CN219759842U - New energy battery pre-compaction equipment - Google Patents
New energy battery pre-compaction equipment Download PDFInfo
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- CN219759842U CN219759842U CN202320952482.5U CN202320952482U CN219759842U CN 219759842 U CN219759842 U CN 219759842U CN 202320952482 U CN202320952482 U CN 202320952482U CN 219759842 U CN219759842 U CN 219759842U
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- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000012546 transfer Methods 0.000 claims abstract description 36
- 238000013459 approach Methods 0.000 claims abstract description 4
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 32
- 239000010959 steel Substances 0.000 abstract description 32
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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Abstract
The utility model discloses new energy battery prepressing equipment which comprises a cabinet, a conveying mechanism and a prepressing mechanism, wherein the conveying mechanism is provided with a driving mechanism and a limiting mechanism, the driving mechanism is connected with a transfer plate, the prepressing mechanism is positioned at the conveying tail end of the conveying mechanism and comprises a first driving piece and two groups of prepressing units, one group of prepressing units is connected with the first driving piece, and the first driving piece drives the group of prepressing units to approach or separate from the other group of prepressing units. According to the utility model, the battery module is placed on the transfer plate and is conveyed by the conveying mechanism, the limiting mechanism limits the battery module during conveying, and after the battery module is conveyed to the prepressing mechanism, the driving mechanism drives one end of the battery module to be clung to one group of prepressing units, and the other group of prepressing units extrude the other end of the battery module through the first driving piece, so that the battery module is prepressed, the end plate and the steel belt are assembled conveniently and quickly, and the assembly efficiency and quality of the battery module can be improved.
Description
Technical Field
The utility model relates to the technical field of new energy battery processing, in particular to new energy battery prepressing equipment.
Background
With the rapid development of electric vehicles, a battery module is also receiving more and more attention as an important component of new energy vehicles. When the battery module is assembled, end plates are required to be respectively installed at two ends of the battery module, and then the battery module is packed and assembled by a steel belt, and the steel belt assembly is a simple and efficient low-cost process, and gradually replaces a gluing process to become the main stream of the market.
In the prior art, because the end plates are required to be respectively installed at the two ends of the battery module, and then the battery module is extruded to be sleeved with the steel belt, when the battery module is assembled, multiple workers are required to operate simultaneously, so that the waste of manpower resources can be caused, the labor intensity is high, and meanwhile, the efficiency and the quality of the steel belt sleeved with the battery module are influenced, and therefore, the design of a prepressing device for installing the end plates and sleeving the steel belt on the battery module is needed to be urgently needed, so that the efficiency and the quality of the end plates and the steel belt sleeved with the battery module are ensured.
Disclosure of Invention
The utility model aims to provide new energy battery prepressing equipment with good efficiency and high quality.
In order to solve the technical problems, the utility model can be realized by adopting the following technical scheme:
a new energy battery pre-compression device, comprising:
a cabinet;
the conveying mechanism is arranged on the cabinet, a driving mechanism and a limiting mechanism are arranged on the conveying mechanism, the driving mechanism is connected with a transfer plate, the transfer plate is used for placing the battery module, the driving mechanism can drive the transfer plate to move, the battery module can move towards two ends, the limiting mechanisms are respectively arranged on two sides of the transfer plate, and the limiting mechanisms limit two sides of the battery module on the transfer plate;
the pre-pressing mechanism is arranged on the cabinet and located at the conveying tail end of the conveying mechanism, the pre-pressing mechanism comprises a first driving piece and two groups of pre-pressing units, the two groups of pre-pressing units are arranged on two sides of the conveying mechanism relatively, one group of pre-pressing units are connected with the first driving piece, and the first driving piece drives the group of pre-pressing units to approach or depart from the direction of the other group of pre-pressing units.
In one embodiment, the conveying mechanism comprises a motor, a screw rod, a first guide rail and a conveying plate, wherein the motor, the screw rod and the first guide rail are respectively arranged on the cabinet, the output end of the motor is connected with one end of the screw rod, the conveying plate is arranged on the first guide rail and connected with the screw rod, and the motor drives the screw rod to rotate, so that the conveying plate moves along the first guide rail.
In one embodiment, the driving mechanism comprises a second driving piece, a second guide rail and a moving plate, wherein the second driving piece and the second guide rail are respectively arranged on the conveying plate, and the moving plate is arranged on the second guide rail and connected with the second driving piece, and the second driving piece drives the moving plate to move along the second guide rail.
