CN110271922A - A kind of automatic kinking machine - Google Patents

A kind of automatic kinking machine Download PDF

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Publication number
CN110271922A
CN110271922A CN201910470331.4A CN201910470331A CN110271922A CN 110271922 A CN110271922 A CN 110271922A CN 201910470331 A CN201910470331 A CN 201910470331A CN 110271922 A CN110271922 A CN 110271922A
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China
Prior art keywords
auxiliary
pay
main
bracket
rotating
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CN201910470331.4A
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Chinese (zh)
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靳耀东
俞兆祥
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Ningbo Beilun Musical Instrument Accessories Manufacturing Co Ltd
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Ningbo Beilun Musical Instrument Accessories Manufacturing Co Ltd
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Priority to CN201910470331.4A priority Critical patent/CN110271922A/en
Publication of CN110271922A publication Critical patent/CN110271922A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H81/00Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
    • B65H81/06Covering or wrapping elongated cores

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Abstract

The invention discloses a kind of automatic kinking machines, comprising: lathe bed, active force mechanism, auxiliary rotating mechanism, distance adjusting mechanism and wire charging mechanism;Active force mechanism is arranged in the upper right of the lathe bed;The upper left of the lathe bed is provided with auxiliary rotating mechanism and distance adjusting mechanism;The top of distance adjusting mechanism is arranged in the auxiliary rotating mechanism;Wire charging mechanism is provided between the active force mechanism and auxiliary rotating mechanism.The present apparatus uses automatic paying-out mechanism, makes the uniform winding steel wire of copper wire, while guaranteeing the copper wire equal length on steel wire.The present apparatus improves work efficiency, and reduces labor intensity.

Description

一种自动缠线机An automatic winding machine

技术领域technical field

本发明涉及乐器制造自动化技术领域,尤其是涉及一种自动缠线机。The invention relates to the technical field of musical instrument manufacturing automation, in particular to an automatic winding machine.

背景技术Background technique

现有的乐器缠线机,是机器带动钢弦旋转,人工拉着铜线沿着钢弦移动,使铜线缠绕在钢弦上,这样的钢琴缠弦机有如下的缺点:一、人工拉紧铜线移动,不能保证铜线均匀缠绕于钢弦上,容易疏松或者重叠;二、人工对铜线的拉力不稳定,导致铜线缠绕于钢弦的松紧度不一致;三、人工控制铜线缠绕在钢弦的端部尺寸,不能保证每一根成品的钢弦上的铜线的长度完全一致。因此,很有必要设计一种自动缠线机。The existing musical instrument winding machine is that the machine drives the steel strings to rotate, and the copper wires are manually pulled to move along the steel strings, so that the copper wires are wound on the steel strings. Such piano winding machines have the following disadvantages: 1. Manual pulling The movement of the tight copper wire cannot ensure that the copper wire is evenly wound on the steel string, and it is easy to loosen or overlap; 2. The pulling force on the copper wire is unstable, resulting in inconsistent tightness of the copper wire wound on the steel string; 3. Manual control of the copper wire The size of the end wound on the steel string cannot guarantee that the length of the copper wire on each finished steel string is exactly the same. Therefore, it is necessary to design a kind of automatic winding machine.

发明内容Contents of the invention

本发明的目的在于提供一种自动缠线机。The object of the present invention is to provide an automatic thread winding machine.

为实现上述目的,本发明采用以下内容:To achieve the above object, the present invention adopts the following content:

一种自动缠线机,包括:床身、主动力机构、辅旋转机构、距离调节机构和上线机构;所述床身的上方右侧设置主动力机构;所述床身的上方左侧设置有辅旋转机构和距离调节机构;所述辅旋转机构设置在距离调节机构的上方;所述主动力机构与辅旋转机构之间设置有上线机构。An automatic winding machine, comprising: a bed, a main power mechanism, an auxiliary rotation mechanism, a distance adjustment mechanism and an upper thread mechanism; the upper right side of the bed is provided with the main power mechanism; the upper left side of the bed is provided with An auxiliary rotation mechanism and a distance adjustment mechanism; the auxiliary rotation mechanism is arranged above the distance adjustment mechanism; an upper line mechanism is arranged between the main power mechanism and the auxiliary rotation mechanism.

