CN214452113U

CN214452113U - Automatic plate protecting machine for packaging line of photovoltaic cell packaging material

Info

Publication number: CN214452113U
Application number: CN202120180482.9U
Authority: CN
Inventors: 顾剑锋; 高志祥; 罗彤
Original assignee: Nanjing Light Machine Packaging Machinery Co ltd
Current assignee: Nanjing Light Machine Packaging Machinery Co ltd
Priority date: 2021-01-22
Filing date: 2021-01-22
Publication date: 2021-10-22
Anticipated expiration: 2031-01-22

Abstract

The utility model discloses an automatic plate protecting machine for a packaging line of photovoltaic cell packaging materials, which comprises a transmission mechanism, a supporting mechanism and a protecting plate manipulator, wherein the transmission mechanism is arranged inside the supporting mechanism, and the protecting plate manipulator consists of an adjusting component and a power output part arranged on the output end of the adjusting component; the power output part of the guard plate manipulator is positioned outside the supporting mechanism, and the adjusting assembly is positioned at the output end of the transmission mechanism; the adjusting component consists of a primary Y-axis transmission column, a manipulator supporting plate, a secondary Y-axis transmission column and a Z-axis transmission column; the automatic guard plate placing machine for the photovoltaic cell packaging materials can automatically select the guard plates of proper types and quantity from the corresponding guard plate bins according to the specific size and the relative position of the tray for the received on-line products, the specification of the photovoltaic cell packaging materials on the tray, the stacking height and other parameters.

Description

Automatic plate protecting machine for packaging line of photovoltaic cell packaging material

Technical Field

The utility model belongs to the technical field of the glass baling line, concretely relates to an automatic trigger that protects for photovoltaic cell packaging material baling line.

Background

In the existing production line of photovoltaic cell packaging materials, complete automatic production can be realized from a series of process flows of melting, forming, annealing, deep processing and paper laying and stacking. The subsequent packing process comprises a series of processes such as arranging, placing a guard plate, horizontally packing, packaging in two lateral directions, covering a top film, winding a side film and the like, and the processes are all realized in a manual operation mode at present for various reasons.

Especially, the process is placed to the backplate, and all manual placing now, its automatic realization, the main problem that needs to solve is as follows:

1. the photovoltaic cell packaging materials are various in specification and type and large in size span, and the types, the number and the positions of the protective plates of the online products are not uniform;

2. the trays for stacking the photovoltaic cell packaging materials are not standard, each manufacturer is not uniform, the number of the trays which are going out and coming back is inconsistent in the circulation process, and the positions and heights of the protective plates of the on-line products are not uniform.

These problems have a great impact on the automatic sheeting placement in photovoltaic cell packaging lines.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic trigger that protects for photovoltaic cell packaging material baling line to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic plate protection machine for a packaging line of photovoltaic cell packaging materials comprises a transmission mechanism, a supporting mechanism and a plate protection mechanical arm, wherein the transmission mechanism is arranged in the supporting mechanism, and the plate protection mechanical arm consists of an adjusting assembly and a power output part arranged on the output end of the adjusting assembly; the power output part of the guard plate manipulator is positioned outside the supporting mechanism, and the adjusting assembly is positioned at the output end of the transmission mechanism;

the adjusting assembly is composed of a first-stage Y-axis transmission column, a manipulator supporting plate, a second-stage Y-axis transmission column and a Z-axis transmission column, the first-stage Y-axis transmission column is vertically installed at the edge of the top end face of one side of the manipulator supporting plate, the second-stage Y-axis transmission column is installed on the bottom end face of the manipulator supporting plate, and the output end of the Z-axis transmission column is installed on the bottom end face of the second-stage Y-axis transmission column;

the power output part is composed of a right-angle guard plate X-axis sliding block, a flat guard plate X-axis sliding block and an X-axis guide rail beam, the right-angle guard plate X-axis sliding block and the flat guard plate X-axis sliding block are slidably mounted on the X-axis guide rail beam, and the output ends of the right-angle guard plate X-axis sliding block and the flat guard plate X-axis sliding block are located at the top of the transmission mechanism.

Preferably, the transmission mechanism is composed of a right-angle guard plate bin and a flat guard plate bin, the right-angle guard plate bin is symmetrically arranged on two sides of the flat guard plate bin, and the longitudinal section of the right-angle guard plate bin is of a right-angle V-shaped structure.

Preferably, the supporting mechanism is a base, and the transmission mechanism is installed on the inner side of the top of the base.

Preferably, a dust collecting device is further disposed at the bottom of the conveying mechanism and inside the base.

Preferably, the inner wall of the base towards the direction of the guard plate manipulator is provided with a placing groove for placing the end part of the dust collecting device, and the outer surface of the base far away from the guard plate manipulator is provided with a through groove for inserting the dust collecting device.