In one embodiment, the limiting mechanism comprises a third driving piece and a limiting block, the third driving piece is arranged on the conveying plate, the limiting block is connected with the third driving piece, and the third driving piece drives the limiting block to move up and down to limit two sides of the battery module.
In one embodiment, the limiting block is provided with an inclined surface at the top of the inner side of the limiting block for limiting the battery module.
In one embodiment, the transfer plate is stacked on the moving plate, and a first sucker is arranged on the transfer plate.
In one embodiment, the pre-pressing unit comprises a mounting seat, a fixing plate and an auxiliary pressing head, wherein the fixing plate and the auxiliary pressing head are respectively arranged on the mounting seat, the fixing plate is provided with a second sucker and a positioning pin, the auxiliary pressing head is connected with a fourth driving piece, and the fourth driving piece drives the auxiliary pressing head to move.
In one embodiment, the first driving member is connected with the mounting seat of one group of prepressing units, and a pressure sensor is arranged at the connection position.
In one embodiment, a safety grating is provided on the cabinet.
Advantageous effects
According to the new energy battery pre-pressing equipment, the battery module is placed on the transfer plate, the conveying mechanism is used for conveying the battery module, the limiting mechanism limits the two sides of the battery module during conveying, when the conveying mechanism conveys the battery module to the pre-pressing mechanism, the driving mechanism drives one end of the battery module to be clung to one group of pre-pressing units, the other group of pre-pressing units are used for pressing the other end of the battery module, so that the battery module is pre-pressed, the steel belt is sleeved conveniently, and finally, the end plate and the steel belt are assembled conveniently and quickly through automatic pre-pressing of the battery module, so that the assembly efficiency and quality of the battery module are improved.
Drawings
FIG. 1 is a schematic structural view of a new energy battery pre-compression device of the present utility model;
FIG. 2 is a top view of the new energy battery pre-compression apparatus of the present utility model;
FIG. 3 is a schematic view of the conveying mechanism, the driving mechanism, the limiting mechanism and the transfer plate structure of the new energy battery pre-pressing device;
FIG. 4 is a schematic diagram of a limiting block structure of the new energy battery pre-pressing device;
FIG. 5 is a schematic diagram of a prepressing mechanism of the new energy battery prepressing device;
fig. 6 is a schematic diagram of an assembled product of the new energy battery pre-compression apparatus of the present utility model.
As shown in the accompanying drawings:
100. a cabinet;
200. a conveying mechanism; 210. a motor; 220. a screw rod; 230. a first guide rail; 240. a conveying plate;
300. a driving mechanism; 310. a second driving member; 320. a second guide rail; 330. a moving plate;
400. a limiting mechanism; 410. a third driving member; 420. a limiting block; 421. an inclined surface;
500. a transfer plate; 510. a first suction cup;
600. a pre-pressing mechanism; 610. a first driving member; 620. a prepressing unit; 621. a mounting base; 622. a fixing plate; 623. an auxiliary pressure head; 624. a second suction cup; 625. a positioning pin; 626. a fourth driving member; 630. a pressure sensor;
700. a security grating.
Description of the embodiments
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, 2 and 6, a new energy battery pre-pressing apparatus includes: a cabinet 100; the conveying mechanism 200 is arranged on the cabinet 100, the driving mechanism 300 and the limiting mechanism 400 are arranged on the conveying mechanism 200, the driving mechanism 300 is connected with the transfer plate 500, the transfer plate 500 is used for placing the battery module, the driving mechanism 300 can drive the transfer plate 500 to move, so that the battery module moves towards two ends, the limiting mechanisms 400 are respectively arranged on two sides of the transfer plate 500, and the limiting mechanisms 400 limit two sides of the battery module on the transfer plate 500;
the pre-pressing mechanism 600 is disposed on the cabinet 100 and located at the conveying end of the conveying mechanism 200, and the pre-pressing mechanism 600 includes a first driving member 610 and two sets of pre-pressing units 620, the two sets of pre-pressing units 620 are disposed on two opposite sides of the conveying mechanism 200, wherein one set of pre-pressing units 620 is connected to the first driving member 610, and the first driving member 610 drives the set of pre-pressing units 620 to approach or separate from the other set of pre-pressing units 620.
The new energy battery pre-pressing device in this embodiment has a simple structure, the conveying mechanism 200 and the pre-pressing mechanism 600 are respectively disposed on the cabinet 100, and the pre-pressing mechanism 600 is disposed at the conveying tail end of the conveying mechanism 200, meanwhile, the pre-pressing mechanism 600 includes two sets of pre-pressing units 620, wherein one set of pre-pressing units 620 is fixedly mounted on one side of the conveying mechanism 200, and the other set of pre-pressing units 620 is connected with the first driving member 610 and movably mounted on the other side of the conveying mechanism 200, thereby forming a relative structure.
