CN214498450U - Automatic wall building machine - Google Patents

Automatic wall building machine Download PDF

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Publication number
CN214498450U
CN214498450U CN202120475017.8U CN202120475017U CN214498450U CN 214498450 U CN214498450 U CN 214498450U CN 202120475017 U CN202120475017 U CN 202120475017U CN 214498450 U CN214498450 U CN 214498450U
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plate
lifting
mounting
brick
rod
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Chinese (zh)
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张生福
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Abstract

The utility model discloses an automatic wall building machine, sit thick liquid device, first horizontal migration device, first elevating gear, fragment of brick are got and are put device, second horizontal migration device, second elevating gear, base stock and finishing device and controlling means including fragment of brick conveyer, promotion. The utility model integrates the functions of brick feeding, lifting and setting, brick taking and placing, and wall building and finishing, can automatically complete wall building, meets the requirements of construction technical specifications, can greatly reduce the labor cost, effectively improves the working efficiency, has simple operation, safe work and high automation degree, is particularly suitable for environment-friendly brick walls such as aerated bricks, and can be widely applied to the building industry; the utility model discloses can disassemble each part and assemble, can carry on the perpendicular lifting machine in construction site to arbitrary floor, realize that the high-rise building is automatic to build a wall.

Description

Automatic wall building machine
Technical Field
The utility model belongs to the technical field of the construction, concretely relates to automatic wall building machine.
Background
At present, the wall masonry of industrial, civil and agricultural buildings is completely finished manually, and the wall building mode has low efficiency, high labor intensity of workers and potential safety hazard and cannot meet the requirements of high-efficiency automatic operation required in China at present. Although some links of the existing wall building equipment can replace manual work, the existing wall building equipment has great limitation in actual construction application and has low automation degree. For this reason, it is necessary to develop an automatic walling machine capable of solving the above problems.
Disclosure of Invention
An object of the utility model is to provide an automatic wall building machine.
The utility model aims at realizing the method, which comprises a brick conveyor, a lifting slurry-sitting device, a first horizontal moving device, a first lifting device, a brick picking and placing device, a second horizontal moving device, a second lifting device, a bottom slurry and finishing device and a control device, wherein the conveying end of the brick conveyor is positioned in the lifting slurry-sitting device, the lifting slurry-sitting device is positioned at one side of the first horizontal moving device, the first lifting device is arranged on the first horizontal moving device, the first horizontal moving device drives the first lifting device to move horizontally, the brick picking and placing device is connected with the first lifting device, the first lifting device drives the brick picking and placing device to lift, the brick picking and placing device corresponds to the lifting slurry-sitting device, the second horizontal moving device is positioned at the other side of the first horizontal moving device and is parallel to each other, the second lifting device is arranged on the second horizontal moving device, the second horizontal moving device drives the second lifting device to move horizontally, the bottom paste and the trimming device are connected with the second lifting device, the second lifting device drives the bottom paste and the trimming device to lift, the bottom paste and the trimming device correspond to the brick taking and placing device, and the control device is electrically connected with the brick conveyor, the lifting and placing device, the first horizontal moving device, the first lifting device, the brick taking and placing device, the second horizontal moving device, the second lifting device and the bottom paste and the trimming device respectively.
Compared with the prior art, the utility model discloses following technological effect has:
1. the utility model integrates the functions of brick feeding, lifting and setting, brick taking and placing, and wall building and finishing, can automatically complete wall building, meets the requirements of construction technical specifications, can greatly reduce the labor cost, effectively improves the working efficiency, has simple operation, safe work and high automation degree, is particularly suitable for environment-friendly brick walls such as aerated bricks, and can be widely applied to the building industry; the utility model can disassemble and assemble all parts, can carry a vertical elevator in a construction site to any floor, and realizes automatic wall building of high-rise buildings;
2. the lifting slurry sitting device clamps the bricks through the upper clamping seat and the lower clamping seat, the lifting of the upper clamping seat is controlled by the first lifting cylinder, the lifting of the bricks is controlled by the lifting traction device, and the lifting of the bricks can be completed while the lifting of the bricks is carried out by matching with an integrated structure of the upper clamping seat and the slurry sitting mold, so that the lifting slurry sitting device has the advantages of convenience in operation and high efficiency;
3. the brick taking and placing device has the functions of taking and placing bricks and adjusting azimuth rotation, can be matched with the telescopic device, can improve the operation range, and has the advantages of high automation degree and convenient use;
4. the bottom slurry and the mould box structure of the trimming device have the functions of limiting and regulating the brick blocks to be built, so that the manual placement deflection is avoided; after the bricks are placed into the mold box, the bricks are further trimmed through longitudinal and transverse compaction functions, so that the construction specification and the construction requirement can be effectively guaranteed, and the problem that manual operation does not reach the standard is avoided; the device also has the functions of automatically opening and closing the cover and automatically smearing bottom paste; the bottom slurry and finishing device has the advantages of simple structure and convenient use;
5. the L-shaped striker plate of the transfer device, the material supporting fixing device and the material clamping fixing device form a stable material clamping structure together, and the fixed bricks can be transferred to the appointed position of the brick conveyor by matching with the lifting function, so that the device has the advantages of high brick lifting transfer stability, high automation degree and very convenient use; the material supporting and fixing device not only has the functions of supporting materials of the bricks and clamping the front ends of the bricks, but also has the function of automatically separating from the bricks; the clamping and fixing device is simple in structure and small in occupied space, and can stably clamp the side face of a brick.
Drawings
Fig. 1 is one of the schematic three-dimensional structures of the present invention;
FIG. 2 is a second schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of a device for lifting sitting pulp;
FIG. 4 is a second schematic perspective view of the device for lifting sitting pulp;
FIG. 5 is a schematic perspective view of a brick ejection mechanism;
FIG. 6 is a schematic structural view of a brick clamping sensing device;
FIG. 7 is a schematic left side view of the brick clamping sensing device of FIG. 6;
FIG. 8 is a schematic view of the internal structure of the mortar bed mold;
FIG. 9 is a schematic perspective view of the elevating positioning mechanism;
fig. 10 is a schematic perspective view of the brick picking and placing device;
FIG. 11 is a schematic structural view of a rotation device;
FIG. 12 is a rear view of the chuck mounting bracket;
FIG. 13 is a schematic view of the structure of the rotating plate;
fig. 14 is a schematic perspective view of the brick picking and placing device, the first horizontal moving device, and the first lifting device;
FIG. 15 is a schematic perspective view of a bottom slurry and finishing device;
FIG. 16 is a second schematic perspective view of the bottom slurry and the trimming device;
FIG. 17 is a perspective view of the bottom slurry and finishing device after the cover is opened;
FIG. 18 is a schematic view of the sandwich structure of the case and the structure of the connecting rod;
FIG. 19 is a schematic perspective view of the bottom slurry and finishing device, the second horizontal moving device, and the second lifting device;
FIG. 20 is a left side view schematically illustrating the construction of the mold box further including an automatic cover opening and closing device and a bottom-plastering device;
FIG. 21 is a schematic right-view structural view of the mold box further including an automatic cover opening and closing device and a bottom-plastering device;
FIG. 22 is a schematic perspective view of the transfer device;
FIG. 23 is a rear view schematically illustrating the construction of the transfer device;
FIG. 24 is a schematic perspective view of the brick cutter of the present invention;
in the figure: 1-brick conveyor, 2-lifting mortar sitting device, 201-lifting mortar sitting frame, 202-lifting frame, 203-lifting traction device, 204-lower clamping seat, 204 a-mounting table, 204 b-sliding rod, 204 c-lifting table, 204 d-ejector rod, 204 e-boss, 204 f-first horizontal cylinder, 204 g-first connecting frame, 204 h-sliding table, 204 i-hole, 204 j-ejector block, 205-upper clamping seat, 206-first lifting cylinder, 207-mortar sitting mold, 207 a-motor mounting plate, 207 b-driving motor, 207 c-scraping plate, 207 d-mortar pipe, 208-lower mounting plate, 209-upper mounting plate, 210 a-guide sleeve, 210 b-spring and 210 c-U-shaped rod, 210 d-movable plate, 210 e-inductive switch, 211-lifting positioning mechanism, 211 a-first rack, 211 b-second rack, 211 c-sliding sleeve, 211 d-gear protective sleeve, 211 e-induction plate, 212-lifting guide rod, 213-counterweight guide frame, 214-lifting counterweight, 3-first horizontal moving device, 301-first horizontal rail, 302-first rail car, 4-first lifting device, 401-first vertical frame, 402-second vertical frame, 403-lifting frame, 404-screw motor, 405-first lifting motor, 406-third rack, 407-lifting guide rail, 408-sliding block, 409-counterweight, 410-pulley, 5-brick taking and placing device, 501-base, 502-a rotary base drive motor, 503-a rotary base, 504-a first mounting part, 505-a first air cylinder, 506-an intersection type telescopic frame, 507-a telescopic guide rod, 508-a second mounting part, 509-a second air cylinder, 510-a connecting rod crank mechanism, 511-a rotating wheel, 512-a protection box, 513-a first electromagnetic lock, 514-a chuck mounting frame, 515-a fixed clamping plate, 516-a movable clamping plate, 517-a third air cylinder, 518-a connecting rod, 519-a rotating plate, 520-a cutter head connecting plate, 521-a movable cutter head, 6-a second horizontal moving device, 601-a second horizontal rail, 602-a second rail car, 603-a supporting plate, 604-a moving frame, 7-a second lifting device, 701-a fourth rack, 702-a gear protection box, 703-a second lifting motor, 8-bottom slurry and finishing devices, 801-a box body, 802-a box cover, 803-a second lifting cylinder, 804 a-an upper rotating device, 804 b-a lower rotating device, 804 c-a slurry discharging hopper, 804 d-a slurry coating pipe, 805-a second horizontal cylinder, 806-a push plate, 807-a push-pull connecting rod, 808-a sandwich structure, 809-a transverse groove, 810-an opening, 811-an opening, 812-a rotating wheel driver, 813-a rotating wheel, 814-a movable rod, 815-an L-shaped connecting frame, 816-a mounting frame, 9-a feeding device, 10-a transfer device, 1001-a material baffle, 1002-a mounting back plate, 1003-a transfer frame and 1004-a fourth cylinder, 1005-guide rod, 1006-sliding sleeve, 1007-first proximity switch, 1008-retainer plate, 1009-fifth cylinder, 1010-second electromagnetic lock, 1011-sixth cylinder, 1012-connecting seat, 1013-material blocking piece, 1014-second proximity switch, 1015-mounting cross frame, 1016-seventh cylinder, 1017-movable connecting piece, 1018-mounting rod, 101push type 9-retainer plate, 1020-induction switch and 11-brick cutting device.