优选的是,所述主动力机构包括主旋转头、主旋转齿轮组、钢丝锁紧装置、加紧装置、旋转动力电机、主动轴、主动轴齿轮、辅轴承座支架、右轴承座支架和主动力支架;所述旋转动力电机通过螺钉固定在床身上;所述旋转动力电机的左侧设置主动轴,且与旋转电机固定连接;所述主动轴上从右至左依次设置有主动轴齿轮、辅轴承座支架和右轴承座支架;所述主动轴齿轮的上方设置有主旋转齿轮组;所述主旋转齿轮组的左侧设置有主旋转头;所述主旋转齿轮组的右侧设置有钢丝锁紧装置;所述钢丝锁紧装置的右侧设置有加紧装置;所述主旋转头、主旋转齿轮组、钢丝锁紧装置和加紧装置设置在主动力支架的中心水平轴线上。Preferably, the main power mechanism includes a main rotating head, a main rotating gear set, a wire locking device, a tightening device, a rotating power motor, a drive shaft, a drive shaft gear, an auxiliary bearing bracket, a right bearing bracket and a main power bracket; the rotary power motor is fixed on the bed by screws; the left side of the rotary power motor is provided with a drive shaft, and is fixedly connected with the rotary motor; the drive shaft is provided with drive shaft gears, auxiliary Bearing bracket and right bearing bracket; above the drive shaft gear is provided with a main rotation gear set; on the left side of the main rotation gear set is a main rotation head; on the right side of the main rotation gear set is a steel wire Locking device; the right side of the wire locking device is provided with a tightening device; the main rotating head, the main rotating gear set, the wire locking device and the tightening device are arranged on the central horizontal axis of the active power support.

优选的是,所述辅旋转机构包括辅旋转头、辅旋转齿轮、从动轴、从动轴齿轮、左轴承座支架和辅旋转支架;所述辅旋转支架的内部设置有辅旋转齿轮组;所述辅旋转支架的右侧外部设置有辅旋转头;所述辅旋转头和辅旋转齿轮组设置在辅旋转支架的中心水平轴线上;所述辅旋转齿轮组的下方设置有从动轴齿轮;所述从动轴齿轮上设置有从动轴;所述从动轴的右端设置在左轴承座支架的上方。Preferably, the auxiliary rotation mechanism includes an auxiliary rotation head, an auxiliary rotation gear, a driven shaft, a driven shaft gear, a left bearing bracket and an auxiliary rotation bracket; an auxiliary rotation gear set is arranged inside the auxiliary rotation bracket; An auxiliary rotating head is arranged on the outside of the right side of the auxiliary rotating bracket; the auxiliary rotating head and the auxiliary rotating gear set are arranged on the central horizontal axis of the auxiliary rotating bracket; the driven shaft gear is arranged below the auxiliary rotating gear set ; The driven shaft gear is provided with a driven shaft; the right end of the driven shaft is provided above the left bearing bracket.

优选的是,所述距离调节机构包括托板、丝杆、丝杆齿轮、伺服电机和滑轨;所述丝杆左侧设置有丝杆齿轮;所述丝杆齿轮的下方设置有伺服电机;所述丝杆上方设置有托板;所述托板的上方设置有滑轨;所述滑轨上设置有辅旋转机构。Preferably, the distance adjustment mechanism includes a supporting plate, a screw mandrel, a screw mandrel gear, a servo motor and a slide rail; a screw gear is provided on the left side of the screw mandrel; a servo motor is provided below the screw mandrel gear; A supporting plate is arranged above the screw rod; a slide rail is arranged above the supporting plate; an auxiliary rotating mechanism is arranged on the sliding rail.

优选的是,所述上线机构包括放线轮、放线轮支架、小旋转盘、大旋转盘、紧线轮组、上线电机、上线机构滑槽和放线机构底座;所述放线轮支架的上部和中部均设置有横杆;所述放线轮分别设置在横杆上;所述放线轮支架固定在放线机构底座的左侧上方;所述放线机构底座的右侧上方设置有紧线轮组;所述放线机构底座的内部设置有上线电机;所述上线电机的上方设置有小旋转盘和大旋转盘;所述小旋转盘设置在大旋转盘的上方;所述放线机构底座设置在上线机构滑槽上;所述上线机构滑槽设置在床身上。Preferably, the on-line mechanism includes a pay-off wheel, a pay-off wheel bracket, a small rotating disc, a large rotating disc, a tension wheel set, an on-line motor, an on-line mechanism chute and a pay-off mechanism base; the pay-off wheel bracket The upper and middle parts of the upper and middle parts are all provided with cross bars; the pay-off wheels are respectively arranged on the cross bars; the pay-off wheel bracket is fixed on the upper left side of the pay-off mechanism base; There is a tension wheel group; the inside of the base of the pay-off mechanism is provided with an on-line motor; above the on-line motor is provided with a small rotating disk and a large rotating disk; the small rotating disk is arranged above the large rotating disk; The base of the pay-off mechanism is arranged on the chute of the upper-line mechanism; the chute of the upper-line mechanism is arranged on the bed.

