CN214556807U - Automatic riveting device for motor iron core - Google Patents
Automatic riveting device for motor iron core Download PDFInfo
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- CN214556807U CN214556807U CN202120434468.7U CN202120434468U CN214556807U CN 214556807 U CN214556807 U CN 214556807U CN 202120434468 U CN202120434468 U CN 202120434468U CN 214556807 U CN214556807 U CN 214556807U
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Abstract
The utility model provides an automatic riveting device of motor core, automatic riveting device includes the workstation, the middle part of workstation is provided with conveying mechanism, the last movable fixed mould that is used for fixed motor core that disposes of conveying mechanism, conveying mechanism is used for moving fixed mould to first process position, second process position, third process position and fourth process position, first process position is the initial position of fixed mould, second process position, third process position and fourth process are for being provided with transport mechanism, riveting mechanism and detection mechanism respectively, second process position one side still is provided with unloading mechanism and laser marking machine; has the advantages of high production efficiency and good production quality.
Description
Technical Field
The utility model belongs to the technical field of the motor is made, concretely relates to automatic riveting device of motor core.
Background
The structure of the motor core is generally assembled by stacking a plurality of annular iron sheets. The existing motor iron core is generally combined into a whole by rivets, and a few parts are needed. Because aluminum is easily machined, the center of some motor cores will be structurally supported by an aluminum member. The method comprises the steps of sleeving an iron sheet on an aluminum piece, riveting, deforming the aluminum piece, and clamping the iron sheet to finish fixing. In the prior art, the riveting and buckling sheet process of the motor iron core is generally manually completed by an operator by means of a mechanical tool, and the existing problems are that: the operator intensity of labour is big, and work efficiency is low, appears compressing tightly not really even breaking away from the condition easily between the motor core chip, and product quality is unstable, appear quality flaw and defective work easily, and manufacturing cost is high, and manual operation still can take place the potential safety hazard simultaneously.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic riveting device of motor core to among the solution prior art, adopt manual operation to accomplish motor core operating efficiency low, the unstable scheduling problem of finished product quality.
The utility model provides a following technical scheme:
the automatic riveting device for the motor iron core comprises a workbench, wherein a conveying mechanism is arranged in the middle of the workbench, a fixed die used for fixing the motor iron core is movably arranged on the conveying mechanism, the conveying mechanism is used for moving the fixed die to a first process position, a second process position, a third process position and a fourth process position, the first process position is an initial position of the fixed die, the second process position, the third process position and the fourth process position are respectively provided with a carrying mechanism, a riveting mechanism and a detection mechanism, and one side of the second process position is also provided with a blanking mechanism and a laser marking machine; at first process position, place the motor core of pending through manual work or robot on the fixed mould, at third process position, carry out the riveting operation through riveting mechanism to the motor core on the fixed mould, at fourth process position, carry out the plane degree through detection mechanism to the motor core after the riveting and detect, at second process position, mark the operation through laser marking machine to the motor core after detecting, then will beat the motor core after the mark and carry to unloading mechanism through handling mechanism.
Preferably, the conveying mechanism comprises a first slide rail, a first slide block movably arranged on the first slide rail and a driving piece which is arranged on one side of the first slide rail and is connected with and drives the first slide block to move, the driving piece comprises bearing seats arranged at two ends of one side of the first slide rail, a threaded rod connected between the bearing seats on two sides, a first motor arranged at one end of the threaded rod and connected with and driving the threaded rod to rotate and a threaded cap sleeved on the threaded rod, and the threaded cap is fixedly connected with the first slide block; the fixed die is configured on the surface of the first sliding block.
Preferably, the carrying mechanism comprises a second slide rail arranged above the second working position and the blanking mechanism and a second slide block movably arranged on the second slide rail, a first cylinder is arranged on one side of the second slide block downwards, a clamping jaw cylinder is arranged on a piston of the first cylinder, a rodless cylinder is arranged on the upper side of the second slide rail, and a piston of the rodless cylinder is connected with the top of the second slide block.
Preferably, the blanking mechanism comprises a long conveyor belt, a blanking station arranged at the front end of the conveyor belt and positioned on one side of the conveying mechanism, and a second motor connected with and driving the long conveyor belt to move; a safety shield is further arranged on the outer side of the long conveying belt, a cover door is hinged to the safety shield close to the rear end of the long conveying belt, and observation windows are arranged on the safety shield and the cover door; the blanking station comprises a short conveying belt which is flush with the long conveying belt, third slide rails are arranged on two sides of the short conveying belt respectively, sliding vertical plates are arranged on the third slide rails on two sides respectively, the tops of the sliding vertical plates on two sides are connected with a traction plate, and a second cylinder is arranged at the bottom of the sliding vertical plate on one side.