Detailed Description
The following description of the present invention is provided with reference to the accompanying drawings, which are not intended to limit the present invention in any way, and any alterations or replacements made based on the teachings of the present invention are all within the protection scope of the present invention.
As shown in the attached drawings 1-24, the utility model comprises a brick conveyor 1, a lifting and mortar-taking device 2, a first horizontal moving device 3, a first lifting device 4, a brick taking and placing device 5, a second horizontal moving device 6, a second lifting device 7, a bottom mortar and finishing device 8 and a control device, wherein the conveying end of the brick conveyor 1 is positioned in the lifting and mortar-taking device 2, the lifting and mortar-taking device 2 is positioned at one side of the first horizontal moving device 3, the first lifting device 4 is arranged on the first horizontal moving device 3, the first horizontal moving device 3 drives the first lifting device 4 to move horizontally, the brick taking and placing device 5 is connected with the first lifting device 4, the first lifting device 4 drives the brick taking and placing device 5 to lift, the brick taking and placing device 5 corresponds to the lifting and mortar-taking device 2, the second horizontal moving device 6 is positioned at the other side of the first horizontal moving device 3, and are parallel to each other, the second lifting device 7 is arranged on the second horizontal moving device 6, the second horizontal moving device 6 drives the second lifting device 7 to move horizontally, the bottom paste and finishing device 8 are connected with the second lifting device 7, the second lifting device 7 drives the bottom paste and finishing device 8 to lift, the bottom paste and finishing device 8 corresponds to the brick taking and placing device 5, and the control device is respectively electrically connected with the brick conveyor 1, the lifting and setting device 2, the first horizontal moving device 3, the first lifting device 4, the brick taking and placing device 5, the second horizontal moving device 6, the second lifting device 7 and the bottom paste and finishing device 8.
The lifting slurry sitting device 2 comprises a lifting slurry sitting frame 201, a lifting frame 202, a lifting traction device 203, a lower clamping seat 204, an upper clamping seat 205, a first lifting cylinder 206 and a slurry sitting mold 207, wherein the lifting frame 202 is positioned in the lifting slurry sitting frame 201, the lifting traction device 203 is arranged at the top of the lifting slurry sitting frame 201, the lifting traction device 203 pulls the lifting frame 202 to lift through a rope, the slurry sitting mold 207 is positioned at the upper part of the lifting frame 202, the lower clamping seat 204 is fixedly arranged at the inner side of the lower part of the lifting frame 202, the upper clamping seat 205 is fixedly arranged at the bottom of the side surface of the slurry sitting mold 207, the upper clamping seat 205 corresponds to the lower clamping seat 204, a lower mounting plate 208 is fixedly arranged at the side surface of the lower clamping seat 204, an upper mounting plate 209 is fixedly arranged at the side surface of the upper clamping seat 205, the first lifting cylinder 206 is arranged at the bottom of the lower mounting plate 208, and the lifting part of the first lifting cylinder 206 passes through the lower mounting plate 208 to be connected with the bottom of the upper mounting plate 209, the first lifting cylinder 206 can drive the pulp sitting mould 207 to lift;
the bottom of the lower clamp holder 204 is provided with a brick-jacking mechanism, the brick-jacking mechanism comprises an installation platform 204a, a slide bar 204b, a lifting platform 204c, a push rod 204d, a boss 204e, a first horizontal cylinder 204f, a first connecting frame 204g and a sliding platform 204h, the upper end of the slide bar 204b is fixedly connected with the bottom of the lower clamp holder 204, the lower end of the slide bar 204b is fixedly connected with the installation platform 204a, the lifting platform 204c is sleeved on the slide bar 204b and is in sliding fit with the slide bar 204b, the end part of the lifting platform 204c is fixedly provided with the push rod 204d, the lower clamp holder 204 opposite to the push rod 204d is provided with a hole 204i, a jack 204j is arranged in the hole 204i, the bottom of the jack 204j is fixedly connected with the upper end of the push rod 204d, the boss 204e is fixedly arranged at the bottom of the lifting platform 204c, the first horizontal cylinders 204f and the sliding platform 204h are arranged on the installation platform 204a, the driving end of the first horizontal cylinder 204f is connected with the sliding platform 204h through the first connecting frame 204g, the first horizontal cylinder 204f can drive the sliding table 204h to move on the installation table 204a in a reciprocating mode, the sliding table 204h corresponds to the boss 204e, an arc-shaped bulge is arranged at the top of the sliding table 204h, and the horizontal position of the top of the arc-shaped bulge is higher than the horizontal position of the bottom of the boss 204 e;
sit thick liquid mould 207 and be the tubular structure, sit and be equipped with motor mounting panel 207a in the thick liquid mould 207, be equipped with driving motor 207b on the motor mounting panel 207a, driving motor 207b is located the axis department of sitting thick liquid mould 207, driving motor 207 b's power take off portion is vertical down and pass motor mounting panel 207a, and power take off portion is equipped with scraper blade 207c, sits and is equipped with thick liquid pipe 207d in the thick liquid mould 207, and thick liquid pipe 207d discharge end corresponds with the thick liquid hole on the motor mounting panel 207 a.
The lifting and mortar sitting device 2 further comprises a brick clamping sensing device, the brick clamping sensing device comprises a guide sleeve 210a, a spring 210b, a U-shaped rod 210c, a movable plate 210d and a sensing switch 210e, the guide sleeve 210a is fixedly arranged on the outer side of the upper clamping seat 205, the spring 210b is arranged at the lower end of the guide sleeve 210a, one end of the U-shaped rod 210c is located outside the mortar sitting mold 207, the end portion of the U-shaped rod passes through the guide sleeve 210a and the spring 210b, the movable plate 210d is fixedly arranged at the end portion, the lower end of the spring 210b is connected with the movable plate 210d, the other end of the U-shaped rod 210c is located in the mortar sitting mold 207, the end portion of the U-shaped rod passes through the upper clamping seat 205, the sensing switch 210e is arranged on the outer side of the upper clamping seat 205, and the sensing switch 210e is in sensing fit with the movable plate 210 d; the plurality of guide sleeves 210a are sequentially arranged along the length direction of the upper clamping seat 205, each guide sleeve 210a corresponds to one spring 210b, one U-shaped rod 210c and one movable plate 210d, the tops of the plurality of U-shaped rods 210c are connected together through a connecting frame, and the inductive switch 210e is in inductive fit with one movable plate 210 d; when the lower clamping seat 204 and the upper clamping seat 205 clamp the brick, the top of the brick jacks up the end of the U-shaped rod 210c, so that the movable plate 210d moves upwards, and whether the brick is clamped normally can be judged after the movable plate 210d is in induction fit with the induction switch 210 e; after the brick is removed, the U-shaped rod 210c is reset under the action of the spring 210 b; the brick clamping sensing device is simple in structure and small in size, does not influence the work of other mechanisms, and can avoid the condition that bricks are not clamped correctly; the plurality of guide sleeves 210a are suitable for the condition that the clamping position at the top of the brick is defective, and as long as the end part of the U-shaped rod 210c corresponding to one guide sleeve 210a is jacked, all the U-shaped rods 210c and the movable plate 210d can be driven to move upwards, so that the brick clamping induction device is suitable for the brick clamping induction of the brick with an incomplete shape; if the mortar mold 207 is provided with the motor mounting plate 207a and the brick clamping sensing device, a person skilled in the art can correspondingly open the motor mounting plate 207a, and the end of the U-shaped bar 210c passes through the opening of the motor mounting plate 207 a.