优选的是,所述辅旋转机构的左侧设置有防尘罩,防尘罩防止灰尘落入辅旋转机构后端裸漏部分也起到一定防护作用。Preferably, a dust cover is provided on the left side of the auxiliary rotation mechanism, and the dust cover prevents dust from falling into the exposed leaking part of the rear end of the auxiliary rotation mechanism and also plays a certain protective role.

优选的是,所述床身上设置有脱弦气缸,脱弦气缸作用是在缠线过程中脱弦气缸伸出拖住钢丝,防止钢丝旋转过程中抖动。Preferably, an off-string cylinder is arranged on the bed, and the function of the off-string cylinder is to stretch out and drag the steel wire during the winding process, so as to prevent the steel wire from shaking during rotation.

优选的是,所述主动轴与从动轴通过固定连接件连接。Preferably, the driving shaft and the driven shaft are connected through a fixed connection.

本发明具有以下优点:The present invention has the following advantages:

1、本装置采用自动放线机构,使铜线均匀的缠绕钢丝,同时保证钢丝上的铜线长度相等。1. The device adopts an automatic pay-off mechanism, so that the copper wire is evenly wound around the steel wire, and at the same time, the length of the copper wire on the steel wire is guaranteed to be equal.

2、本装置提高了工作效率,减小了劳动强度。2. The device improves work efficiency and reduces labor intensity.

附图说明Description of drawings

下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.

图1是本发明的一种自动缠线机结构示意图。Fig. 1 is a schematic structural view of an automatic winding machine of the present invention.

图中,各附图标记为:In the figure, each reference sign is:

1-床身,2-主动力机构,201-主旋转头,202-主旋转齿轮组,203-钢丝锁紧装置,204-加紧装置,205-旋转动力电机,206-主动轴,207-主动轴齿轮,208-辅轴承座支架,209-右轴承座支架,210-主动力支架,3-辅旋转机构,301-辅旋转头,302-辅旋转齿轮组,303-从动轴,304-从动轴齿轮,305-左轴承支架,306-辅旋转支架,4-距离调节机构,401-托板,402-丝杆,403-丝杆齿轮,404-伺服电机,405-滑轨,5-上线机构,501-放线轮,502-放线轮支架,503-小旋转盘,504-大旋转盘,505-紧线轮组,506-上线电机,507-上线机构滑槽,508-放线机构底座,6-防尘罩,7-脱弦气缸,8-固定连接件。1- bed, 2- main power mechanism, 201- main rotating head, 202- main rotating gear set, 203- wire locking device, 204- tightening device, 205- rotating power motor, 206- driving shaft, 207- driving Shaft gear, 208-auxiliary bearing bracket, 209-right bearing bracket, 210-main power bracket, 3-auxiliary rotating mechanism, 301-auxiliary rotating head, 302-auxiliary rotating gear set, 303-driven shaft, 304- Driven shaft gear, 305-left bearing bracket, 306-auxiliary rotating bracket, 4-distance adjustment mechanism, 401-supporting plate, 402-screw, 403-screw gear, 404-servo motor, 405-slide rail, 5 - On-line mechanism, 501- Pay-off wheel, 502- Pay-off wheel bracket, 503- Small rotating disk, 504- Large rotating disk, 505- Tightening wheel group, 506- On-line motor, 507- On-line mechanism chute, 508- Pay-off mechanism base, 6-dust cover, 7-off string cylinder, 8-fixed connector.

