CN214488426U

CN214488426U - Production line of automatic transmission mode of stamping waste

Info

Publication number: CN214488426U
Application number: CN202022718462.0U
Authority: CN
Inventors: 王玉辉
Original assignee: Yihe Precision Industry Weihai Co ltd
Current assignee: Yihe Precision Industry Weihai Co ltd
Priority date: 2020-11-21
Filing date: 2020-11-21
Publication date: 2021-10-26
Anticipated expiration: 2030-11-21

Abstract

The utility model discloses a production line of punching press waste material automatic conveying mode, including chassis, scavenging material pole and laser sensor, chassis top middle part is provided with gathers the hopper, it is provided with the scavenging material motor to gather on the outside lateral wall of hopper, the scavenging material motor kinetic energy output is provided with the scavenging material pole, chassis bottom one side is provided with the backplate, be provided with on the inside both sides wall of backplate laser sensor. By arranging the material collecting hopper, the waste material collecting box, the material sweeping rod and the material sweeping motor, waste materials on the punching plate can be intelligently and quickly collected, the manual collection operation is omitted, manual physical strength is saved, and the working efficiency is greatly improved; through setting up sealed pipeline and puigging, can effectively reduce the noise that metal waste and device inner wall produced, weaken the device and disturb the noise of operational environment, be favorable to staff's high-efficient work.

Description

Production line of automatic transmission mode of stamping waste

Technical Field

The utility model belongs to the technical field of the stamping equipment, specifically speaking relates to a production line of punching press waste material automatic transmission mode.

Background

The stamping process is a production technology for obtaining product parts with certain shape, size and performance by directly applying deformation force to a plate in a die and deforming the plate by means of the power of conventional or special stamping equipment, wherein the plate, the die and the equipment are three elements of the stamping process. Stamping is a cold metal deformation process. Therefore, the method is called cold stamping or sheet stamping, stamping for short, and is one of the main methods for metal plastic processing (or pressure processing).

The waste material in the stamping production accounts for 30-70% of the stamping material, and the problem that the stamping waste material is not smoothly removed is a common problem in various faults of the die. Once this occurs, the operator may waste time and labor to clean the waste material, and the accumulated waste material may damage the product and crack the edge.

Most of current punching press waste discharge device all are artifical the collection, then the conveying of rethread conveyor, this mode comparatively consumes physical power, work efficiency is low, secondly, lack the device of making an uproar of falling on the current punching press waste discharge device, make the waste material produce great noise when entering into the device, influence staff's operational environment, and finally, the punching press waste discharge device is mostly manual monitoring when transmitting the waste material, lacks the part that automatic monitoring blockked up, the input of human cost has been increased.

In view of this, the present invention is provided.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model lies in overcoming the not enough of prior art, provides a production line of punching press waste material automatic transmission mode, for solving above-mentioned technical problem, the utility model discloses a technical scheme's basic design is:

the utility model provides a production line of punching press waste material automatic conveying mode, includes the chassis, sweeps material pole and laser sensor, chassis top middle part is provided with gathers the hopper, it sweeps the material motor to be provided with on the outside lateral wall of hopper to gather, it is provided with to sweep material motor kinetic energy output sweep the material pole, chassis bottom one side is provided with the backplate, be provided with on the inside both sides wall of backplate laser sensor.

The material collecting hopper and the case base are welded and fixed, a waste material collecting box is welded at the bottom in the material collecting hopper and the case base, and the sweeping motor and the material collecting hopper are installed through bolts.

Sweep the material pole with sweep material motor kinetic energy output and pass through the key-type connection, sweep material motor bottom and install electric putter two through the draw-in groove, electric putter two with the case seat passes through the bolt installation.

The backplate with the machine case seat inner wall passes through the bolt fastening, the backplate both ends are rotated through the axle piece and are connected with the driving roller, the nested conveyer belt that has on the driving roller, there is the bracing piece through threaded connection on the inside both sides wall of backplate, there is electric putter one through the threaded fastening between the bracing piece.

Through adopting above-mentioned technical scheme, the quick-witted case seat is made for thick matter metal material, is favorable to carrying out a stable support to the punching press mechanism at punching press board top, the conveyer belt top has the line grain, skids when preventing the waste material piece from conveying.

The mushroom top post is fixed at the top end of the first electric push rod through a clamping groove, a control circuit box is installed on one side wall of the outer portion of the guard plate through a screw, a circuit of the control circuit box is hidden in the inner wall of the guard plate, and the first electric push rod and the laser sensor are communicated with the control circuit box through wires.