The lifting and sitting device 2 further comprises a lifting and positioning mechanism 211, the lifting and positioning mechanism comprises a first rack 211a, a second rack 211b, a sliding sleeve 211c, a gear protecting sleeve 211d and a sensing plate 211e, the tooth surface of the first rack 211a is arranged opposite to the tooth surface of the second rack 211b, the upper end of the first rack 211a is fixedly connected with the side surface of the upper mounting plate 209, the lower end of the first rack 211a is in sliding fit with the sliding sleeve 211c arranged on the side surface of the lower mounting plate 208, the upper end of the second rack 211b is in sliding fit with the sliding sleeve 211c arranged on the upper mounting plate 209, the lower end of the second rack 211b is fixedly connected with the side surface of the lower mounting plate 208, gears are respectively meshed at the upper part, the middle part and the lower part between the first rack 211a and the second rack 211b, the gear protecting sleeve 211d is arranged on the outer side of the gear, the first rack 211a and the second rack 211b penetrate through the gear protecting sleeve 211d, the rotating shaft at the center of the gear is connected with the inner wall of the gear protecting sleeve 211d, an induction plate 211e is arranged on the side surface of the gear protection sleeve 211d in the middle between the first rack 211a and the second rack 211b, and the induction plate 211e is in induction fit with an inductor arranged on the side surface of the lifting sitting pulp rack 201; when the pulp sitting mold 207 descends with the upper clamping seat 205 and the upper mounting plate 209, the first rack 211a descends together, the first rack 211a descends to drive the gear and the gear protection sleeve 211d to move together, namely, the induction plate 211e moves, so that the induction plate 211e is in induction fit with the inductor installed on the lifting pulp sitting frame 201, and is used for detecting whether the pulp sitting mold 207 descends in place.
The lateral surface of the lifting mortar sitting rack 201 opposite to the lower clamping seat 204 is provided with an inductor, and the inductor is in induction fit with bricks and used for inducing whether the bricks exist on the lower clamping seat 204.
The bottom of the upper mounting plate 209 is fixedly connected with the upper end of the lifting guide rod 212, the lifting guide rod 212 penetrates through the lower mounting plate 208, the lower mounting plate 208 is in sliding fit with the lifting guide rod 212, and the lifting guide rod 212 is parallel to the lifting part of the first lifting cylinder 206; the lifting guide rod 212 is used for improving the lifting stability of the slurry setting mold 207, the upper clamping seat 205 and the upper mounting plate 209.
A counterweight guide frame 213 is arranged on one side of the lifting sitting slurry frame 201, a lifting counterweight 214 is arranged in the counterweight guide frame 213, and the lifting counterweight 214 is connected with the lifting traction device 203 through a rope; in the process that the lifting traction device 203 drives bricks to ascend, the lifting counterweight 214 descends in the counterweight guide frame 213, and the lifting counterweight 214 plays a role in improving the lifting stability of the bricks
The relative promotion of lower holder 204 is sat and is sat thick liquid frame 201 side and be equipped with the inductor, inductor and fragment of brick induction fit for whether have the fragment of brick on the detection holder 204 down.
The first horizontal moving device 3 comprises a first horizontal rail 301 and a first rail car 302, the first lifting device 4 comprises a first vertical frame 401, a second vertical frame 402, a lifting frame 403, a screw motor 404, a first lifting motor 405, a third rack 406 and a lifting guide rail 407, the first rail car 302 is arranged on the first horizontal rail 301, the first vertical frame 401 is fixedly arranged on the first rail car 302, the second vertical frame 402 is sleeved outside the first vertical frame 401, the second vertical frame 402 is in up-and-down sliding fit with the first vertical frame 401, the screw motor 404 is vertically arranged at the bottom in the first vertical frame 401, a screw of the screw motor 404 is positioned in the first vertical frame 401, a sliding block 408 is sleeved on the screw, two ends of the sliding block 408 are respectively fixedly connected with the inner side face of the second vertical frame 402, so that the screw motor 404 can drive the second vertical frame 402 to lift, the third rack 406 and the lifting guide rail 407 are vertically arranged outside the second vertical frame 402, the lifting frame 403 is sleeved outside the second vertical frame 402, the lifting guide rail 407 is in up-and-down sliding fit with the lifting frame 403, a first lifting motor 405 is arranged on the side surface of the lifting frame 403, a gear is arranged at the power output end of the first lifting motor 405, the gear is meshed with the third rack 406, so that the first lifting motor 405 can drive the lifting frame 403 to lift, and the base 501 is fixedly connected with the side surface of the lifting frame 403; the first rail car 302 is a well-known technique in the art, and the first rail car 302 moves on the first horizontal rail 301 to realize the horizontal movement of the brick picking and placing device 5; the first lifting motor 405 is started, the first lifting motor 405 drives the gear to rotate forwards or backwards and is matched with the third rack 406, so that the lifting frame 403 and the brick taking and placing device 5 can be driven to lift on the second vertical frame 402 together, the brick taking and placing device 5 reaches the required height, and the lifting guide rail 407 plays a role in improving the lifting stability of the lifting frame 403; the lead screw motor 404 can be started, the lead screw motor 404 drives the second vertical frame 402 to rise along the first vertical frame 401, so that the height of the second vertical frame 402 is increased, the operation height of the brick taking and placing device 5 for taking and placing bricks is increased, and the brick taking and placing device is suitable for building a high wall.
The first lifting device 4 further comprises a counterweight 409, a pulley 410 and a rope, wherein the counterweight 409 is positioned in the first vertical frame 401, a through hole corresponding to the screw rod is formed in the center of the counterweight 409, the pulley 410 is arranged at the top of the second vertical frame 402, one end of the rope is connected with the top of the counterweight 409, the other end of the rope is connected with the top of the lifting frame 403, and the rope is in sliding fit with the pulley; counter weight 409 plays the effect that improves lifting frame 403, fragment of brick are got and are put device 5 and fragment of brick lift stability, and counter weight 409 is at the descending in-process, and the lead screw can pass counter weight 409 center through-hole, avoids counter weight 409 to influence the work of lead screw.
The brick picking and placing device 5 comprises a base 501, a rotating seat driving motor 502, a rotating seat 503, a first mounting piece 504, a first air cylinder 505, an intersecting type telescopic frame 506, a telescopic guide rod 507, a second mounting piece 508, a rotating device and a chuck, wherein the rotating seat driving motor 502 is arranged on the base 501, the power output end of the rotating seat driving motor 502 is fixedly connected with the center of the rotating seat 503, the side surface of the rotating seat 503 is connected with one side of the first mounting piece 504, the first air cylinder 505 is vertically arranged on the side surface of the first mounting piece 504, one end of the intersecting type telescopic frame 506 is connected with a piston rod of the first air cylinder 505, the other end of the intersecting type telescopic frame is connected with one side of the second mounting piece 508, the other side of the second mounting piece 508 is provided with the rotating device, the rotating end of the rotating device is connected with the chuck, an outer rod of the telescopic guide rod 507 is fixedly arranged on the side surface of the first mounting piece 504, and the end part of an inner rod of the telescopic guide rod 507 is connected with the second mounting piece 508, the telescopic direction of the telescopic guide rod 507 is parallel to the telescopic direction of the cross-shear type telescopic frame 506; the top and the back of the telescopic guide rod 507 are provided with a first electromagnetic lock 513.
The rotating device comprises a second cylinder 509, a connecting rod crank mechanism 510, a rotating wheel 511 and a protection box 512, wherein the second cylinder 509 and the protection box 512 are arranged on the side surface of the second mounting part 508, an opening is arranged on the side surface of the protection box 512, the rotating wheel 511 is arranged in the protection box 512 through a shaft, one end of the shaft penetrates out of the protection box 512 to be connected with a chuck, the end part of a piston rod of the second cylinder 509 is connected with the shaft through the connecting rod crank mechanism 510, the connecting rod crank mechanism 510 penetrates through the opening on the side surface of the protection box 512, and the rotating wheel 511 and the chuck are driven to rotate through the connecting rod crank mechanism 510 in the moving process of the piston rod of the second cylinder 509.