具体实施方式Detailed ways

为了更清楚地说明本发明,下面结合优选实施例对本发明做进一步的说明。本领域技术人员应当理解,下面所具体描述的内容是说明性的而非限制性的,不应以此限制本发明的保护范围。In order to illustrate the present invention more clearly, the present invention will be further described below in conjunction with preferred embodiments. Those skilled in the art should understand that the content specifically described below is illustrative rather than restrictive, and should not limit the protection scope of the present invention.

如图1所示,一种自动缠线机包括:床身1、主动力机构2、辅旋转机构3、距离调节机构4和上线机构5;所述床身1的上方右侧设置主动力机构2;所述床身1的上方左侧设置有辅旋转机构3和距离调节机构4;所述辅旋转机构3设置在距离调节机构4的上方;所述主动力机构2与辅旋转机构3之间设置有上线机构5。As shown in Figure 1, an automatic winding machine includes: a bed 1, a main power mechanism 2, an auxiliary rotating mechanism 3, a distance adjustment mechanism 4 and an upper thread mechanism 5; the upper right side of the bed 1 is provided with a main power mechanism 2. An auxiliary rotation mechanism 3 and a distance adjustment mechanism 4 are arranged on the upper left side of the bed 1; the auxiliary rotation mechanism 3 is arranged above the distance adjustment mechanism 4; the main power mechanism 2 and the auxiliary rotation mechanism 3 On-line mechanism 5 is arranged between.

进一步地,所述主动力机构2包括主旋转头201、主旋转齿轮组202、钢丝锁紧装置203、加紧装置204、旋转动力电机205、主动轴206、主动轴齿轮207、辅轴承座支架208、右轴承座支架209和主动力支架210;所述旋转动力电机205通过螺钉固定在床身1上,用于提供动力;Further, the main power mechanism 2 includes a main rotating head 201, a main rotating gear set 202, a wire locking device 203, a tightening device 204, a rotating power motor 205, a driving shaft 206, a driving shaft gear 207, and an auxiliary bearing bracket 208 , the right bearing support bracket 209 and the main power bracket 210; the rotary power motor 205 is fixed on the bed 1 by screws for providing power;

进一步地,所述旋转动力电机205的左侧连接有主动轴206;所述主动轴206上从右至左依次穿过主动轴齿轮207、辅轴承座支架208和右轴承座支架209;所述主动轴齿轮207的上方设置有主旋转齿轮组202,主动轴206与主旋转齿轮组202设置为带传动,可以在过载时保护其他零件;所述主旋转齿轮组202的左侧设置有主旋转头201,主旋转头201用于安装琴弦钢丝;所述主旋转齿轮组202的右侧设置有钢丝锁紧装置203,钢丝一头挂在辅旋转头301上,另外一边通过主旋转头201放入钢丝锁紧装置203,加紧装置204通过带动钢丝锁紧装置203锁紧钢丝;所述钢丝锁紧装置203的右侧设置有加紧装置204,加紧装置204带动钢丝锁紧装置203,锁紧钢丝;所述主旋转头201、主旋转齿轮组202、钢丝锁紧装置203和加紧装置204设置在主动力支架210的中心水平轴线上,由主动轴齿轮207转动带动主旋转齿轮组202,进而使主旋转头201、钢丝锁紧装置203和加紧装置204同时转动。Further, the left side of the rotating power motor 205 is connected with a driving shaft 206; the driving shaft 206 passes through the driving shaft gear 207, the auxiliary bearing bracket 208 and the right bearing bracket 209 from right to left; The top of the drive shaft gear 207 is provided with a main rotation gear set 202, and the drive shaft 206 and the main rotation gear set 202 are set as a belt drive, which can protect other parts when overloaded; the left side of the main rotation gear set 202 is provided with a main rotation gear set. head 201, the main rotating head 201 is used to install the string steel wire; the right side of the main rotating gear set 202 is provided with a steel wire locking device 203, and one end of the steel wire is hung on the auxiliary rotating head 301, and the other side is put through the main rotating head 201. Enter the steel wire locking device 203, and the tightening device 204 locks the steel wire by driving the steel wire locking device 203; ; The main rotating head 201, the main rotating gear set 202, the steel wire locking device 203 and the tightening device 204 are arranged on the central horizontal axis of the main power support 210, and the main rotating gear set 202 is driven by the driving shaft gear 207, and then the The main rotating head 201, the wire locking device 203 and the tightening device 204 rotate simultaneously.