When the end plate and the steel belt are required to be installed on the battery module, the end plate is firstly placed on the two groups of prepressing units 620 manually, the end plate is sucked by the prepressing units 620, then the limit mechanism 400 on one side of the transfer plate 500 is lifted up, and based on the lifting, the battery module is placed on the transfer plate 500 manually or by a manipulator, and when the battery module is placed, one side of the battery module is tightly attached to the lifted limit mechanism 400, so that the battery module is positioned when being placed, after the battery module is placed, the limit mechanism 400 on the other side of the transfer plate 500 is lifted up, and therefore the battery module on the transfer plate 500 is limited by the limit mechanisms 400 on two sides, and the shifting condition of the battery module during conveying is avoided.
When the battery module is limited by the limiting mechanisms 400 on two sides, the conveying mechanism 200 is started and drives the battery module to move towards the direction of the pre-pressing mechanism 600, after moving in place, the limiting mechanisms 400 on two sides of the transfer plate 500 move downwards to reset, meanwhile, the lower layer steel belts are directly sleeved into the battery module (the end plates are not installed, so that the steel belts can be directly sleeved), the steel belts fall on the transfer plate 500, the rear driving mechanism 300 is started and drives the battery module on the transfer plate 500 to move towards the direction of the pre-pressing units 620 fixedly installed on the cabinet 100, one end of the battery module is tightly attached to the end plate adsorbed by the pre-pressing units 620, then the first driving piece 610 drives the other pre-pressing units 620 to move, the adsorbed end plate is tightly attached to the other end of the battery module, the end plate is extruded, after extrusion, the upper layer steel belts and the lower layer steel belts are manually sleeved into bayonets corresponding to the end plates, the upper layer steel belts and the lower layer steel belts are respectively clamped into bayonets, then the first driving piece 610 drives the pre-pressing units 620 to reset, the upper layer steel belts and the lower layer steel belts are tightly driven, then the driving mechanism 300 is driven to reset, the battery module 500 is driven to move towards the direction of the pre-pressing units 620, the battery module is assembled with the end plate 100, the end plate is automatically, the pre-pressing unit 620 is assembled, and finally, the quality of the battery module is assembled by the machine is quickly and the machine is assembled, and the quality of the battery module is quickly assembled by the machine, and the machine is assembled after the machine and the machine is assembled.
Referring to fig. 3, in order to achieve the conveying and the conveying stability of the battery module, the conveying mechanism 200 in the present embodiment includes a motor 210, a screw 220, a first guide rail 230 and a conveying plate 240, wherein the motor 210, the screw 220 and the first guide rail 230 are respectively disposed on the cabinet 100, an output end of the motor 210 is connected with one end of the screw 220, and the conveying plate 240 is disposed on the first guide rail 230 and connected with the screw 220, and the motor 210 drives the screw 220 to rotate, thereby moving the conveying plate 240 along the first guide rail 230.
When the battery module is conveyed, the motor 210 drives the screw rod 220 to rotate, and the screw rod 200 drives the conveying plate 240 to move along the first guide rail 230 when rotating, and the battery module on the transfer plate 500 is conveyed to the prepressing mechanism 600 for prepressing, and the conveying mechanism 200 adopts the motor 210, the screw rod 220 and two groups of first guide rails 230, so that the stability of the battery module during conveying can be ensured, the accuracy of the battery module mounting end plate and the steel sleeve belt can be conveniently ensured, and the battery module assembling quality is improved.
Similarly, referring to fig. 3 and 4, the limiting mechanism 400 in the embodiment includes a third driving member 410 and a limiting block 420, the third driving member 410 is disposed on the conveying plate 240, the limiting block 420 is connected with the third driving member 410, the third driving member 410 drives the limiting block 420 to move up and down, limiting the two sides of the battery module, and an inclined surface 421 is disposed at the top of the inner side of the limiting block 420 limiting the battery module.