The chuck comprises a chuck mounting frame 514, a fixed clamp plate 515, a movable clamp plate 516, a third cylinder 517, a connecting rod 518 and a rotating plate 519, wherein the fixed clamp plate 515 is fixedly arranged at the front end of the chuck mounting frame 514, the fixed clamp plate 515 is perpendicular to the chuck mounting frame 514, the third cylinder 517 is arranged at the back of the chuck mounting frame 514, the end of a piston rod of the third cylinder 517 is fixedly connected with a rod body of the connecting rod 518, the rotating plate 519 is a folded plate, the end of a piston rod of the rotating plate 519 is movably connected with the lower end of the connecting rod 518, the folded part of the rotating plate 519 is movably connected with the bottom of the chuck mounting frame 514, the movable clamp plate 516 is fixedly arranged on the rotating plate 519, and the movable clamp plate 516 corresponds to the fixed clamp plate 515; anti-slip pads are respectively arranged on the opposite surfaces of the fixed clamping plate 515 and the movable clamping plate 516; the spring induction knife comprises a knife head connecting plate 520 and a movable knife head 521, one end of the knife head connecting plate 520 is fixedly connected with the upper end of the connecting rod 518, the other end of the knife head connecting plate 520 is connected with one end of the movable knife head 521 through a torsion spring, and the other end of the movable knife head 521 is bent; the working principle and the working process of the spring induction knife are as follows: when a brick enters between the fixed clamping plate 515 and the movable clamping plate 516, the movable cutter head 521 is jacked open by the brick, the movable cutter head 521 rotates, the rotated movable cutter head 521 can be in mutual induction fit with a sensor arranged on the lifting mortar sitting frame 201, and whether the brick enters between the fixed clamping plate 515 and the movable clamping plate 516 is determined before the brick is clamped; when bricks are clamped, a piston rod of the third cylinder 517 extends out, the connecting rod 518 and the spring sensing knife move forwards together, the rotating plate 519 enables the movable clamping plate 516 to retreat in the rotating process, namely the spring sensing knife and the movable clamping plate 516 move in a reverse dislocation mode, and the position of the spring sensing knife can be matched with a sensor arranged at a corresponding position on the chuck mounting frame 514 to detect whether the bricks are clamped or not; after the brick is put down, the movable cutter head 521 is reset under the action of the torsion spring, and meanwhile, the movable cutter head 521 moves to the initial position; the structure that spring response sword and connecting rod, rotor plate constitute jointly makes the spring response sword can change the position of spring response sword according to the different states of fragment of brick, can cooperate all kinds of inductors to use.
The second horizontal moving device 6 comprises a second horizontal rail 601, a second rail car 602, a supporting plate 603 and a moving frame 604, the second lifting device 7 comprises a fourth rack 701, a gear protection box 702, a gear and a second lifting motor 703, the second horizontal rail 601 comprises an upper horizontal rail and a lower horizontal rail, the lower horizontal rail can be installed on the ground of a construction site, the upper horizontal rail can be installed on a beam of a building on the construction site, the upper horizontal rail and the lower horizontal rail can also be connected together through a vertical frame, and the moving frame 604 can be connected with an installation hole of the supporting plate 603 at a corresponding height position according to the installation height of the upper horizontal rail on the construction site, so that the height position of the moving frame 604 can be adjusted to adapt to the installation height of the upper horizontal rail; the second rail car 602 is arranged on the lower horizontal rail, the support plate 603 is vertically arranged on the second rail car 602, a plurality of mounting holes are arranged on the support plate 603 from top to bottom, the moving frame 604 is detachably connected with the mounting holes, the upper end of the moving frame 604 is in sliding fit with the upper horizontal rail, two fourth racks 701 are arranged, the tooth surfaces of the four racks are opposite, the upper end and the lower end between the two fourth racks 701 are respectively connected through a fixing frame, the fourth rack 701 is vertically arranged on the second rail car 602, the upper end of the fourth rack 701 is in sliding fit with the upper second horizontal rail, the gear protection box 702 is sleeved on the fourth rack 701, one side of the gear protection box 702 is fixedly connected with one side of an L-shaped connecting frame 815, the second lifting motor 703 is arranged on the L-shaped connecting frame 815, the power output end of the second lifting motor 703 is provided with a gear, and the gear is arranged in the gear protection box 702, the gear is meshed with the two fourth racks 701, and the other side of the L-shaped connecting frame 815 is fixedly connected with the back of the die box 801; the second rail vehicle 602 is a well-known technique in the art, and the second rail vehicle 602 moves on the second horizontal rail 601 to realize the horizontal movement of the bottom slurry and the finishing device 8; the second lifting motor 703 drives the gear to rotate, and the bottom slurry and the trimming device 8 move upwards in the process of meshing the gear with the rack.
The bottom slurry and finishing device 8 comprises a mold box 801, a box cover 802, a second lifting cylinder 803, a pressing plate, a second horizontal cylinder 805, a pushing plate 806 and a push-pull connecting rod 807, wherein the mold box 801 is a square box body, the box cover 802 is arranged on the mold box 801, the left side and the bottom of the mold box 801 are both in an open structure, the second lifting cylinder 803 is arranged on the box cover 802, the pressing plate is positioned at the bottom of the box cover 802, the lifting end of the second lifting cylinder 803 penetrates through the box cover 802 and is connected with the pressing plate, a sandwich structure 808 is arranged inside the back of the mold box 801, a transverse groove 809 is formed in the inner side wall of the back of the mold box 801, the second horizontal cylinder 805 is arranged outside the back of the mold box 801, the pushing plate 806 is positioned on the inner wall of the right side of the mold box 801, the push-pull connecting rod 807 is arranged in the sandwich structure 808, an extension part formed by transversely extending one end of the push-pull connecting rod 807 penetrates through the transverse groove 809 and is fixedly connected with the pushing plate 806, an extension part formed by transversely extending the other end of the push-pull connecting rod 807 penetrates through the side wall of the back side of the mold box 801 and is connected with the horizontal moving end of the second horizontal cylinder 805, an opening 810 is formed in the left side face of the mold box 801 opposite to the extension part, and an opening 811 for a brick taking and placing device to enter is formed in the front side of the mold box 801;
the bottom sizing and finishing device 8 further comprises an automatic cover opening and closing device, the automatic cover opening and closing device comprises a rotating wheel driver 812, a rotating wheel 813, movable rods 814, an L-shaped connecting frame 815 and a mounting support 816, the L-shaped connecting frame 815 is fixedly arranged at the lower part of the outer side of the die box 801, the mounting support 816 is fixedly arranged on the L-shaped connecting frame 815, the rotating wheel 813 is arranged on the mounting support 816, the rotating wheel driver 812 is connected with the rotating wheel 813, so that the rotating wheel 813 rotates, two movable rods 814 are arranged, are inclined and are parallel to each other, the upper ends of the two movable rods 814 are rotatably connected with the side surface of the box cover 802, the lower end of one movable rod 814 is rotatably connected with the side surface of the mounting support 816, and the lower end of the other movable rod 814 is connected with the rotating wheel 813; the rotating wheel driver 812 is a known technology in the art, and may be a micro speed reduction motor, where the micro speed reduction motor drives the rotating wheel to rotate, or may be a cylinder and a connecting rod crank mechanism, where the end of a piston rod of the cylinder is connected with the rotating wheel through the connecting rod crank mechanism, and the connecting rod crank mechanism converts a linear motion into a rotational motion; when the cover needs to be opened, the rotating wheel driver 812 controls the rotating wheel 813 to rotate, the rotating wheel 813 drives the box cover 802 to move along an arc-shaped path through the movable rod 814 in the rotating process, and finally the box cover is moved to the rear of the die box 801; the automatic cover opening and closing device has the advantages of simple structure and convenience in use, and further improves the automation degree of construction;
the bottom grout and finishing device 8 further comprises a bottom grout coating device, the bottom grout coating device comprises an upper rotating device 804a, a lower rotating device 804b, a grout discharging hopper 804c and a grout coating pipe 804d, the upper rotating device 804a is arranged at the upper part of the L-shaped connecting frame 815, the lower rotating devices 804b are arranged at the middle part of the L-shaped connecting frame 815, one lower rotating device 804b corresponds to the left side of the die box 801, the other lower rotating device 804b corresponds to the right side of the die box 801, the grout discharging hopper 804c is inclined, the upper rotating device 804a is connected with the upper end of the grout discharging hopper 804c, the grout coating pipe 804d comprises an inverted Y-shaped pipe, the lower end of the grout coating pipe 804d is of a horn mouth structure with a narrow upper part and a wide lower part, the grout coating pipe 804d is respectively arranged at the left side and the right side of the die box 801, the grout coating pipe 804d is connected with the corresponding lower rotating device 804b through a connecting rod, the lower rotating device 804b can drive the plastering pipe 804d to rotate, and the upper rotating device 804a can drive the slurry discharging hopper 804c to rotate, so that the lower end of the slurry discharging hopper 804c corresponds to the upper end of the plastering pipe 804 d; the upper rotating device 804a and the lower rotating device 804b are well-known rotation driving devices, such as speed reducing motors; the upper rotating device 804a drives the slurry discharging hopper 804c to rotate to the position of the plastering pipe 804d needing grouting, slurry passes through the slurry discharging hopper 804c, then enters the plastering pipe 804d from the upper end of the plastering pipe 804d, is discharged from the lower end of the plastering pipe 804d and falls on a laid brick under the mold box 801, and forms two strip-shaped bottom slurries with narrow upper portions and narrow lower portions along with the movement of the mold box 801; an automatic slurry feeding pipe can be arranged at the upper end of the slurry discharging hopper 804c so as to facilitate automatic slurry feeding; when wall finishing is carried out in a wall building sequence from left to right, the mold box 801 is moved to a construction starting position, the slurry feeding hopper 804c rotates to the position of the slurry coating pipe 804d on the left side of the mold box 801, in the process that the mold box 801 moves rightwards, bottom slurry coating work of a first brick is completed, then the lower rotating device 804b controls the slurry coating pipe 804d on the left side of the mold box 801 to rotate by at least 90 degrees, so that the slurry coating pipe 804d is far away from the left side of the mold box 801, the left side of the mold box 801 is moved to the edge of the construction starting position conveniently, the slurry coating pipe 804d is prevented from blocking the mold box 801, and at the moment, a first brick to be built can be placed into the mold box 801; when the same layer of bricks are laid later, the position of the plastering pipe 804d on the left side of the mold box 801 is kept unchanged, and the grout feeding hopper 804c rotates to the plastering pipe 804d on the right side of the mold box 801, and the process of firstly plastering grout, then returning to the initial position and then placing bricks is continuously repeated; until the bottom grout of the last brick in the layer is completely plastered by the plastering pipe 804d on the right side of the mold box 801 and the mold box 801 returns, at the moment, the plastering pipe 804d on the right side of the mold box 801 rotates by at least 90 degrees, so that the plastering pipe 804d is far away from the right side of the mold box 801, the right side of the mold box 801 is conveniently moved to the edge of the construction tail end position in the layer, the plastering pipe 804d is prevented from blocking the mold box 801, and the last brick is completely put into.