进一步地,所述辅旋转机构3包括辅旋转头301、辅旋转齿轮组302、从动轴303、从动轴齿轮304、左轴承座支架305和辅旋转支架306;所述辅旋转支架306的内部设置有辅旋转齿轮组302;所述辅旋转支架306的右侧外部设置有辅旋转头301;所述辅旋转头301和辅旋转齿轮组302设置在辅旋转支架306的中心水平轴线上;所述辅旋转齿轮组302的下方设置有从动轴齿轮304,且与从动轴齿轮304为带传动;所述从动轴齿轮304上有从动轴303;所述从动轴303的右端穿过左轴承支架305,并与主动轴206固定连接,使从动轴齿轮304与主动轴齿轮207同步转动,进而使辅旋转齿轮组302与主旋转齿轮组202同步转动,从而达到主旋转头201与辅旋转头301同步转动的目的。Further, the auxiliary rotating mechanism 3 includes an auxiliary rotating head 301, an auxiliary rotating gear set 302, a driven shaft 303, a driven shaft gear 304, a left bearing seat bracket 305 and an auxiliary rotating bracket 306; the auxiliary rotating bracket 306 An auxiliary rotation gear set 302 is arranged inside; an auxiliary rotation head 301 is arranged on the outside of the right side of the auxiliary rotation bracket 306; the auxiliary rotation head 301 and the auxiliary rotation gear set 302 are arranged on the central horizontal axis of the auxiliary rotation bracket 306; A driven shaft gear 304 is arranged below the auxiliary rotation gear set 302, and is driven by a belt with the driven shaft gear 304; a driven shaft 303 is arranged on the driven shaft gear 304; the right end of the driven shaft 303 Through the left bearing bracket 305, and fixedly connected with the drive shaft 206, the driven shaft gear 304 and the drive shaft gear 207 rotate synchronously, and then the auxiliary rotation gear set 302 and the main rotation gear set 202 rotate synchronously, thereby reaching the main rotation head 201 and auxiliary rotary head 301 to rotate synchronously.

进一步地,所述距离调节机构4包括托板401、丝杆402、丝杆齿轮403、伺服电机404和滑轨405;所述丝杆402左侧设置有丝杆齿轮403;所述丝杆齿轮403的下方设置有伺服电机404,且与伺服电机404带传动;所述丝杆402上方设置有托板401,丝杆402上设置有螺纹,托板401下面有带有螺纹的垂直面板,且穿过丝杆402与丝杆402配合,伺服电机404通过丝杆齿轮403使丝杆402进行转动,托板401由于螺纹原因而进行运动,可根据琴弦调整到合适位置;所述托板401的上方设置有滑轨405,所述滑轨405可手动用于调节辅旋转机构3,滑轨405上设置有辅旋转支架306。Further, the distance adjusting mechanism 4 includes a supporting plate 401, a screw mandrel 402, a screw mandrel gear 403, a servo motor 404 and a slide rail 405; the left side of the screw mandrel 402 is provided with a screw mandrel gear 403; the screw mandrel gear The bottom of 403 is provided with servomotor 404, and is driven with servomotor 404; The top of described screw mandrel 402 is provided with supporting plate 401, and screw mandrel 402 is provided with screw thread, and supporting plate 401 has the vertical panel with screw thread below, and Go through the screw mandrel 402 and cooperate with the screw mandrel 402, the servo motor 404 makes the screw mandrel 402 rotate through the screw mandrel gear 403, and the supporting plate 401 moves due to the screw thread, and can be adjusted to a suitable position according to the strings; the supporting plate 401 Above is provided with a slide rail 405, the slide rail 405 can be manually used to adjust the auxiliary rotation mechanism 3, the slide rail 405 is provided with an auxiliary rotation bracket 306.

