adhesive tape, only need the pencil that will wrap up to place on positioner when personnel operate, equipment will send the pencil to rubber coating structure department so both reduced the rubber coating tilt problem when putting the adhesive tape by hand, can reduce manual intensity of labour again, the rubber coating structure is wrapped up after the number of turns that the rotation was formulated and is accomplished, the adhesive tape on the pencil moves to cutter structure department and cuts off, the pencil is sent back to the starting point department, accomplish whole parcel process;
and the utility model has the advantages of novel structure and reasonable design, it is nimble to handle, has stronger practicality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a first structural diagram of the driving mechanism and the package cutting mechanism of the present invention;
FIG. 3 is a second structural diagram of the driving mechanism and the package cutting mechanism of the present invention;
FIG. 4 is a third structural view of the driving mechanism and the package cutting mechanism of the present invention;
FIG. 5 is a view showing a structure of a package cutting mechanism according to the present invention;
FIG. 6 is a structural diagram of the feeding mechanism of the present invention;
fig. 7 is a structural diagram of the lifting assembly and the clamp assembly of the present invention.
In the figure: 1-bottom plate, 2-machine base, 3-machine frame, 4-driving mechanism, 41-motor, 42-first gear, 43-second gear, 44-gear disc, 45-retainer ring, 5-package cutting mechanism, 51-adhesive tape disc, 52-U-shaped frame, 53-adjusting ball, 54-adjusting plate, 55-roller, 56-cutting blade, 57-guide cylinder, 6-feeding mechanism, 61-moving component, 611-first cylinder, 612-second cylinder, 613-first guide rail, 614-second guide rail, 615-moving plate, 616-U-shaped seat, 62-lifting component, 621-third cylinder, 622-connecting piece, 623-guide column, 63-clamp component, 631-fourth cylinder, 632-fixed seat, 633-U shaped jaw.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 7, an embodiment of the present invention specifically discloses a technical solution for a point-winding adhesive tape machine for winding a wire harness, including a bottom plate 1, a machine base 2, a machine frame 3, a driving mechanism 4, a package cutting mechanism 5 and a feeding mechanism 6;
the left side of the top of the bottom plate 1 is provided with a base 2, the top of the base 2 is provided with a frame 3, the frame 3 is provided with a driving mechanism 4, the driving mechanism 4 is provided with a package cutting mechanism 5, a wire harness is moved to the package cutting mechanism 5 through a feeding mechanism 6, and the wire harness returns after being subjected to point winding, package and cutting;
the package cutting mechanism 5 includes: adhesive tape disc 51, U-shaped frame 52, adjusting ball 53, adjusting plate 54, roller 55, spring and cutting blade 56; the rubberized fabric is wound on the rubberized fabric disc 51, an adjustable adjusting ball 53 is inserted in the middle of the left side wall of the U-shaped frame 52, adjusting plates 54 are symmetrically hinged to the upper portion and the lower portion of the left side wall of the U-shaped frame 52, springs are arranged on the adjusting plates 54 on the upper side and the lower side, the other ends of the springs are connected with the upper portion and the lower portion of the U-shaped frame 52, a roller 55 is rotatably mounted at the right end portion of the upper portion and the lower portion of the U-shaped frame 52, and a cutting blade 56 is detachably locked at the bottom of the lower wall of the U-shaped frame 52. When the technical scheme is used, firstly, the wire harness is clamped and fixed through the clamp assembly 63 on the feeding mechanism 6, then the wire harness is moved to the position of the package cutting mechanism 5 through the moving assembly 61, namely, the wire harness is moved to be abutted against the right side wall of the roller 55 at first, at the moment, the wire harness is continuously driven to move towards the left side through the moving assembly 61, the adhesive tape is wrapped on the wire harness in a U-shaped state under the abutting force of the elastic roller 55, at the moment, the wire harness wrapped with the U-shaped adhesive tape is driven to move to the position of the right side wall of the roller 55 through the moving assembly 61, at the moment, the driving mechanism 4 is controlled to work to drive the gear disc 44 to rotate clockwise, the number of turns of the adhesive tape pad wound on the wire harness can be controlled by controlling the number of turns of the gear disc 44 to rotate, after the point winding is finished, the lifting assembly 62 is controlled to drive the wrapped wire harness to move downwards to the position of the cutting blade 56, at the moment, the time, the wire harness is controlled to move towards the left side through the moving assembly 61, after the adhesive tape is cut off, the moving assembly 61 is continuously controlled to drive the wrapped and cut wire harness to move to the right side, the wire harness is returned, and the wrapped wire harness is manually wound at a taking point.
When the roller 55 is pressed by the movement of the wire harness to the left, the rollers 55 on the upper and lower sides will be opened continuously, and due to the elastic force of the spring, the rollers 55 on the upper and lower sides will exert an elastic abutting force, so that the adhesive tape on the adhesive tape disc 51 can be wound on the wire harness.
Referring to fig. 1 to 7, on the basis of the present embodiment, specifically, the driving mechanism 4 includes: the motor 41, the first gear 42, the second gear 43, the gear disc 44 and the retainer ring 45; the motor 41 is installed on the rack 3, the first gear 42 is arranged at the output end of the motor 41, the second gear 43 is respectively meshed with the upper portion and the lower portion of the right side of the first gear 42, the second gear 43 is meshed with the gear disc 44, the first gear 42 and the second gear 43 are respectively rotatably installed on the rack 3, the gear disc 44 is rotatably installed on the rack 3 through the retainer ring 45, and the gear disc 44 is provided with a notch groove. When the driving mechanism 4 is used specifically, the motor 41 is controlled to work, and the gear disc 44 rotates through the transmission of the first gear 42 and the second gear 43, so as to drive the wrapping and cutting mechanism 5 on the gear disc 44 to rotate.