The automatic wall building machine further comprises a feeding device 9 and a transfer device 10, wherein the feeding end of the feeding device 9 corresponds to the transfer device 10, and the transfer device 10 is positioned above the conveying starting end of the brick conveyor 1;
transfer device 10 includes striker plate 1001, installation backplate 1002, striker plate lift drive, holds in the palm material fixing device, presss from both sides material fixing device, striker plate 1001 is L shape riser, installation backplate 1002 sets firmly in the striker plate 1001 back, striker plate lift drive is connected with installation backplate 1002, and striker plate lift drive can drive striker plate 1001 slant and go up and down, and the bottom of the one side of striker plate 1001 that parallels with striker plate 1001 moving direction is equipped with holds in the palm material fixing device, and the another side outside of striker plate 1001 is equipped with presss from both sides material fixing device.
The striker plate lifting driving device comprises a transfer rack 1003, a fourth cylinder 1004, a guide rod 1005 and a sliding sleeve 1006, wherein the transfer rack 1003 and an installation back plate 1002 are arranged in parallel, the fourth cylinder 1004 is obliquely arranged on the transfer rack 1003, the driving end of the fourth cylinder 1004 is fixedly connected with the installation back plate 1002, the guide rod 1005 is obliquely and fixedly arranged in the transfer rack 1003, the guide rod 1005 and the fourth cylinder 1004 are parallel, the sliding sleeve 1006 is sleeved on the guide rod 1005, the sliding sleeve 1006 is in sliding fit with the guide rod 1005, and the side surface of the sliding sleeve 1006 is fixedly connected with the installation back plate 1002;
the material supporting and fixing device comprises a material supporting plate 1008, a fifth air cylinder 1009, a second electromagnetic lock 1010, a sixth air cylinder 1011, a connecting seat 1012 and a material blocking sheet 1013, wherein a material supporting plate 1008 body close to the rear end of the material supporting plate 1008 is rotatably connected with the lower part of the mounting back plate 1002, the fifth air cylinder 1009 is arranged on the outer side of the material blocking plate 1001, the driving end of the fifth air cylinder 1009 faces downwards vertically and corresponds to the rear end of the material supporting plate 1008, the driving end of the fifth air cylinder 1009 can press the rear end of the material supporting plate 1008 downwards to enable the material supporting plate 1008 to rotate, the second electromagnetic lock 1010 is arranged on the mounting back plate 1002, a hole is formed in the mounting back plate 1002 opposite to the locking part of the second electromagnetic lock 1010, the locking part of the second electromagnetic lock 1010 penetrates through the hole and is in locking fit with the material blocking plate 1001, the sixth air cylinder 1011 is arranged at the bottom of the material supporting plate 1008, the connecting seat 1012 is fixedly arranged at the bottom of the front end of the material supporting plate 1008, and two ends of the material blocking sheet 1013 extend in the opposite directions perpendicular to form a material blocking part and a connecting part, the material blocking part is positioned in front of the material supporting plate 1008, the connecting part is connected with the driving end of the sixth cylinder 1011, and the side surface of the material blocking sheet 1013 is rotatably connected with the connecting seat 1012;
the clamping fixing device comprises a mounting transverse frame 1015, a seventh air cylinder 1016, a movable connecting piece 1017, a mounting rod 1018 and a clamping plate 1019, the mounting transverse frame 1015 is fixedly arranged on the outer side of the material baffle 1001, the end part of the mounting transverse frame 1015 extends out of the material baffle 1001, the seventh air cylinder 1016 is arranged on the outer side of the end part of the mounting transverse frame 1015, one end of the mounting rod 1018 is fixedly connected with the top of the mounting transverse frame 1015, the mounting rod 1018 is inclined, the middle part of the movable connecting piece 1017 is sleeved on the mounting rod 1018, one end of the movable connecting piece 1017 is movably connected with the driving end of the seventh air cylinder 1016, the other end of the movable connecting piece 1017 is connected with the upper end of the clamping plate 1019, and the clamping plate 1019 is positioned on the inner side of the mounting transverse frame 1015;
the lower part of one side of the material baffle plate 1001 corresponding to the material supporting fixing device is provided with a press type induction switch 1020, when a brick reaches the material supporting plate 1008, the material contacts the press type induction switch 1020 and is used for determining that the brick reaches the material supporting plate 1008, so that the next operation can be conveniently carried out.
The transfer device 10 further comprises a first proximity switch 1007, the transfer rack 1003 opposite to the mounting backboard 1002 at the highest position is provided with the first proximity switch 1007, and the sensing end of the first proximity switch 1007 is in sensing fit with the mounting backboard 1002; the first proximity switch 1007 is used to detect whether the mounting back plate 1002 and the striker plate 1001 ascend and return, so as to perform the next operation.
The transfer device 10 further includes a second proximity switch 1014, the second proximity switch 1014 is disposed at one side of the fifth cylinder 1009, and an induction end of the second proximity switch 1014 is in induction fit with the rear end of the retainer plate 1008; the second proximity switch 1014 is used to detect whether the retainer plate 1008 is restored to a horizontal state for the next operation.
The wall building machine can also be provided with a brick cutting device 11, the brick cutting device 11 can be an oil cylinder type brick cutting machine well known by the technical personnel in the field, the brick cutting device 11 cuts bricks into certain specifications according to the construction requirement, and then the bricks are sent to the feeding device 9 through the brick sending device, so that the automatic brick cutting and wall building functions are realized.
The control device is a PLC or a single chip microcomputer, and logical control of each process is realized through the control device and the connection relationship among the control device, the brick conveyor 1, the lifting and setting device 2, the first horizontal moving device 3, the first lifting device 4, the brick taking and placing device 5, the second horizontal moving device 6, the second lifting device 7 and the bottom mortar and finishing device 8.