进一步地,所述上线机构5包括放线轮501、放线轮支架502、小旋转盘503、大旋转盘504、紧线轮组505、上线电机506、上线机构滑槽507和放线机构底座508;所述放线轮支架502的上部和中部均设置有横杆;所述放线轮501分别设置在横杆上;所述放线轮支架502固定在放线机构底座508的左侧上方;所述放线机构底座508的右侧上方设置有紧线轮组505;所述放线机构底座508的内部设置有上线电机506;所述上线电机506的上方设置有小旋转盘503和大旋转盘504;所述小旋转盘503设置在大旋转盘504的上方;在使用时,将内层铜线圈和外层铜线圈各套在放线轮501上,并将铜线穿过紧线轮组505,缠绕在大、小旋转盘上,其内层铜线缠绕在小旋转盘503上,外层铜线缠绕在大旋转盘504上Further, the winding mechanism 5 includes a pay-off wheel 501, a pay-off wheel bracket 502, a small rotating disk 503, a large rotating disk 504, a tightening wheel set 505, an upper-line motor 506, an upper-line mechanism chute 507 and a pay-off mechanism base 508; the upper and middle parts of the pay-off wheel bracket 502 are provided with cross bars; the pay-off wheels 501 are respectively arranged on the cross bars; the pay-off wheel bracket 502 is fixed on the upper left side of the base 508 of the pay-off mechanism ; The upper right side of the pay-off mechanism base 508 is provided with a tightening wheel group 505; the inside of the pay-off mechanism base 508 is provided with an on-line motor 506; Rotating disk 504; the small rotating disk 503 is arranged above the large rotating disk 504; when in use, the inner layer copper coil and the outer layer copper coil are respectively set on the pay-off wheel 501, and the copper wire is passed through the tight wire The wheel set 505 is wound on the large and small rotating disks, the inner layer copper wire is wound on the small rotating disk 503, and the outer layer copper wire is wound on the large rotating disk 504

进一步地,所述放线机构底座508设置在上线机构滑槽507上,用于在主动力机构2和辅旋转机构3之间往复运动;所述上线机构滑槽507设置在床身1上。Further, the pay-off mechanism base 508 is arranged on the upper wire mechanism chute 507 for reciprocating movement between the main power mechanism 2 and the auxiliary rotation mechanism 3 ; the upper wire mechanism chute 507 is arranged on the bed 1 .

进一步地,所述辅旋转机构3的左侧设置有防尘罩6,防尘罩6防止灰尘落入辅旋转机构3后端裸漏部分也起到一定防护作用。Further, the left side of the auxiliary rotating mechanism 3 is provided with a dust cover 6, which prevents dust from falling into the exposed leaking part of the rear end of the auxiliary rotating mechanism 3 and also plays a certain protective role.

进一步地,所述床身上设置有脱弦气缸7,脱弦气,7作用是在缠线过程中脱弦气缸7伸出拖住钢丝,防止钢丝旋转过程中抖动。Further, the bed is provided with an off-string air cylinder 7, and the off-string air cylinder 7 functions to stretch out the off-string air cylinder 7 to drag the steel wire during the winding process, so as to prevent the steel wire from shaking during rotation.

进一步地,所述主动轴206与从动轴303通过固定连接件8连接Further, the driving shaft 206 is connected to the driven shaft 303 through a fixed connecting piece 8

本装置的工作原理:根据琴弦不同规格,准备不同配比的内层铜线和外层铜线。准备压好扁的钢丝,钢丝根据琴弦尺寸而定。The working principle of this device: According to the different specifications of the strings, prepare different ratios of inner layer copper wires and outer layer copper wires. Prepare the flattened steel wire, the steel wire depends on the string size.

将钢丝的两端分别嵌入主旋转头201和辅旋转头301,手动调整伺服电机404,伺服电机404带动丝杆402使辅旋转机构3做前后运动,调整到合适的需要加工的尺寸。Insert the two ends of the steel wire into the main rotating head 201 and the auxiliary rotating head 301 respectively, manually adjust the servo motor 404, the servo motor 404 drives the screw rod 402 to make the auxiliary rotating mechanism 3 move back and forth, and adjust to a suitable size that needs to be processed.

钢丝长度距离调整完后,把选好的内层铜丝和外层铜丝与钢丝连接,启动旋转动力电机205,通过旋转动力电机205同步带动主旋转头201和辅旋转头301做同步旋转,此时因为钢丝的旋转,导致铜丝一圈圈的缠绕在钢丝绳上,从而使小旋转盘503旋转,上线电机506推动放线机构底座508运动,小旋转盘503给铜丝一定的阻力,使铜丝紧密的缠绕在钢丝上,当上线机构5运动到辅旋转机构3右侧时,内丝完成缠绕。After adjusting the length and distance of the steel wire, connect the selected inner layer copper wire and outer layer copper wire with the steel wire, start the rotating power motor 205, and drive the main rotating head 201 and the auxiliary rotating head 301 to rotate synchronously through the rotating power motor 205. Now because of the rotation of the steel wire, the copper wire is wound on the steel wire rope in circles, so that the small rotating disk 503 rotates, and the upper line motor 506 promotes the movement of the pay-off mechanism base 508, and the small rotating disk 503 gives a certain resistance to the copper wire, so that The copper wire is tightly wound on the steel wire, and when the upper wire mechanism 5 moves to the right side of the auxiliary rotating mechanism 3, the inner wire completes the winding.