Preferably, riveting mechanism is including setting up in the stand of conveying mechanism both sides, connecting in the mounting panel at stand top, setting up in the inboard fourth slide rail of stand, activity set up the fourth slider on the fourth slide rail, be fixed in the removal seat on the fourth slider and be fixed in the briquetting that removes the seat bottom, the mounting panel top is provided with the pressure cylinder, the piston of pressure cylinder passes the top that the mounting panel is connected to the removal seat.
Preferably, the middle part of the moving seat is provided with a through cavity, the pressing block is provided with a plurality of detection holes, detection thimbles are movably arranged in the detection holes, and the tops of the detection thimbles extend to the inner sides of the cavity.
Preferably, the detection mechanism comprises a support, a fifth slide rail arranged on the support, and a detection assembly movably arranged on the fifth slide rail, wherein a third cylinder is arranged on one side of the fifth slide rail, and the third cylinder is connected with a fifth slide block and used for conveying the detection assembly into the cavity; the detection assembly comprises a rotating disk and a third motor arranged on one side of the rotating disk and used for driving the rotating disk to rotate, and a displacement sensor is arranged on the rotating disk and corresponds to the detection thimble.
The utility model has the advantages that:
the utility model discloses an automatic riveting device of motor core, through conveying mechanism with fixed mould move between first process position, second process position, third process position, fourth process position, realize riveting operation, detect after the riveting, mark after the detection, mark unloading etc. operation after marking through corresponding riveting mechanism, detection mechanism, laser marking machine, transport mechanism and unloading mechanism, whole process automation degree is high, promote production efficiency; the finished product is detected and marked, and the production quality is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic top view of the structure of the present invention;
FIG. 2 is a schematic diagram of the front end structure of the present invention;
fig. 3 is a schematic diagram of the rear end structure of the present invention;
labeled as:
1. the automatic laser marking machine comprises a workbench, 2. a conveying mechanism, 21. a first slide rail, 3. a fixed die, 4. a carrying mechanism, 41. a second slide rail, 42. a first air cylinder, 43. a clamping jaw air cylinder, 44. a rodless air cylinder, 5. a riveting mechanism, 51. an upright post, 52. an installation plate, 53. a fourth slide rail, 54. a pressing block, 55. a pressure cylinder, 56. a cavity, 57. a detection thimble, 58. a moving seat, 6. a detection mechanism, 61. a support, 62. a fifth slide rail, 63. a third air cylinder, 64. a rotating disc, 65. a third motor, 66. a displacement sensor, 7. a blanking mechanism, 71. a long conveying belt, 72. a blanking station, 73. a safety shield, 74. an observation window, 75. a short conveying belt, 76. a third slide rail, 77. a traction plate, 78. a second air cylinder and 8. a laser marking mechanism.
Detailed Description
As shown in fig. 1, the automatic riveting device for the motor core includes a workbench 1, a conveying mechanism 2 is disposed in the middle of the workbench 1, a fixed mold 3 for fixing the motor core is movably disposed on the conveying mechanism 2, the conveying mechanism 2 is used for moving the fixed mold 3 to a first process position, a second process position, a third process position and a fourth process position, the first process position is an initial position of the fixed mold 3, the second process position, the third process position and the fourth process position are respectively provided with a carrying mechanism 4, a riveting mechanism 5 and a detection mechanism 6, and a blanking mechanism 7 and a laser marking machine 8 are further disposed on one side of the second process position.
As shown in fig. 2, the conveying mechanism 2 includes a first slide rail 21, a first slide block movably disposed on the first slide rail 21, and a driving member disposed on one side of the first slide rail 21 and connected to drive the first slide block to move, the driving member includes bearing seats disposed on two ends of one side of the first slide rail 21, a threaded rod connected between the bearing seats on two sides, a first motor disposed at one end of the threaded rod and connected to drive the threaded rod to rotate, and a threaded cap sleeved on the threaded rod, the threaded cap is fixedly connected to the first slide block; the fixed mold 3 is disposed on the first slider surface.