The driving roller runs through backplate one end has motor two through the key-type connection, just right on the backplate there is the operation pilot lamp through the bolt fastening on two lateral walls of motor, the welding of garbage collection box top four corners department has the erection column, there is the punching press board at the erection column top through draw-in groove fixed mounting.

The stamping plate is provided with a first feeding hole, the outer wall of the waste collection box is provided with a second feeding hole, a lower sliding inclined plate is formed inside the waste collection box, and a vibration mechanism is fixedly arranged between the bottom of the lower sliding inclined plate and the waste collection box.

By adopting the technical scheme, a circuit box control chip connected with the first electric push rod and the laser sensor is arranged in the control circuit box, the operation indicating lamp is provided with an alarm sound box for reminding remote staff of coming to process faults in time, and the vibration mechanism is composed of a vibration circuit and a vibration chip.

The waste collecting tank is characterized in that a sealed pipeline is welded at the bottom of the waste collecting tank, a sound insulation layer is formed on the inner wall of the sealed pipeline, and material driving rollers are rotatably connected to the two side walls of the bottom of the sealed pipeline through shaft pieces.

The embedded general control circuit board that has on the outside one side of chassis seat, under the general control circuit board with the chassis seat has motor one through the bolt fastening, motor one with it all nests between the material roller to drive has drive assembly, drive assembly includes band pulley and belt.

By adopting the technical scheme, the surface of the material driving roller is provided with the protrusions to ensure that the waste material blocks can be effectively pushed out, and the master control circuit board is internally provided with the circuit for intelligent analysis and processing to set the total operation rhythm of the device and keep reasonable matching work.

After the technical scheme is adopted, compared with the prior art, the utility model following beneficial effect has.

1. The utility model has the advantages that the waste on the punching plate can be intelligently and rapidly collected by arranging the collecting hopper, the waste collecting box, the sweeping rod and the sweeping motor, so that the manual collection operation is omitted, the manual physical force is saved, and the working efficiency is greatly improved;

2. the utility model can effectively reduce the noise generated by the metal waste and the inner wall of the device by arranging the sealing pipeline and the sound insulation layer, reduce the noise interference of the device to the working environment and facilitate the high-efficiency work of the staff;

3. the utility model discloses a set up laser sensor, electric putter two and mushroom fore-set, but the jam condition of waste material on the intelligent monitoring transport mechanism to intelligence mediation, great improvement the level of the intelligent operation of device reduces artificial access, reduce cost.

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view showing the position relationship among the scrap collecting box, the sealing duct and the conveyor belt according to the present invention;

FIG. 3 is a left sectional view of the middle sealing pipe and the waste collection box of the present invention;

FIG. 4 is a schematic view of the connection relationship between the sweeping motor, the sweeping rod and the electric push rod II;

fig. 5 is a front sectional view of the middle guard plate of the present invention.

In the figure: 1-a chassis base; 2-punching the plate; 3-mounting a support column; 4-a waste collection box; 5-material sweeping rod; 6-a sweeping motor; 7-a first feeding hole; 8-a downward sliding sloping plate; 9-sealing the pipeline; 10-a material driving roller; 11-a conveyor belt; 12-a guard plate; 13-a first motor; 14-a drive assembly; 15-driving rollers; 16-motor two; 17-a vibration mechanism; 18-a sound-insulating layer; 19-electric push rod one; 20-a support bar; 21-mushroom topping column; 22-a laser sensor; 23-control circuit box; 24-a master control circuit board; 25-running indicator light; 26-a polymerization hopper; 27-feeding hole two.

It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments, and the following embodiments are used for illustrating the present invention, but do not limit the scope of the present invention.

Example one

As shown in fig. 1-5, a production line of an automatic stamping waste conveying mode includes a machine case base 1, a material collecting hopper 26 is arranged in the middle of the top end of the machine case base 1, a material sweeping motor 6 is arranged on one side wall outside the material collecting hopper 26, the material sweeping rod 5 is arranged at the kinetic energy output end of the material sweeping motor 6, a protection plate 12 is arranged on one side of the bottom of the machine case base 1, and laser sensors 22 are arranged on two side walls inside the protection plate 12.