Preferably, the inner wall of the bottom of the through groove is provided with a ball, the ball is in rolling fit with the bottom end face of the dust collecting device, the top of one end, facing the outside of the base, of the dust collecting device is bonded with a rubber block, and the rubber block is in extrusion fit with the inner wall of the top of the through groove.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the automatic guard plate placing machine for the photovoltaic cell packaging materials can automatically select proper types and quantity of guard plates from corresponding guard plate bins according to the specific size and relative position of a tray used by a received on-line product and parameters such as specification and stacking height of the photovoltaic cell packaging materials on the tray, and automatically place the guard plates in proper positions in the height direction and the horizontal direction corresponding to various photovoltaic cell packaging materials, so that a strong technical guarantee is provided for the automatic production of a packaging line for the photovoltaic cell packaging materials, and the technical bottleneck caused by the nonstandard trays, multiple specifications of the photovoltaic cell packaging materials and non-uniform sizes is broken through;

2. through the ball of design, can be more convenient take out dust collecting device, the rubber block and the standing groove of design simultaneously can effectively guarantee the stability when dust collecting device places.

Drawings

Fig. 1 is a top view of the present invention;

fig. 2 is a side view of the present invention;

FIG. 3 is a schematic diagram of the guard plate manipulator of the present invention;

FIG. 4 is the X-axis guide rail beam of the present invention;

fig. 5 is an enlarged schematic view of the area a in fig. 4 according to the present invention.

In the figure: 1. a right-angle guard plate bin; 2. a flat guard plate bin; 3. a base; 4. a guard plate manipulator; 5. a dust collecting device; 6. a primary Y-axis drive column; 7. a manipulator support plate; 8. a secondary Y-axis drive column; 9. a Z-axis drive post; 10. a right-angle guard plate X-axis sliding block; 11. a flat guard plate X-axis slide block; 12. an X-axis guide rail beam; 13. a placement groove; 14. a ball bearing; 15. a rubber block; 16. through the slot.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 5, the present invention provides a technical solution: an automatic plate protection machine for a packaging line of photovoltaic cell packaging materials comprises a transmission mechanism, a supporting mechanism and a plate protection mechanical arm 4, wherein the transmission mechanism is arranged in the supporting mechanism, and the plate protection mechanical arm 4 consists of an adjusting assembly and a power output part arranged on the output end of the adjusting assembly; the power output part of the guard plate manipulator 4 is arranged outside the supporting mechanism, the adjusting assembly is arranged at the output end of the transmission mechanism, and the automatic guard plate placing machine for the photovoltaic cell packaging materials can automatically select the guard plates with proper types and quantity from the corresponding guard plate bins according to the specific size and the relative position of a tray for a received on-line product, the specification of the photovoltaic cell packaging materials on the tray, the stacking height and other parameters, and automatically place the guard plates in the height direction and the horizontal direction corresponding to the various photovoltaic cell packaging materials. Therefore, a strong technical guarantee is provided for the automatic production of the packaging line of the photovoltaic cell packaging material, and the technical bottleneck caused by the nonstandard trays, multiple specifications of the photovoltaic cell packaging material and non-uniform size is broken through;

the adjusting assembly is composed of a first-stage Y-axis transmission column 6, a manipulator supporting plate 7, a second-stage Y-axis transmission column 8 and a Z-axis transmission column 9, the first-stage Y-axis transmission column 6 is vertically installed at the edge of the top end face of one side of the manipulator supporting plate 7, the second-stage Y-axis transmission column 8 is installed on the bottom end face of the manipulator supporting plate 7, and the output end of the Z-axis transmission column 9 is installed on the bottom end face of the second-stage Y-axis transmission column 8;

the power output part is composed of a right-angle guard plate X-axis slide block 10, a flat guard plate X-axis slide block 11 and an X-axis guide rail beam 12, the right-angle guard plate X-axis slide block 10 and the flat guard plate X-axis slide block 11 are slidably mounted on the X-axis guide rail beam 12, and the output ends of the right-angle guard plate X-axis slide block 10 and the flat guard plate X-axis slide block 11 are located at the top of the transmission mechanism.

In this embodiment, preferably, the conveying mechanism is composed of a right-angle guard plate bin 1 and a flat guard plate bin 2, the right-angle guard plate bin 1 is symmetrically arranged on two sides of the flat guard plate bin 2, and the longitudinal section of the right-angle guard plate bin 1 is of a right-angle V-shaped structure.

In this embodiment, it is preferable that the supporting mechanism is a base 3, and the transporting mechanism is installed inside the top of the base 3.

In this embodiment, preferably, a dust collecting device 5 is further disposed inside the base 3 and at the bottom of the conveying mechanism.

In this embodiment, preferably, a placement groove 13 for placing the end of the dust collecting device 5 is formed on the inner wall of the base 3 facing the guard robot 4, and a through groove 16 for inserting the dust collecting device 5 is formed on the outer surface of the base 3 away from the guard robot 4.

In this embodiment, it is preferred, install ball 14 on the bottom inner wall that runs through groove 16, through the ball 14 of design, can be more convenient take out dust collecting device 5, the rubber block 16 and the standing groove 13 of design simultaneously can effectively guarantee the stability when dust collecting device 5 placed, ball 14 rolls the laminating with dust collecting device 5's bottom face, dust collecting device 5 has rubber block 15 towards the outside one end top bonding of base 3, rubber block 15 with run through the top inner wall extrusion laminating of groove 16.