The utility model discloses theory of operation and working process: firstly, a block to be bricked is placed on a brick conveyor 1 to be conveyed, sent to a lifting mortar sitting device 2, and subjected to mortar sitting on the top of the brick and lifted to a certain height; then the brick taking and placing device 5 takes the bricks away, moves the bricks to a wall building position and puts the bricks down; before the bricks are put down, the bottom paste and finishing device 8 carries out bottom paste smearing operation, after the bricks are put down, the brick taking and placing device 5 returns to the initial position to wait for taking off a brick, and meanwhile, the finishing device 8 finishes the bricks, namely, one-time brick laying is finished; then the next brick is conveyed by the brick conveyor 1, lifted and placed by the slurry placing device 2 and lifted to a certain height, and the brick taking and placing device 5 continues to take and place bricks; according to different positions to be laid, the brick taking and placing device 5 can be driven by the first horizontal moving device 3 to move horizontally, and the bottom mortar and finishing device 8 can also be driven by the second horizontal moving device to move horizontally, namely the brick taking and placing device 5 and the bottom mortar and finishing device 8 are positioned at the positions corresponding to the positions to be laid, so that bottom mortar processing, brick placing and finishing operations are matched; by analogy, the same layer of bricks are laid in sequence, then the brick taking and placing device 5 can be moved upwards through the first lifting device 4, the bottom mortar and finishing device 8 is moved upwards to the corresponding position through the second lifting device 7, and then the next layer of bricks can be laid until the wall laying is finished; the brick taking and placing device 5 and the bottom slurry and finishing device 8 can correspondingly control the horizontal and longitudinal moving distance, namely the size of each brick laying area according to different brick specifications;
the utility model also comprises a feeding device 9 and a transfer device 10; the feeding device 9 sends the bricks to a material supporting plate 1008 on the material supporting fixing device, and the material supporting plate 1008 supports the bricks; then the clamping fixing device works, the seventh air cylinder 1016 is started, the end part of the movable connecting piece 1017 is pulled downwards, namely the movable connecting piece 1017 and the material clamping plate 1019 rotate, and the material clamping plate 1019 is clamped on the side face of the brick; the striker plate 1001 also plays a role in fixing the side of the brick; then, the fourth cylinder 1004 is started to drive the bricks to obliquely descend along the guide rod 1005 to a certain height, so that the bricks fall on the brick conveyor 1; in the descending process of the brick, the front of the brick is clamped by the material blocking part of the material blocking sheet 1013, so that the stability of the brick in descending is improved; then, the sixth air cylinder 1011 is started to drive the connecting part to retract, and the material blocking part is separated from the front of the brick in the rotating process of the material blocking sheet 1013; meanwhile, the second electromagnetic lock 1010 is controlled to be separated from the material supporting plate 1008, the material supporting plate 1008 rotates under the action of gravity, the front end of the material supporting plate 1008 falls downwards, namely the material supporting plate 1008 is separated from the bottom of a brick, the seventh cylinder 1016 drives the material clamping plate 1019 to reset, namely the material clamping plate 1019 is separated from the brick, and the brick conveyor 1 conveys the brick away; then, the fourth cylinder 1004 is started to drive the material blocking plate 1001, the material supporting fixing device and the material clamping fixing device to ascend and reset together; then the fifth air cylinder 1009 is started, the driving end presses the rear end of the retainer plate 1008 downwards, so that the retainer plate 1008 rotates and returns to a horizontal state, and meanwhile, the second electromagnetic lock 1010 is opened to lock the retainer plate 1008; the next brick transfer can be carried out;
the brick conveyor 1 conveys bricks to the lower clamping seat 204 of the lifting mortar sitting device 2, then the first lifting cylinder 206 is started to drive the mortar sitting mold 207 to descend, and the lower clamping seat 204 and the upper clamping seat 205 clamp the bricks; the first horizontal cylinder 204f drives the sliding table 204h to move, the arc-shaped bulge at the top of the sliding table 204h jacks up the boss 204e, so that the jacking block 204j ascends and jacks up bricks, and the stability of brick clamping can be greatly improved; after the brick is clamped by the clamping equipment, the sliding table 204h can be controlled to move, so that the arc-shaped protrusion and the boss 204e are staggered, and the top block 204j is reset; the brick ejecting mechanism is simple in structure and small in size, can be directly installed at the bottom of the lower clamping seat 204, does not influence the work of other mechanisms, and can effectively improve the clamping stability of bricks; then, the lifting traction device 203 is started to drive the lifting frame 202, the lower clamping seat 204, the upper clamping seat 205, the brick and the mortar sitting mold 207 to ascend to the designated height together; in the ascending process of the brick, a certain amount of slurry is sent to the top of the brick through the slurry pipe 207d, meanwhile, the driving motor 207b drives the scraper 207c to rotate, the scraper 207c scrapes the slurry on the brick uniformly to finish the slurry sitting, the slurry sitting is very convenient, and the slurry pipe 207d can be connected with a slurry feeder to realize automatic feeding; when the brick is clamped by the brick taking and placing device 5 to wait for being taken, the mortar sitting mold 207 is driven by the first lifting cylinder 206 to ascend and reset, and meanwhile, the lifting traction device 203 is started to drive the lifting frame 202, the lower clamping seat 204, the upper clamping seat 205 and the mortar sitting mold 207 to descend and reset together; after the mortar sitting mold 207 and the lifting frame 202 start to reset, the brick taking and placing device 5 can take the bricks away; in the descending process of the lifting frame 202, the lifting frame can be directly descended for resetting at one time or temporarily stopped for final resetting in the descending process according to requirements; after the mortar sitting mold 207 and the lifting frame 202 are reset, the process can be repeated to lift and sit mortar on the next brick;
when the brick taking and placing device 5 works, firstly, brick taking operation is performed, specifically, a rotating base driving motor 502 is started firstly, the rotating base driving motor 502 drives the brick taking and placing device to rotate through a rotating base 503, and stops after rotating to a brick position, so that the brick is positioned between a fixed clamping plate 515 and a movable clamping plate 516, a piston rod of a third air cylinder 517 is controlled to extend out, and a connecting rod 518 rotates a rotating plate 519 at a folding position in the moving process, so that the movable clamping plate 516 approaches to the fixed clamping plate 515, and the brick is clamped; then, the brick taking and placing device is rotated by the rotating seat driving motor 502, so that bricks are taken away, and the bricks are rotated to the designated positions; the connecting rod crank mechanism 510 is a mechanism for converting linear driving into rotary driving, which is well known to those skilled in the art, and a piston rod of the second cylinder 509 drives the rotating wheel 511 to rotate through the connecting rod crank mechanism 510 in the expansion and contraction process, so as to drive the chuck to rotate, so that the rotating device rotates the brick by 90 degrees, the top surface of the brick sitting slurry is rotated to the side direction, and the surface of the brick sitting slurry corresponds to the other surface of the brick sitting slurry; before placing bricks, a first air cylinder 505 can be started to drive the cross-shear type telescopic frame 506 to extend, so that the chuck extends to a certain length, the bricks are placed after the chuck reaches a specified brick placing position, the operation range of the bricks is expanded, when the cross-shear type telescopic frame 506 extends, the inner rod bodies of the telescopic guide rods also extend together, the telescopic guide rods play a role in enhancing the telescopic stability of the cross-shear type telescopic frame, and the anti-skid pads play a role in skid resistance in the process of clamping the bricks; then, a piston rod of the third air cylinder 517 is controlled to retract, and the chuck loosens the bricks to finish brick placing; when placing bricks, the bricks are placed into the mold box 801 of the bottom grout and finishing device 8; the top and the back of the telescopic guide rod 507 are provided with first electromagnetic locks 513 to play a role of fixing the brick taking and placing device 5, and when the first electromagnetic locks on the back of the telescopic guide rod 507 work, the brick taking and placing device 5 is fixed with the first lifting device 4, specifically with the lifting frame 403 of the first lifting device 4; when the brick taking and placing device 5 rotates to lift the mortar sitting device 2 to clamp the brick, the first electromagnetic lock at the top of the telescopic guide rod 507 works, the first electromagnetic lock can correspondingly lift the mortar sitting frame 201, so that the brick taking and placing device 5 is fixed with the lifting mortar sitting frame 201, and the stability of the brick taking and placing device is improved.
Before the mold box 801 is put into the brick, the bottom grout and the trimming device 8 are placed on the laid brick, and the bottom grout and the trimming device 8 are located at the next position to be laid opposite to the laid brick in the same layer; the vibrated concrete is used as bottom grout of bricks to be laid and is smeared on the laid bricks below the mold box 801 through a bottom grout smearing device; after the box cover 802 is opened through the automatic cover opening and closing device, the brick to be laid is placed into the mold box 801 through the brick taking and placing device 5, the opening 811 plays a role of facilitating the brick taking and placing device 5 to enter and exit the mold box 801, and when the brick taking and placing device 5 returns to the initial position, the box cover 802 is closed; starting the second lifting cylinder 803, pressing the bricks by the pressing plate, starting the second horizontal cylinder 805 at the same time, enabling the push-pull connecting rod 807 to drive the push plate 806 to push the bricks to the adjacent bricks laid on the same layer, and enabling the bottoms and the mortar sitting surfaces of the bricks to be in close contact with the transverse and longitudinal adjacent bricks, so as to finish the wall-building finishing of the bricks, wherein in the working process of the second horizontal cylinder 805, the second horizontal moving device 6 synchronously and horizontally moves the bottom mortar and the finishing device 8 forwards and moves the bottom mortar and the finishing device 8 to the next position to be built; before the brick is placed after the brick is taken by the brick taking and placing device 5, the brick taking and placing device 5 is moved to a position corresponding to the bottom mortar and the trimming device 8 through the first horizontal moving device 3 so as to lay the next brick;
continuously repeating the processes, and enabling the first horizontal moving device 3, the brick picking and placing device 5, the second horizontal moving device 6, the bottom mortar and the finishing device 8 to be matched with each other to finish building the same layer of bricks; when a next layer of bricks is laid from bottom to top, the first lifting device 4 moves the bottom slurry and the trimming device 8 upwards, meanwhile, the second lifting device 7 can move the brick taking and placing device 5 upwards to the position corresponding to the bottom slurry and the trimming device 8, and then the layer of bricks are laid continuously in a matching manner; the process of laying bricks is repeated continuously, and the wall surface is laid.

Claims (10)

1. An automatic wall building machine is characterized by comprising a brick conveyor (1), a lifting and slurry taking device (2), a first horizontal moving device (3), a first lifting device (4), a brick taking and placing device (5), a second horizontal moving device (6), a second lifting device (7), a bottom slurry and finishing device (8) and a control device, wherein the conveying tail end of the brick conveyor (1) is positioned in the lifting and slurry taking device (2), the lifting and slurry taking device (2) is positioned on one side of the first horizontal moving device (3), the first lifting device (4) is arranged on the first horizontal moving device (3), the first horizontal moving device (3) drives the first lifting device (4) to move horizontally, the brick taking and placing device (5) is connected with the first lifting device (4), the first lifting device (4) drives the brick taking and placing device (5) to lift, the brick picking and placing device (5) corresponds to the lifting and mortar sitting device (2), the second horizontal moving device (6) is located on the other side of the first horizontal moving device (3) and is parallel to the first horizontal moving device, the second lifting device (7) is arranged on the second horizontal moving device (6), the second horizontal moving device (6) drives the second lifting device (7) to move horizontally, the bottom mortar and the finishing device (8) are connected with the second lifting device (7), the second lifting device (7) drives the bottom mortar and the finishing device (8) to lift, the bottom mortar and the finishing device (8) correspond to the brick picking and placing device (5), and the control device is respectively corresponding to the brick picking and placing device (1), the lifting and mortar sitting device (2), the first horizontal moving device (3), the first lifting device (4), the brick picking and placing device (5), the second horizontal moving device (6), The second lifting device (7) and the bottom slurry are electrically connected with the finishing device (8).