As shown in fig. 1, fig. 2 and fig. 5, gather hopper 26 and chassis base 1 welded fastening, it has garbage collection box 4 to gather bottom and chassis base 1 welding in the hopper 26, sweep material motor 6 and gather hopper 26 and pass through the bolt installation, sweep material pole 5 and sweep material motor 6 kinetic energy output end pass through the key-type connection, sweep material motor 6 bottom and install electric putter two 28 through the draw-in groove, electric putter two 28 and chassis base 1 pass through the bolt installation, backplate 12 passes through the bolt fastening with chassis base 1 inner wall, backplate 12 both ends are connected with driving roller 15 through the axle piece rotation, driving roller 15 is last to have nested conveyer belt 11, there is bracing piece 20 through threaded connection on backplate 12 inside both sides wall, there is electric putter one 19 through the threaded fastening between the bracing piece 20.

In this embodiment, the machine case base 1 is made of thick metal material, which is beneficial to stably supporting the punching mechanism on the top of the punching plate 2, and the top of the conveyor belt 11 is provided with veins to prevent the waste material block from slipping when being conveyed.

As shown in fig. 1, 3, 4 and 5, a mushroom top post 21 is fixed at the top end of the electric push rod one 19 through a clamping groove, a control circuit box 23 is installed on one side wall of the outer part of the guard plate 12 through a screw, the circuit of the control circuit box 23 is hidden in the inner wall of the guard plate 12, electric putter 19 and laser sensor 22 all pass through the wire intercommunication with control scheme box 23, driving roller 15 runs through 12 one end of backplate and has motor two 16 through the key-type connection, just have operation pilot lamp 25 through the bolt fastening on 16 lateral walls of motor two on the

backplate

12, 4 top four corners department welding of garbage collection box have erection column 3, there is punching press board 2 at 3 tops of erection column through draw-in groove fixed mounting, feeding hole one 7 has been seted up on punching press board 2, feeding hole two 27 has been seted up on 4 outside walls of garbage collection box, 4 inside shaping of garbage collection box have gliding swash plate 8, fixed mounting has vibrating mechanism 17 between 8 bottoms of gliding swash plate and the garbage collection box 4.

In this example, a circuit box control chip connected with the electric push rod I19 and the laser sensor 22 is arranged in the control circuit box 23, the operation indicating lamp 25 is provided with an alarm sound for reminding a remote staff to timely process faults, and the vibration mechanism 17 is composed of a vibration circuit and a vibration chip.

As shown in fig. 1, fig. 2 and fig. 3, the welding of 4 bottoms of garbage collection box has sealed pipeline 9, the shaping has puigging 18 on the inside wall of sealed pipeline 9, it drives material roller 10 to be connected with through the pivot rotation on the both sides wall of sealed pipeline 9 bottom, it has total control circuit board 24 to embed on 1 outside one side of case seat, there is motor 13 with case seat 1 under total control circuit board 24 through the bolt fastening, all nested drive assembly 14 between motor 13 and the material roller 10 of driving, drive assembly 14 includes band pulley and belt.

In this example, the surface of the material driving roller 10 is provided with a bulge to ensure effective pushing of the waste material block, and the main control circuit board 24 is internally provided with an intelligent analysis and processing circuit to set the overall operation rhythm of the device and keep reasonable matching.

The working principle is as follows: when the device is used specifically, the device is matched with a punching machine for installation and use, a proper punching plate 2 die is selected to be installed on an installation pillar 3, an electric push rod II 28 adjusts the positions of a material sweeping motor 6 and a material sweeping rod 5 to be kept at a position slightly higher than one side above a punching plate 2, then the tail end of a conveyor belt 11 is fixedly connected with a collecting device, the device can be normally used, each pair of workpieces of the punching machine are punched and processed once, the material sweeping motor 6 drives the material sweeping rod 5 to rotate, the rest waste materials on the punching plate 2 are swept into a feeding hole I7, the waste materials swept into a collecting hopper 26 enter a waste material collecting box 4 from a feeding hole II 27 and slide into a sealed pipeline 9 on a lower sliding inclined plate 8, when the waste materials fall in the sealed pipeline 9 and hit the inner wall of the sealed pipeline 9, the sound insulation materials in a sound insulation layer 18 can effectively reduce noise and reduce the external noise radiation of the device, the falling of the vibration acceleration waste material that has vibration chip production in the vibrating mechanism 17 in gliding swash plate 8 bottom, the waste material enters into bottom drive material roller 10 bottom, evenly be sent into on the conveyer belt 11, conveyer belt 11 is driven driving roller 15 by motor two 16 and is driven, when the waste material conveys on conveyer belt 11, the laser that two sets of laser sensor 22 correlation is sheltered from by the waste material, when the waste material takes place to block up on conveyer belt 11, the laser of laser sensor 22 is not sheltered from, after keeping butt joint for a certain time, the processing system in total control circuit board 24 sends control command to control circuitry box 23, control electric putter one 19 promotes mushroom fore 21, to pushing up then the conveyer belt 11, through continuous push-up and descending, the waste material piece that blocks is pushed away, keep the normal conveying of conveyer belt 11.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.