The carrying mechanism 4 comprises a second slide rail 41 arranged above the second working position and the blanking mechanism 7 and a second slide block movably arranged on the second slide rail 41, a first air cylinder 42 is arranged on one side of the second slide block downwards, a clamping jaw air cylinder 43 is arranged on a piston of the first air cylinder 42, a rodless air cylinder 44 is arranged on the upper side of the second slide rail 41, and a piston of the rodless air cylinder 44 is connected with the top of the second slide block.
The blanking mechanism 7 comprises a long conveyor belt 71, a blanking station 72 which is arranged at the front end of the conveyor belt 71 and is positioned on one side of the conveying mechanism 2, and a second motor which is connected with and drives the long conveyor belt 71 to act; a safety shield 73 is further arranged on the outer side of the long conveyor belt 71, a cover door is hinged to the safety shield 73 close to the rear end of the long conveyor belt, and observation windows 74 are arranged on the safety shield 73 and the cover door; the blanking station 72 comprises a short conveying belt 75 which is flush with the long conveying belt 71, third slide rails 76 are respectively arranged on two sides of the short conveying belt 75, sliding vertical plates are respectively arranged on the third slide rails 76 on the two sides, the tops of the sliding vertical plates on the two sides are connected with a traction plate 77, and a second air cylinder 78 is arranged at the bottom of the sliding vertical plate on one side.
As shown in fig. 3, the riveting mechanism 5 includes a vertical column 51 disposed on both sides of the conveying mechanism 2, a mounting plate 52 connected to the top of the vertical column 51, a fourth slide rail 53 disposed inside the vertical column 51, a fourth slide block movably disposed on the fourth slide rail 53, a moving seat 58 fixed on the fourth slide block, and a pressing block 54 fixed at the bottom of the moving seat 58, wherein a pressure cylinder 55 is disposed at the top of the mounting plate 52, and a piston of the pressure cylinder 55 passes through the mounting plate 52 and is connected to the top of the moving seat 58; the moving seat 58 is provided with a through cavity 56 in the middle, the pressing block 54 is provided with a plurality of detection holes, detection thimbles 57 are movably arranged in the detection holes, and the tops of the detection thimbles 57 extend to the inner side of the cavity 56.
The detection mechanism 6 comprises a bracket 61, a fifth slide rail 62 arranged on the bracket 61, and a detection assembly movably arranged on the fifth slide rail 62, wherein a third cylinder 63 is arranged on one side of the fifth slide rail 62, and the third cylinder 63 is connected with a fifth slide block 62 and used for conveying the detection assembly into the chamber 56; the detection assembly comprises a rotating disc 64 and a third motor 65 arranged on one side of the rotating disc 64 and used for driving the rotating disc 64 to rotate, and a displacement sensor 66 is arranged on the rotating disc 64 corresponding to the detection thimble 57.
The working process of the specific embodiment is as follows:
1. a first process position is initialized, and a motor iron core to be processed is placed on the fixed die 3 manually or by a robot;
2. when the die reaches a third process position, riveting operation is carried out on the motor iron core on the fixed die 3 through the riveting mechanism 5;
3. keeping the motor core in the third process position, and sending the detection assembly into the moving seat 58 by the detection mechanism 6 in the fourth process position at the moment, and detecting the flatness of the riveted motor core;
4. returning to the second process position, and marking the detected motor iron core through the laser marking machine 8;
5. the motor core is held at the second station, and the marked motor core is conveyed to the blanking mechanism 7 by the conveying mechanism 4.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The automatic riveting device for the motor iron core is characterized by comprising a workbench, wherein a conveying mechanism is arranged in the middle of the workbench, a fixed die used for fixing the motor iron core is movably arranged on the conveying mechanism, the conveying mechanism is used for moving the fixed die to a first process position, a second process position, a third process position and a fourth process position, the first process position is an initial position of the fixed die, the second process position, the third process position and the fourth process position are respectively provided with a conveying mechanism, a riveting mechanism and a detection mechanism, and a blanking mechanism and a laser marking machine are further arranged on one side of the second process position; at first process position, place the motor core of pending through manual work or robot on the fixed mould, at third process position, carry out the riveting operation through riveting mechanism to the motor core on the fixed mould, at fourth process position, carry out the plane degree through detection mechanism to the motor core after the riveting and detect, at second process position, mark the operation through laser marking machine to the motor core after detecting, then will beat the motor core after the mark and carry to unloading mechanism through handling mechanism.