2. The automatic wall building machine according to claim 1, characterized in that the lifting mortar sitting device (2) comprises a lifting mortar sitting frame (201), a lifting frame (202), a lifting traction device (203), a lower clamping seat (204), an upper clamping seat (205), a first lifting cylinder (206) and a mortar sitting mold (207), the lifting frame (202) is positioned in the lifting mortar sitting frame (201), the lifting traction device (203) is arranged at the top of the lifting mortar sitting frame (201), the lifting traction device (203) pulls the lifting frame (202) to lift through a rope, the mortar sitting mold (207) is positioned at the upper part in the lifting frame (202), the lower clamping seat (204) is fixedly arranged at the inner side of the lower part of the lifting frame (202), the upper clamping seat (205) is fixedly arranged at the bottom of the side of the mortar sitting mold (207), the upper clamping seat (205) corresponds to the lower clamping seat (204), the lower mounting plate (208) is fixedly arranged at the side of the lower clamping seat (204), an upper mounting plate (209) is fixedly arranged on the side surface of the upper clamping seat (205), the first lifting cylinder (206) is arranged at the bottom of the lower mounting plate (208), and the lifting part of the first lifting cylinder (206) penetrates through the lower mounting plate (208) and is connected with the bottom of the upper mounting plate (209), so that the first lifting cylinder (206) can drive the pulp sitting mold (207) to lift;
the brick jacking device is characterized in that a brick jacking mechanism is arranged at the bottom of the lower clamping seat (204), the brick jacking mechanism comprises an installation table (204 a), a sliding rod (204 b), a lifting table (204 c), a push rod (204 d), a boss (204 e), a first horizontal cylinder (204 f), a first connecting frame (204 g) and a sliding table (204 h), the upper end of the sliding rod (204 b) is fixedly connected with the bottom of the lower clamping seat (204), the lower end of the sliding rod is fixedly connected with the installation table (204 a), the lifting table (204 c) is sleeved on the sliding rod (204 b) and is in sliding fit with the sliding rod (204 b), the end part of the lifting table (204 c) is fixedly provided with the push rod (204 d), a hole (204 i) is formed in the lower clamping seat (204) opposite to the push rod (204 d), a jacking block (204 j) is arranged in the hole (204 i), the bottom of the jacking block (204 j) is fixedly connected with the upper end of the push rod (204 d), and the boss (204 e) is fixedly arranged at the bottom of the lifting table (204 c), the first horizontal cylinder (204 f) and the sliding table (204 h) are arranged on the mounting table (204 a), the driving end of the first horizontal cylinder (204 f) is connected with the sliding table (204 h) through a first connecting frame (204 g), so that the first horizontal cylinder (204 f) can drive the sliding table (204 h) to reciprocate on the mounting table (204 a), the sliding table (204 h) corresponds to the boss (204 e), an arc-shaped bulge is arranged at the top of the sliding table (204 h), and the horizontal position of the top of the arc-shaped bulge is higher than the horizontal position of the bottom of the boss (204 e);
sit thick liquid mould (207) and be tubular structure, be equipped with motor mounting panel (207 a) in sitting thick liquid mould (207), be equipped with driving motor (207 b) on motor mounting panel (207 a), driving motor (207 b) are located the axis department of sitting thick liquid mould (207), the power take off portion of driving motor (207 b) is vertical down and pass motor mounting panel (207 a), and power take off portion is equipped with scraper blade (207 c), sits and is equipped with thick liquid pipe (207 d) in thick liquid mould (207), and thick liquid pipe (207 d) discharge end corresponds with the thick liquid hole on motor mounting panel (207 a).
3. The automatic wall building machine according to claim 2, characterized by further comprising a brick clamping sensing device, wherein the brick clamping sensing device comprises a guide sleeve (210 a), a spring (210 b), a U-shaped rod (210 c), a movable plate (210 d) and a sensing switch (210 e), the guide sleeve (210 a) is fixedly arranged on the outer side of the upper clamping seat (205), the spring (210 b) is arranged at the lower end of the guide sleeve (210 a), one end of the U-shaped rod (210 c) is positioned outside the mortar sitting mold (207), the end of the U-shaped rod penetrates through the guide sleeve (210 a) and the spring (210 b), the movable plate (210 d) is fixedly arranged at the end of the U-shaped rod (210 c), the lower end of the spring (210 b) is connected with the movable plate (210 d), the other end of the U-shaped rod (210 c) is positioned in the mortar sitting mold (207) and penetrates through the upper clamping seat (205), the sensing switch (210 e) is arranged on the outer side of the upper clamping seat (205), the inductive switch (210 e) is in inductive fit with the movable plate (210 d); the guide sleeves (210 a) are arranged in sequence along the length direction of the upper clamping seat (205), each guide sleeve (210 a) corresponds to one spring (210 b), one U-shaped rod (210 c) and one movable plate (210 d), the tops of the U-shaped rods (210 c) are connected together through a connecting frame, and the induction switch (210 e) is in induction fit with one movable plate (210 d).
4. The automatic wall building machine according to claim 2, further comprising an elevation positioning mechanism (211), wherein the elevation positioning mechanism comprises a first rack (211 a), a second rack (211 b), a sliding sleeve (211 c), a gear protecting sleeve (211 d) and a sensing plate (211 e), the tooth surface of the first rack (211 a) is arranged opposite to the tooth surface of the second rack (211 b), the upper end of the first rack (211 a) is fixedly connected with the side surface of the upper mounting plate (209), the lower end of the first rack (211 a) is in sliding fit with the sliding sleeve (211 c) arranged on the side surface of the lower mounting plate (208), the upper end of the second rack (211 b) is in sliding fit with the sliding sleeve (211 c) arranged on the upper mounting plate (209), the lower end of the second rack (211 b) is fixedly connected with the side surface of the lower mounting plate (208), and gears are respectively engaged at the upper part, the middle part and the lower part between the first rack (211 a) and the second rack (211 b), the gear outside is equipped with gear protection sleeve (211 d), and first rack (211 a), gear protection sleeve (211 d) are passed in second rack (211 b), the pivot at gear center and gear protection sleeve (211 d) inner wall connection, gear protection sleeve (211 d) side at middle part between first rack (211 a) and second rack (211 b) is equipped with tablet (211 e), tablet (211 e) and the inductor response cooperation of promotion sitting thick liquid frame (201) side setting.
5. The automatic walling machine according to claim 1, characterized in that the brick picking and placing device (5) comprises a base (501), a rotary seat driving motor (502), a rotary seat (503), a first mounting member (504), a first cylinder (505), an intersecting type telescopic frame (506), a telescopic guide rod (507), a second mounting member (508), a rotating device and a chuck, wherein the rotary seat driving motor (502) is arranged on the base (501), the power output end of the rotary seat driving motor (502) is fixedly connected with the center of the rotary seat (503), the side surface of the rotary seat (503) is connected with one side of the first mounting member (504), the first cylinder (505) is vertically arranged on the side surface of the first mounting member (504), one end of the intersecting type telescopic frame (506) is connected with the piston rod of the first cylinder (505), and the other end of the intersecting type telescopic frame is connected with one side of the second mounting member (508), a rotating device is arranged on the other side of the second mounting piece (508), the rotating end of the rotating device is connected with the chuck, an outer rod body of a telescopic guide rod (507) is fixedly arranged on the side surface of the first mounting piece (504), the end part of an inner rod body of the telescopic guide rod (507) is connected with the second mounting piece (508), and the telescopic direction of the telescopic guide rod (507) is parallel to the telescopic direction of the cross-shear type telescopic frame (506); the top and the back of the telescopic guide rod (507) are provided with first electromagnetic locks (513).
6. The automatic wall building machine according to claim 5, characterized in that the rotating device comprises a second cylinder (509), a connecting rod crank mechanism (510), a rotating wheel (511) and a protection box (512), wherein the second cylinder (509) and the protection box (512) are both arranged on the side of the second mounting member (508), an opening is arranged on the side of the protection box (512), the rotating wheel (511) is arranged in the protection box (512) through a shaft, one end of the shaft penetrates through the protection box (512) to be connected with the chuck, the end of a piston rod of the second cylinder (509) is connected with the shaft through the connecting rod crank mechanism (510), the connecting rod crank mechanism (510) penetrates through the opening on the side of the protection box (512), and the rotating wheel (511) and the chuck are driven to rotate by the connecting rod crank mechanism (510) in the moving process of the piston rod of the second cylinder (509).
7. The automatic wall building machine according to claim 5, characterized in that the chuck comprises a chuck mounting frame (514), a fixed clamp plate (515), a movable clamp plate (516), a third cylinder (517), a connecting rod (518) and a rotating plate (519), the fixed clamp plate (515) is fixedly arranged at the end part of the front surface of the chuck mounting frame (514), and the fixed splint (515) is vertical to the chuck mounting rack (514), the third cylinder (517) is arranged on the back of the chuck mounting rack (514), the end part of the piston rod of the third cylinder (517) is fixedly connected with the rod body of the connecting rod (518), the rotating plate (519) is a folding plate, the end part of a piston rod of the rotating plate (519) is movably connected with the lower end of the connecting rod (518), the folding part of the rotating plate (519) is movably connected with the bottom of the chuck mounting rack (514), the movable clamping plate (516) is fixedly arranged on the rotating plate (519), and the movable clamping plate (516) corresponds to the fixed clamping plate (515); anti-skid pads are respectively arranged on the surfaces of the fixed clamping plate (515) opposite to the movable clamping plate (516); the spring induction knife comprises a knife head connecting plate (520) and a movable knife head (521), one end of the knife head connecting plate (520) is fixedly connected with the upper end of a connecting rod (518), the other end of the knife head connecting plate is connected with one end of the movable knife head (521) through a torsion spring, and the other end of the movable knife head (521) is bent.