Claims

1. The utility model provides a production line of punching press waste material automatic conveying mode, includes quick-witted case seat (1), sweeps material pole (5) and laser sensor (22), its characterized in that, quick-witted case seat (1) top middle part is provided with gathers hopper (26), it sweeps material motor (6) to be provided with on the outside lateral wall of gathering hopper (26), it is provided with to sweep material motor (6) kinetic energy output sweep material pole (5), quick-witted case seat (1) bottom one side is provided with backplate (12), be provided with on backplate (12) inside both sides wall laser sensor (22).

2. The production line of the automatic conveying mode of the stamping waste as claimed in claim 1, characterized in that the gathering hopper (26) is welded and fixed with the machine box base (1), the waste collecting box (4) is welded with the machine box base (1) at the bottom in the gathering hopper (26), and the sweeping motor (6) and the gathering hopper (26) are installed through bolts.

3. The production line of claim 2, characterized in that the sweeping rod (5) is connected with the kinetic energy output end of the sweeping motor (6) through a key, a second electric push rod (28) is installed at the bottom of the sweeping motor (6) through a clamping groove, and the second electric push rod (28) and the machine box base (1) are installed through bolts.

4. The production line of the automatic conveying mode of the stamping waste materials as claimed in claim 3, wherein the guard plate (12) is fixed with the inner wall of the machine box base (1) through bolts, two ends of the guard plate (12) are rotatably connected with driving rollers (15) through shaft members, the driving rollers (15) are nested with the conveyor belt (11), two side walls inside the guard plate (12) are connected with supporting rods (20) through threads, and a first electric push rod (19) is fixed between the supporting rods (20) through threads.

5. The production line of the automatic conveying mode of the stamping waste as claimed in claim 4, wherein the top end of the electric push rod I (19) is fixed with a mushroom top pillar (21) through a clamping groove, a control circuit box (23) is installed on one side wall of the outer portion of the guard plate (12) through a screw, the circuit of the control circuit box (23) is hidden in the inner wall of the guard plate (12), and the electric push rod I (19) and the laser sensor (22) are both communicated with the control circuit box (23) through a conducting wire.

6. The production line of the automatic conveying mode of the stamping waste as claimed in claim 5, wherein the driving roller (15) penetrates through one end of the guard plate (12) and is connected with a second motor (16) through a key, an operation indicator lamp (25) is fixed on one side wall of the guard plate (12) opposite to the second motor (16) through a bolt, mounting pillars (3) are welded at four corners of the top of the waste collection box (4), and the stamping plate (2) is fixedly mounted at the tops of the mounting pillars (3) through clamping grooves.

7. The automatic conveying mode production line for the stamping waste as claimed in claim 6, wherein a first feeding hole (7) is formed in the stamping plate (2), a second feeding hole (27) is formed in the outer wall of the waste collection box (4), a lower sliding inclined plate (8) is formed inside the waste collection box (4), and a vibrating mechanism (17) is fixedly installed between the bottom of the lower sliding inclined plate (8) and the waste collection box (4).

8. The production line of the automatic conveying mode of the stamping waste as claimed in claim 7 is characterized in that a sealing pipeline (9) is welded at the bottom of the waste collecting box (4), a sound insulation layer (18) is formed on the inner wall of the sealing pipeline (9), and material driving rollers (10) are rotatably connected to two side walls at the bottom of the sealing pipeline (9) through shaft parts.

9. The production line of the automatic conveying mode of the stamping waste materials is characterized in that a master control circuit board (24) is embedded in one side of the outer portion of the machine box base (1), a first motor (13) is fixed to the machine box base (1) through bolts under the master control circuit board (24), a driving assembly (14) is nested between the first motor (13) and the material driving roller (10), and the driving assembly (14) comprises a belt wheel and a belt.