On the basis of the present embodiment, specifically, the package cutting mechanism 5 further includes a guide cylinder 57, the adhesive tape disk 51 and the U-shaped frame 52 are respectively mounted on the gear wheel 44, meanwhile, the guide cylinder 57 is located on the right side of the upper wall of the U-shaped frame 52, and the adhesive tape disk 51 is located on the upper portion of the gear wheel 44. The guiding cylinder 57 can guide the adhesive tape on the adhesive tape disk 51.
On the basis of this embodiment, specifically, adjust ball 53 and include the spheroid and set up the regulation pole on the spheroid, and the screw has been seted up at the right side wall middle part of U type frame 52, and the screw internal thread is pegged graft and is had the regulation pole. When above-mentioned adjusting ball 53 specifically uses, the lateral position of adjusting ball 53 is adjusted to the accessible, and the open distance of adjusting plate 54 of both sides about the control, the distance between upper and lower both sides cylinder 55 promptly, convenient adaptation is wrapped up to the pencil of different thicknesses, if: when the wire harness is thick, the distance between the upper roller 55 and the lower roller 55 is long through the adjusting ball 53, so that the thick wire harness can be conveniently extruded to the left side of the rollers 55 and can pass through the gap between the upper roller 55 and the lower roller 55.
On the basis of the embodiment, specifically, the feeding mechanism 6 includes: a moving assembly 61, a lifting assembly 62 and a clamp assembly 63;
wherein, the moving assembly 61 comprises: a first cylinder 611, a second cylinder 612, a first guide rail 613, a second guide rail 614, a moving plate 615 and a U-shaped seat 616; the first air cylinder 611 is mounted on the base 2, a moving plate 615 is arranged at the driving rod end of the first air cylinder 611, the first guide rail 613 is arranged on the right side of the top of the bottom plate 1, the moving plate 615 is mounted on the first guide rail 613 in a sliding mode, a second guide rail 614 is arranged on the top of the moving plate 615, and a U-shaped base 616 is mounted on the second guide rail 614 in a sliding mode; when the moving assembly 61 is used specifically, the following steps are performed: the first control cylinder 611 acts to drive the moving plate 615 to slide to the right side wall of the roller 55 to the left on the first guide rail 613, at this time, the second control cylinder 612 acts to drive the U-shaped seat 616 to continuously slide to the left on the second guide rail 614, at this time, the wire harness clamped and fixed on the clamp assembly 63 passes through the elastic abutting force between the upper roller 55 and the lower roller 55, so that the adhesive tape is wrapped on the wire harness, and after the wrapping is completed, the wire harness is driven to slide to the right side wall of the roller 55 by the action of the second control cylinder 612 again, and at this time, the driving mechanism 4 is controlled to rotate.
The lift assembly 62 includes: cylinder three 621, connecting piece 622 and guide post 623; the cylinder III 621 is mounted on the front side and the rear side of the bottom wall of the U-shaped seat 616, a connecting piece 622 is arranged at the driving rod end of the cylinder III 621, the connecting piece 622 is slidably sleeved on the guide post 623, the guide post 623 is arranged on the front side and the rear side of the U-shaped seat 616, and the clamp assembly 63 is mounted on the connecting piece 622; when the lifting assembly 62 is used specifically, the third cylinder 621 is controlled to act to drive the wire harness on the clamp assembly 63 after the package is completed to move downwards to the position of the cutting blade 56, the second cylinder 612 is continuously controlled to act to drive the wire harness to slide towards the left side, and the first cylinder 611 is controlled to act to drive the wire harness after the package is completed to return after the adhesive tape is cut by the cutting blade 56.
The jig assembly 63 includes: a cylinder four 631, a fixed seat 632 and a U-shaped claw 633; the driving rod end of the cylinder four 631 is provided with a U-shaped clamping jaw 633, the U-shaped clamping jaw 633 penetrates through a slotted hole of a fixed seat 632, and the fixed seat 632 is arranged at the top of the cylinder body of the cylinder four 631. When above-mentioned anchor clamps subassembly 63 specifically used, the action of four 631 actions of steerable cylinder drives U type jack catch 633 and moves down, and the pencil of placing at the fixing base 632 top compresses tightly fixedly.
The utility model discloses under the design and the use that adopt above-mentioned structure, make the adhesive tape can be tight more real wrap up on the pencil through the mode that changes around the adhesive tape, only need place the pencil that will wrap up on positioner when personnel operate, equipment will deliver to the pencil and locate so both to reduce the rubber coating slope problem when putting the adhesive tape by hand to rubber coating structure, can reduce manual intensity of labour again, the parcel is accomplished behind the number of turns that rubber coating structure rotation was formulated, the adhesive tape on the pencil removes to cutter structure department and cuts off, the pencil is sent back the starting point department, accomplish whole parcel process.
The control mode of above-mentioned electrical components that relate to is controlled through the switch board rather than supporting control terminal, and the switch board specifically can be the PLC model here, and control circuit can realize through the simple programming of technical staff in this field, belongs to the common general knowledge in this field, only uses it, does not improve it, and the utility model discloses mainly be used for protecting mechanical device, so the utility model discloses no longer detail is repeated control mode and circuit connection.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.