Before placing the battery module, the third driving piece 410 on one side drives the limiting block 420 to ascend, at this moment, the battery module is placed based on the limiting block 420 and is attached to the limiting block 420 for placing, and positioning is conveniently performed when the battery module is placed, of course, in order to facilitate attaching and placing of the battery module, the inclined plane 421 is arranged at the top of the inner side of the limiting block 420, so that the battery module can be attached to the limiting block 420 when placed, positioning of the battery module can be ensured when placing the battery module, after the placement of the battery module is completed, the third driving piece 410 on the other side and the limiting block 420 can ascend, and finally, the limiting blocks 420 on two sides of the battery module are used for limiting the two sides of the battery module, so that the situation that the battery module is shifted from the side or falls is avoided when the battery module is conveyed is ensured.
Referring to fig. 3, the driving mechanism 300 in the present embodiment includes a second driving member 310, a second guide rail 320, and a moving plate 330, wherein the second driving member 310 and the second guide rail 320 are respectively disposed on the conveying plate 240, and the moving plate 330 is disposed on the second guide rail 320 and connected to the second driving member 310, and the second driving member 310 drives the moving plate 330 to move along the second guide rail 320.
Because one of the two sets of pre-pressing units 620 is fixedly mounted on the cabinet 100, and the other set of pre-pressing units is movably mounted on the cabinet 100 through the first driving member 610, in order to ensure that the conveying mechanism 200 can normally and reasonably convey the battery module between the two sets of pre-pressing units 620, when the conveying mechanism 200 conveys the battery module, two ends of the battery module respectively keep a certain distance from the two sets of pre-pressing units 620.
After the battery module is conveyed to the two groups of pre-pressing units 620, the second driving member 310 is started to drive the moving plate 330 to move along the second guide rail 320 and move towards the pre-pressing units 620 fixed on the cabinet 100, so that one end of the battery module is tightly attached to the group of pre-pressing units 620, after the end plate and the steel belt are assembled, the second driving member 310 drives the moving plate 330 to reset again, so that the end of the battery module is separated from the pre-pressing units 620 fixed on the cabinet 100, and the conveying mechanism 200 is convenient to reset and collect the battery module again, and finally, the driving mechanism 300 drives the battery module to move towards the two ends, so that the battery module can be conveyed and collected normally.
Of course, in this embodiment, in order to make the battery module more stable on the transfer plate 500, the transfer plate 500 is stacked on the moving plate 330, and the transfer plate 500 is provided with the first suction cup 510, and the battery module is sucked by the first suction cup 510, so that the battery module is more stably placed on the transfer plate 500, and is convenient to convey.
Referring to fig. 5, in order to implement pre-pressing of the battery module, the pre-pressing unit 620 in this embodiment includes a mounting seat 621, a fixing plate 622 and an auxiliary pressing head 623, wherein the fixing plate 622 and the auxiliary pressing head 623 are respectively disposed on the mounting seat 621, a second sucking disc 624 and a positioning pin 625 are disposed on the fixing plate 622, the auxiliary pressing head 625 is connected with a fourth driving member 626, and the fourth driving member 626 drives the auxiliary pressing head 623 to move.
When the battery module is assembled, the end plate is firstly placed on the pre-pressing unit 620 by manpower, the end plate is provided with a positioning hole and is matched with a positioning pin 625 on the fixed plate 622, meanwhile, the end plate is adsorbed by the second sucking disc 624, after the battery module is conveyed between the two groups of pre-pressing units 620 by the conveying mechanism 200, the driving mechanism 300 drives the battery module to move towards the direction of the pre-pressing unit 620 fixed on the cabinet 100, one end of the battery module is tightly attached to the end plate adsorbed by the pre-pressing unit 620, the first driving piece 610 drives the other group of pre-pressing unit 620 to move towards the other end of the battery module, the adsorbed end plate is tightly attached to the other end of the battery module, the battery module is extruded, and the upper layer steel belt and the lower layer steel belt are sleeved into the bayonets corresponding to the end plate.
In order to avoid the manual loosening, the upper layer steel belt and the lower layer steel belt are loosened and fall, so that the fourth driving piece 626 can drive the auxiliary pressing head 623 to press the upper layer steel belt and the lower layer steel belt, at the moment, the first driving piece 610 is started manually to reset the movable pre-pressing unit 620, the battery module is loosened, the upper layer steel belt and the lower layer steel belt can be tightened after the battery module is loosened, the battery module is assembled, the battery module is pre-pressed through the two groups of pre-pressing units 620, the end plate is positioned and adsorbed by the positioning pin 625 and the second sucking disc 624, and meanwhile the auxiliary pressing head 623 is used for assisting in pressing the steel belt, so that the end plate and the steel belt are convenient to assemble, and the efficiency and quality of the assembly of the end plate and the steel belt can be improved.