内丝缠绕完毕,手动选择到外层缠绕,同理和内丝一样操作。一根完整的琴弦加工完成,根据产量反复操作,直至加工完成数量。After the inner wire is wound, manually choose to wind the outer layer, and operate in the same way as the inner wire. A complete string is processed, and the operation is repeated according to the output until the number of processing is completed.

显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无法对所有的实施方式予以穷举,凡是属于本发明的技术方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之列。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those of ordinary skill in the art can also make It is impossible to exhaustively list all the implementation modes here, and any obvious changes or changes derived from the technical solutions of the present invention are still within the scope of protection of the present invention.

Claims (8)

1.一种自动缠线机,其特征在于,包括:床身、主动力机构、辅旋转机构、距离调节机构和上线机构;所述床身的上方右侧设置主动力机构;所述床身的上方左侧设置有辅旋转机构和距离调节机构;所述辅旋转机构设置在距离调节机构的上方;所述主动力机构与辅旋转机构之间设置有上线机构。1. An automatic thread winding machine, characterized in that it comprises: a bed, a main power mechanism, an auxiliary rotating mechanism, a distance adjustment mechanism and an upper wire mechanism; the upper right side of the bed is provided with a main power mechanism; An auxiliary rotation mechanism and a distance adjustment mechanism are arranged on the upper left side of the top; the auxiliary rotation mechanism is arranged above the distance adjustment mechanism; an upper line mechanism is arranged between the main power mechanism and the auxiliary rotation mechanism. 2.根据权利要求1所述的一种自动缠线机,其特征在于,所述主动力机构包括主旋转头、主旋转齿轮组、钢丝锁紧装置、加紧装置、旋转动力电机、主动轴、主动轴齿轮、辅轴承座支架、右轴承座支架和主动力支架;所述旋转动力电机通过螺钉固定在床身上;所述旋转动力电机的左侧设置主动轴,且与旋转电机固定连接;所述主动轴上从右至左依次设置有主动轴齿轮、辅轴承座支架和右轴承座支架;所述主动轴齿轮的上方设置有主旋转齿轮组;所述主旋转齿轮组的左侧设置有主旋转头;所述主旋转齿轮组的右侧设置有钢丝锁紧装置;所述钢丝锁紧装置的右侧设置有加紧装置;所述主旋转头、主旋转齿轮组、钢丝锁紧装置和加紧装置设置在主动力支架的中心水平轴线上。2. A kind of automatic winding machine according to claim 1, it is characterized in that, described main power mechanism comprises main rotating head, main rotating gear set, steel wire locking device, tightening device, rotating power motor, driving shaft, Drive shaft gear, auxiliary bearing bracket, right bearing bracket and main power bracket; the rotary power motor is fixed on the bed by screws; the left side of the rotary power motor is provided with a drive shaft, and is fixedly connected with the rotary motor; The drive shaft is provided with a drive shaft gear, an auxiliary bearing bracket and a right bearing bracket in sequence from right to left; a main rotation gear set is arranged above the drive shaft gear; a main rotation gear set is arranged on the left side of the main rotation gear set The main rotary head; the right side of the main rotary gear set is provided with a wire locking device; the right side of the steel wire locking device is provided with a tightening device; the main rotary head, the main rotary gear set, the steel wire locking device and The tightening device is arranged on the central horizontal axis of the active power support. 3.根据权利要求2所述的一种自动缠线机,其特征在于,所述辅旋转机构包括辅旋转头、辅旋转齿轮、从动轴、从动轴齿轮、左轴承座支架和辅旋转支架;所述辅旋转支架的内部设置有辅旋转齿轮组;所述辅旋转支架的右侧外部设置有辅旋转头;所述辅旋转头和辅旋转齿轮组设置在辅旋转支架的中心水平轴线上;所述辅旋转齿轮组的下方设置有从动轴齿轮;所述从动轴齿轮上设置有从动轴;所述从动轴的右端设置在左轴承座支架的上方。