8. The automatic wall building machine according to claim 1, characterized in that the bottom grout and trimming device (8) comprises a mold box (801), a box cover (802), a second lifting cylinder (803), a pressing plate, a second horizontal cylinder (805), a pushing plate (806) and a push-pull connecting rod (807), the mold box (801) is a square box body, the box cover (802) is arranged on the mold box (801), the left side and the bottom of the mold box (801) are both open structures, the second lifting cylinder (803) is arranged on the box cover (802), the pressing plate is arranged at the bottom of the box cover (802), the lifting end of the second lifting cylinder (803) penetrates through the box cover (802) and is connected with the pressing plate, the inside of the back of the mold box (801) is a sandwich structure (808), the inner side wall of the back of the mold box (801) is provided with a transverse groove (809), the outside of the back of the mold box (801) is provided with a second horizontal cylinder (805), the push plate (806) is positioned on the inner wall of the right side of the mold box (801), the push-pull connecting rod (807) is arranged in the sandwich structure (808), an extending part formed by transversely extending one end of the push-pull connecting rod (807) penetrates through a transverse groove (809) and is fixedly connected with the push plate (806), an extending part formed by transversely extending the other end of the push-pull connecting rod (807) penetrates through the side wall of the back side of the mold box (801) and is connected with the horizontally moving end of the second horizontal cylinder (805), an opening (810) is formed in the left side face of the mold box (801) opposite to the extending part, and an opening (811) into which a brick taking and placing device enters is formed in the front of the mold box (801);
also comprises an automatic cover opening and closing device, the automatic cover opening and closing device comprises a rotating wheel driver (812), a rotating wheel (813), a movable rod (814), an L-shaped connecting frame (815) and a mounting bracket (816), the L-shaped connecting frame (815) is fixedly arranged at the lower part of the outer side of the die box (801), the mounting bracket (816) is fixedly arranged on the L-shaped connecting frame (815), the rotating wheel (813) is arranged on the mounting bracket (816), the rotating wheel driver (812) is arranged on the mounting bracket (816), the rotary wheel driver (812) is connected with the rotary wheel (813) to rotate the rotary wheel (813), two movable rods (814) are arranged and are inclined and parallel to each other, the upper ends of the two movable rods (814) are rotatably connected with the side surface of the box cover (802), the lower end of one movable rod (814) is rotatably connected with the side surface of the mounting bracket (816), and the lower end of the other movable rod (814) is connected with the rotating wheel (813);
the bottom-smearing slurry device comprises an upper rotating device (804 a), a lower rotating device (804 b), a slurry discharging hopper (804 c) and a bottom-smearing pipe (804 d), wherein the upper rotating device (804 a) is arranged at the upper part of an L-shaped connecting frame (815), the number of the lower rotating devices (804 b) is two, the lower rotating devices (804 b) are arranged at the middle part of the L-shaped connecting frame (815), one lower rotating device (804 b) corresponds to the left side of a die box (801), the other lower rotating device (804 b) corresponds to the right side of the die box (801), the slurry discharging hopper (804 c) is inclined, the upper rotating device (804 a) is connected with the upper end of the slurry discharging hopper (804 c), the bottom-smearing pipe (804 d) comprises an inverted Y-shaped pipe, the lower end of the bottom-smearing pipe (804 d) is of a horn-mouth structure which is narrow at the upper part and wide part, the two bottom-smearing pipes (804 d) are respectively positioned at the left side and the right side of the die box (801), the lower rotating device (804 b) is connected with the corresponding lower rotating device (804 d) through a connecting rod, the lower rotating device (804 b) can drive the plastering pipe (804 d) to rotate, the upper rotating device (804 a) can drive the slurry discharging hopper (804 c) to rotate, and the lower end of the slurry discharging hopper (804 c) corresponds to the upper end of the plastering pipe (804 d).
9. The automatic wall building machine according to claim 1, characterized by further comprising a feeding device (9) and a transfer device (10), wherein the feeding end of the feeding device (9) corresponds to the transfer device (10), and the transfer device (10) is positioned above the conveying starting end of the brick conveyor (1);
transfer device (10) are including striker plate (1001), installation backplate (1002), striker plate lift drive, hold in the palm material fixing device, press from both sides material fixing device, its characterized in that striker plate (1001) are L shape riser, installation backplate (1002) set firmly in striker plate (1001) back, striker plate lift drive is connected with installation backplate (1002), and striker plate lift drive can drive striker plate (1001) slant and go up and down, and the bottom of the one side of striker plate (1001) that parallels with striker plate (1001) moving direction is equipped with holds in the palm material fixing device, and the another side outside of striker plate (1001) is equipped with presss from both sides material fixing device.
10. The automatic wall building machine according to claim 9, wherein the striker plate lifting drive device comprises a transfer frame (1003), a fourth cylinder (1004), a guide rod (1005) and a sliding sleeve (1006), the transfer frame (1003) is arranged in parallel with the mounting backboard (1002), the fourth cylinder (1004) is obliquely arranged on the transfer frame (1003), a driving end of the fourth cylinder (1004) is fixedly connected with the mounting backboard (1002), the guide rod (1005) is obliquely and fixedly arranged in the transfer frame (1003), the guide rod (1005) is parallel with the fourth cylinder (1004), the sliding sleeve (1006) is sleeved on the guide rod (1005), the sliding sleeve (1006) is in sliding fit with the guide rod (1005), and the side surface of the sliding sleeve (1006) is fixedly connected with the mounting backboard (1002);
the material supporting fixing device comprises a material supporting plate (1008), a fifth air cylinder (1009), a second electromagnetic lock (1010), a sixth air cylinder (1011), a connecting seat (1012) and a material blocking sheet (1013), wherein a plate body of the material supporting plate (1008) close to the rear end of the material supporting plate (1008) is rotatably connected with the lower part of the mounting back plate (1002), the fifth air cylinder (1009) is arranged on the outer side of the material blocking plate (1001), the driving end of the fifth air cylinder (1009) faces downwards vertically and corresponds to the rear end of the material supporting plate (1008), the driving end of the fifth air cylinder (1009) can press the rear end of the material supporting plate (1008) downwards to enable the material supporting plate (1008) to rotate, the second electromagnetic lock (1010) is arranged on the mounting back plate (1002), a hole is formed in the mounting back plate (1002) opposite to the locking part of the second electromagnetic lock (1010), the locking part of the second electromagnetic lock (1010) penetrates through the hole and is in locking fit with the material blocking plate (1002), and the sixth air cylinder (1011) is arranged at the bottom of the material supporting plate (1008), the connecting seat (1012) is fixedly arranged at the bottom of the front end of the material supporting plate (1008), two ends of the material blocking piece (1013) extend in opposite directions perpendicular to the material blocking piece (1013) to form a material blocking part and a connecting part, the material blocking part is positioned in front of the material supporting plate (1008), the connecting part is connected with the driving end of the sixth air cylinder (1011), and the side surface of the material blocking piece (1013) is rotatably connected with the connecting seat (1012);
the clamping fixing device comprises a mounting transverse frame (1015), a seventh cylinder (1016), a movable connecting piece (1017), a mounting rod (1018) and a clamping plate (1019), wherein the mounting transverse frame (1015) is fixedly arranged on the outer side of the material baffle plate (1001), the end part of the mounting transverse frame (1015) extends out of the material baffle plate (1001), the seventh cylinder (1016) is arranged on the outer side of the end part of the mounting transverse frame (1015), one end of the mounting rod (1018) is fixedly connected with the top of the mounting transverse frame (1015), the mounting rod (1018) is inclined, the middle part of the movable connecting piece (1017) is sleeved on the mounting rod (1018), one end of the movable connecting piece (1017) is movably connected with the driving end of the seventh cylinder (1016), the other end of the movable connecting piece is connected with the upper end of the clamping plate (1019), and the clamping plate (1019) is positioned on the inner side of the mounting transverse frame (1015);
the lower part of one surface of the material baffle plate (1001) corresponding to the material supporting fixing device is provided with a press type induction switch (1020).
CN202120475017.8U 2021-03-05 2021-03-05 Automatic wall building machine Active CN214498450U (en)

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CN202120475017.8U CN214498450U (en) 2021-03-05 2021-03-05 Automatic wall building machine

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CN202120475017.8U CN214498450U (en) 2021-03-05 2021-03-05 Automatic wall building machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113719143A (en) * 2021-03-05 2021-11-30 张生福 Automatic wall building machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113719143A (en) * 2021-03-05 2021-11-30 张生福 Automatic wall building machine

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