Of course, in order to ensure that the first driving member 610 drives the pre-pressing unit 620 not to crush the battery module, a pressure sensor 630 is disposed at the connection between the first driving member 610 and the pre-pressing unit 620, and the pressure sensor 630 is used to monitor the pressure, so as to avoid crushing the battery module.
Finally, referring to fig. 1 and 2, in order to improve the safety of the operator, a safety grating 700 is disposed on the cabinet 100, and the safety grating 700 is used to control the manual operation, so as to effectively improve the safety performance.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. Those skilled in the art can practice the utility model smoothly as shown in the drawings and described above; however, those skilled in the art will appreciate that many modifications, adaptations, and variations of the present utility model are possible in light of the above teachings without departing from the scope of the utility model; meanwhile, any equivalent changes, modifications and evolution of the above embodiments according to the essential technology of the present utility model still fall within the scope of the present utility model.
Claims (9)
1. New energy battery pre-compaction equipment, characterized in that includes:
a cabinet;
the conveying mechanism is arranged on the cabinet, a driving mechanism and a limiting mechanism are arranged on the conveying mechanism, the driving mechanism is connected with a transfer plate, the transfer plate is used for placing the battery module, the driving mechanism can drive the transfer plate to move, the battery module can move towards two ends, the limiting mechanisms are respectively arranged on two sides of the transfer plate, and the limiting mechanisms limit two sides of the battery module on the transfer plate;
the pre-pressing mechanism is arranged on the cabinet and located at the conveying tail end of the conveying mechanism, the pre-pressing mechanism comprises a first driving piece and two groups of pre-pressing units, the two groups of pre-pressing units are arranged on two sides of the conveying mechanism relatively, one group of pre-pressing units are connected with the first driving piece, and the first driving piece drives the group of pre-pressing units to approach or depart from the direction of the other group of pre-pressing units.
2. The new energy battery pre-compression device according to claim 1, wherein: the conveying mechanism comprises a motor, a screw rod, a first guide rail and a conveying plate, wherein the motor, the screw rod and the first guide rail are respectively arranged on the cabinet, the output end of the motor is connected with one end of the screw rod, the conveying plate is arranged on the first guide rail and connected with the screw rod, and the motor drives the screw rod to rotate, so that the conveying plate moves along the first guide rail.
3. The new energy battery pre-compression device according to claim 2, wherein: the driving mechanism comprises a second driving piece, a second guide rail and a moving plate, wherein the second driving piece and the second guide rail are respectively arranged on the conveying plate, and the moving plate is arranged on the second guide rail and connected with the second driving piece, and the second driving piece drives the moving plate to move along the second guide rail.
4. The new energy battery pre-compression device according to claim 2, wherein: the limiting mechanism comprises a third driving piece and a limiting block, wherein the third driving piece is arranged on the conveying plate, the limiting block is connected with the third driving piece, and the third driving piece drives the limiting block to move up and down to limit the two sides of the battery module.
5. The new energy battery pre-compression device according to claim 4, wherein: the limiting block is provided with an inclined surface on the top of the inner side of the limiting block for limiting the battery module.
6. The new energy battery pre-compression device according to claim 3, wherein: the transfer plate is stacked on the moving plate, and a first sucker is arranged on the transfer plate.
7. The new energy battery pre-compression device according to claim 1, wherein: the pre-compaction unit comprises a mounting seat, a fixing plate and an auxiliary pressure head, wherein the fixing plate and the auxiliary pressure head are respectively arranged on the mounting seat, the fixing plate is provided with a second sucker and a locating pin, the auxiliary pressure head is connected with a fourth driving piece, and the fourth driving piece drives the auxiliary pressure head to move.
8. The new energy battery pre-compression device of claim 7, wherein: the first driving piece is connected with the installation seat of one group of prepressing units, and a pressure sensor is arranged at the joint.
9. The new energy battery pre-compression device according to claim 1, wherein: and a safety grating is arranged on the cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320952482.5U CN219759842U (en) | 2023-04-25 | 2023-04-25 | New energy battery pre-compaction equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320952482.5U CN219759842U (en) | 2023-04-25 | 2023-04-25 | New energy battery pre-compaction equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219759842U true CN219759842U (en) | 2023-09-26 |
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ID=88074471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320952482.5U Active CN219759842U (en) | 2023-04-25 | 2023-04-25 | New energy battery pre-compaction equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219759842U (en) |
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2023
- 2023-04-25 CN CN202320952482.5U patent/CN219759842U/en active Active
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