The utility model discloses a theory of operation and use flow: the utility model discloses when using, the product of going up the standard grade carries behind the backplate placer station, according to the used tray's of the product of receiving going up the standard grade and relative position, photovoltaic cell packaging material's on the tray specification, stack height isoparametric, the backplate that 4 automatic selection of backplate manipulator needs, take suitable backplate from right angle backplate storehouse 1 and flat backplate storehouse 2, through the horizontal X axle of backplate manipulator 4, the motion of horizontal Y axle and the three direction of perpendicular Z axle, place suitable position respectively with the flat backplate of right angle backplate.

Wherein, in the three-axis movement of the guard plate manipulator 4, two right-angle guard plate X-axis sliders 10 and two flat guard plate X-axis sliders 11 can independently move on an X-axis guide rail beam 12, meanwhile, the X-axis guide rail beam 12 is arranged on a first-level Y-axis transmission column 6 and can horizontally move along with the first-level Y-axis transmission column 6, the first-level Y-axis transmission column 6 is arranged on a manipulator supporting plate 7, the manipulator supporting plate 7 horizontally moves along with a second-level Y-axis transmission column 8, and finally, the second-level Y-axis transmission column 8 is driven by a Z-axis transmission column 9 to vertically move along the Z axis, so as to achieve the three-axis movement of the guard plate manipulator 4, in use, as the guard plate is a wooden component with more sawdust, the sawdust is collected by the arranged dust collecting device 5, the sawdust in the dust collecting device 5 can be manually cleaned at the later stage, and the dust collecting device 5 is directly drawn out from the base 3 during cleaning, during the extraction, the rubber block 15 is separated from the top inner wall of the through groove 16 while the friction force is reduced by the balls 14, and after the dust collecting device 5 is taken out, the dust collecting device can be cleaned, and in the later installation, the insertion end of the dust collecting device 5 is inserted through the through groove 16 until the dust collecting device is inserted into the placing groove 13.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic protect trigger for photovoltaic cell packaging material baling line, includes transport mechanism, supporting mechanism and backplate manipulator (4), its characterized in that: the transmission mechanism is arranged in the support mechanism, and the guard plate manipulator (4) consists of an adjusting component and a power output part arranged on the output end of the adjusting component; the power output part of the guard plate manipulator (4) is positioned outside the supporting mechanism, and the adjusting assembly is positioned at the output end of the transmission mechanism;

the adjusting assembly is composed of a primary Y-axis transmission column (6), a manipulator supporting plate (7), a secondary Y-axis transmission column (8) and a Z-axis transmission column (9), the primary Y-axis transmission column (6) is vertically installed at the edge of the top end face of one side of the manipulator supporting plate (7), the secondary Y-axis transmission column (8) is installed on the bottom end face of the manipulator supporting plate (7), and the output end of the Z-axis transmission column (9) is installed on the bottom end face of the secondary Y-axis transmission column (8);

the power output part comprises a right-angle guard plate X-axis sliding block (10), a flat guard plate X-axis sliding block (11) and an X-axis guide rail beam (12), the right-angle guard plate X-axis sliding block (10) and the flat guard plate X-axis sliding block (11) are slidably mounted on the X-axis guide rail beam (12), and the output ends of the right-angle guard plate X-axis sliding block (10) and the flat guard plate X-axis sliding block (11) are located at the top of the transmission mechanism.

2. The automatic board protecting machine for a photovoltaic cell packaging material packaging line according to claim 1, characterized in that: the conveying mechanism is composed of a right-angle guard plate bin (1) and a flat guard plate bin (2), the right-angle guard plate bin (1) is symmetrically arranged on two sides of the flat guard plate bin (2), and the longitudinal section of the right-angle guard plate bin (1) is of a V-shaped structure in a right-angle shape.

3. The automatic board protecting machine for a photovoltaic cell packaging material packaging line according to claim 1, characterized in that: the supporting mechanism is a base (3), and the transmission mechanism is installed on the inner side of the top of the base (3).

4. The automatic board protecting machine for a photovoltaic cell packaging material packaging line according to claim 3, characterized in that: and a dust collecting device (5) is also arranged on the inner side of the base (3) and at the bottom of the transmission mechanism.

5. The automatic board protecting machine for a photovoltaic cell packaging material packaging line according to claim 4, characterized in that: the inner wall department of base (3) orientation backplate manipulator (4) direction offers supply standing groove (13) that dust collecting device (5) tip was placed, the surface department that backplate manipulator (4) were kept away from in base (3) runs through and offers and supplies dust collecting device (5) male groove (16) that runs through.

6. The automatic board protecting machine for a photovoltaic cell packaging material packaging line according to claim 5, characterized in that: the bottom inner wall of the through groove (16) is provided with a ball (14), the ball (14) is in rolling fit with the bottom end face of the dust collecting device (5), the top of one end, facing the outside of the base (3), of the dust collecting device (5) is bonded with a rubber block (15), and the rubber block (15) is in extrusion fit with the top inner wall of the through groove (16).