2. The automatic riveting device for the motor iron core according to claim 1, wherein the conveying mechanism comprises a first slide rail, a first slide block movably arranged on the first slide rail, and a driving piece arranged on one side of the first slide rail and connected with the first slide block to drive the first slide block to move, the driving piece comprises bearing seats arranged at two ends of one side of the first slide rail, a threaded rod connected between the bearing seats on two sides, a first motor arranged at one end of the threaded rod and connected with the driving threaded rod to rotate, and a threaded cap sleeved on the threaded rod, and the threaded cap is fixedly connected with the first slide block; the fixed die is configured on the surface of the first sliding block.
3. The automatic riveting device for the motor iron core according to claim 1, wherein the carrying mechanism comprises a second slide rail arranged above the second process position and the blanking mechanism, and a second slide block movably arranged on the second slide rail, wherein a first air cylinder is arranged on one side of the second slide block downwards, a clamping jaw air cylinder is arranged on a piston of the first air cylinder, a rodless air cylinder is arranged on the upper side of the second slide rail, and a piston of the rodless air cylinder is connected with the top of the second slide block.
4. The automatic riveting device for the motor iron core according to claim 1, wherein the blanking mechanism comprises a long conveyor belt, a blanking station arranged at the front end of the conveyor belt and positioned at one side of the conveyor mechanism, and a second motor connected with and driving the long conveyor belt to move; a safety shield is further arranged on the outer side of the long conveying belt, a cover door is hinged to the safety shield close to the rear end of the long conveying belt, and observation windows are arranged on the safety shield and the cover door; the blanking station comprises a short conveying belt which is flush with the long conveying belt, third slide rails are arranged on two sides of the short conveying belt respectively, sliding vertical plates are arranged on the third slide rails on two sides respectively, the tops of the sliding vertical plates on two sides are connected with a traction plate, and a second cylinder is arranged at the bottom of the sliding vertical plate on one side.
5. The automatic riveting device for the motor iron core according to claim 1, wherein the riveting mechanism comprises upright posts arranged at two sides of the conveying mechanism, a mounting plate connected to the tops of the upright posts, a fourth slide rail arranged at the inner sides of the upright posts, a fourth slide block movably arranged on the fourth slide rail, a moving seat fixed on the fourth slide block, and a pressing block fixed at the bottom of the moving seat, a pressure cylinder is arranged at the top of the mounting plate, and a piston of the pressure cylinder penetrates through the mounting plate and is connected to the top of the moving seat.
6. The automatic riveting and pressing device of a motor iron core as claimed in claim 5, wherein a cavity is arranged in the middle of the moving seat, a plurality of detection holes are arranged on the pressing block, detection thimbles are movably arranged in the detection holes, and the tops of the detection thimbles extend to the inner side of the cavity.
7. The automatic riveting device for the motor iron core according to claim 6, wherein the detection mechanism comprises a bracket, a fifth slide rail arranged on the bracket, and a detection assembly movably arranged on the fifth slide rail, wherein a third air cylinder is arranged at one side of the fifth slide rail, and the third air cylinder is connected with a fifth slide block and used for conveying the detection assembly into the cavity; the detection assembly comprises a rotating disk and a third motor arranged on one side of the rotating disk and used for driving the rotating disk to rotate, and a displacement sensor is arranged on the rotating disk and corresponds to the detection thimble.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120434468.7U CN214556807U (en) | 2021-02-26 | 2021-02-26 | Automatic riveting device for motor iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120434468.7U CN214556807U (en) | 2021-02-26 | 2021-02-26 | Automatic riveting device for motor iron core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214556807U true CN214556807U (en) | 2021-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120434468.7U Active CN214556807U (en) | 2021-02-26 | 2021-02-26 | Automatic riveting device for motor iron core |
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| Country | Link |
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| CN (1) | CN214556807U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114273924A (en) * | 2021-12-30 | 2022-04-05 | 浙江正泰汽车科技有限公司 | Automatic riveting and polishing production line for movable iron core |
-
2021
- 2021-02-26 CN CN202120434468.7U patent/CN214556807U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114273924A (en) * | 2021-12-30 | 2022-04-05 | 浙江正泰汽车科技有限公司 | Automatic riveting and polishing production line for movable iron core |
| CN114273924B (en) * | 2021-12-30 | 2024-02-13 | 浙江正泰汽车科技有限公司 | Automatic riveting and polishing production line for movable iron cores |
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