3. A kind of automatic winding machine according to claim 2, characterized in that, the auxiliary rotating mechanism comprises an auxiliary rotating head, an auxiliary rotating gear, a driven shaft, a driven shaft gear, a left bearing bracket and an auxiliary rotating Bracket; the inside of the auxiliary rotation bracket is provided with an auxiliary rotation gear set; the outside of the right side of the auxiliary rotation bracket is provided with an auxiliary rotation head; the auxiliary rotation head and the auxiliary rotation gear set are arranged on the central horizontal axis of the auxiliary rotation bracket above; the driven shaft gear is set below the auxiliary rotation gear set; the driven shaft is set on the driven shaft gear; the right end of the driven shaft is set above the left bearing bracket. 4.根据权利要求3所述的一种自动缠线机,其特征在于,所述距离调节机构包括托板、丝杆、丝杆齿轮、伺服电机和滑轨;所述丝杆左侧设置有丝杆齿轮;所述丝杆齿轮的下方设置有伺服电机;所述丝杆上方设置有托板;所述托板的上方设置有滑轨;所述滑轨上设置有辅旋转机构。4. A kind of automatic winding machine according to claim 3, it is characterized in that, described distance adjusting mechanism comprises supporting plate, screw mandrel, screw mandrel gear, servo motor and slide rail; Described screw mandrel left side is provided with A screw gear; a servo motor is arranged below the screw gear; a supporting plate is arranged above the screw; a slide rail is arranged above the supporting plate; an auxiliary rotation mechanism is arranged on the sliding rail. 5.根据权利要求4所述的一种自动缠线机,其特征在于,所述上线机构包括放线轮、放线轮支架、小旋转盘、大旋转盘、紧线轮组、上线电机、上线机构滑槽和放线机构底座;所述放线轮支架的上部和中部均设置有横杆;所述放线轮分别设置在横杆上;所述放线轮支架固定在放线机构底座的左侧上方;所述放线机构底座的右侧上方设置有紧线轮组;所述放线机构底座的内部设置有上线电机;所述上线电机的上方设置有小旋转盘和大旋转盘;所述小旋转盘设置在大旋转盘的上方;所述放线机构底座设置在上线机构滑槽上;所述上线机构滑槽设置在床身上。5. A kind of automatic thread winding machine according to claim 4, it is characterized in that, described on-line mechanism comprises pay-off wheel, pay-off wheel bracket, small rotating disc, large rotating disc, take-up wheel group, on-line motor, On-line mechanism chute and pay-off mechanism base; the upper and middle parts of the pay-off wheel bracket are provided with cross bars; the pay-off wheels are respectively arranged on the cross bars; the pay-off wheel bracket is fixed on the pay-off mechanism base above the left side of the base of the pay-off mechanism; the upper right side of the base of the pay-off mechanism is provided with a tightening wheel set; the inside of the base of the pay-off mechanism is provided with an on-line motor; above the on-line motor is provided with a small rotating disk and a large rotating disk The small rotating disk is arranged above the large rotating disk; the base of the pay-off mechanism is arranged on the chute of the upper-line mechanism; the chute of the upper-wire mechanism is arranged on the bed. 6.根据权利要求1所述的一种自动缠线机,其特征在于,所述辅旋转机构的左侧设置有防尘罩。6. An automatic winding machine according to claim 1, characterized in that a dust cover is provided on the left side of the auxiliary rotating mechanism. 7.根据权利要求1所述的一种自动缠线机,其特征在于,所述床身上设置有脱弦气缸。7. An automatic thread winding machine according to claim 1, characterized in that, a detachment cylinder is arranged on the bed. 8.根据权利要求4所述的一种自动缠线机,其特征在于,所述主动轴与从动轴通过固定连接件连接。8. An automatic thread winding machine according to claim 4, characterized in that, the driving shaft and the driven shaft are connected through a fixed connection.
CN201910470331.4A 2019-05-31 2019-05-31 A kind of automatic kinking machine Pending CN110271922A (en)

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CN113333634A (en) * 2021-06-03 2021-09-03 乐海乐器有限公司 Quantitative numerical control string winding machine

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