SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rubber spare cutting device aims at solving and has now cut the rubber spare process big to saw sword degree of wear, the high technical problem of processing cost.
In order to achieve the above object, the utility model adopts the following technical scheme: provided is a rubber member cutting device including:
a frame body;
the saw cover is fixedly arranged on the frame body and is provided with a channel which is opened along the front and back direction and through which the rubber piece can pass;
the gap detection sensor is arranged on the saw cover, and an induction head of the gap detection sensor is arranged towards the channel and used for inducing a gap between two adjacent frameworks in the rubber part; and
saw cut the subassembly, locate on the support body, saw cut the saw sword of subassembly and can move in the direction of perpendicular to fore-and-aft direction, saw cut the subassembly with visit seam sensor communication and connect.
As another embodiment of the present application, the saw cover includes:
the cover body is fixedly arranged on the frame body, and a cavity for the saw blade to move up and down is formed in the cover body; and
the clamping assembly is arranged on the front side and the rear side of the cover body respectively, the clamping assembly and the clamping assembly are arranged at intervals to form a cutting seam for enabling the saw knife to pass through, and the clamping assembly is used for clamping the rubber piece when the rubber piece is sawed.
As another embodiment of the present application, the clamping assembly includes:
the clamping power mechanism is fixedly arranged outside the cover body; and
the clamping frame is connected with the clamping power mechanism, the number of the clamping frames is two, the two clamping frames surround to form the channel, and the clamping power mechanism is used for driving the two clamping frames to move oppositely or reversely.
As another embodiment of the present application, the clamping frame in at least one of the clamping assemblies has an adapter surface for engaging the outer surface of the rubber member.
As another embodiment of the present application, the clamping power mechanism has two driving rods parallel to each other, and the two driving rods can run in an up-down direction in an opposite direction or in a back-to-back direction;
be equipped with the draw-in groove on the actuating lever, two draw-in groove opening direction on the actuating lever sets up relatively, press from both sides tight frame with the cooperation of draw-in groove joint.
As another embodiment of this application, be connected with threaded connection spare on the actuating lever, threaded connection spare's axial is perpendicular the opening direction of draw-in groove, threaded connection spare be used for with the lateral wall cooperation realization of draw-in groove is right the clamp of pressing from both sides tight frame is tight fixed.
As another embodiment of the present application, the sawing assembly includes:
the sliding table module is arranged on the frame body and is provided with a sliding block capable of moving up and down;
the sawing motor is fixed on the sliding block; and
the saw cutter is coaxially and fixedly arranged on the output shaft of the sawing motor and extends into the cavity, and the cover body is further provided with a yielding hole for the output shaft of the sawing motor to move up and down.
As another embodiment of this application, the outside cover of slip table module is equipped with the dust cover.
As another embodiment of this application, the bottom of saw cover is equipped with the waste material mouth, the top of waste material mouth is equipped with leads the inclined plane, it is used for the guide to lead the inclined plane.
As another embodiment of the application, the bottom of the saw cover is detachably connected with a discharge hopper, and the discharge hopper is butted with the bottom of the waste material port; the frame body is provided with a discharging platform corresponding to the discharging hopper.
The utility model provides a rubber spare cutting device's beneficial effect lies in: compared with the prior art, the utility model provides a rubber spare cutting device is through setting up the seam sensor of visiting, can the gap of auto-induction rubber spare inner frame, avoids cutting the skeleton of metal texture, guarantees that the saw sword cuts in the gap department of skeleton as far as possible, reduces the saw sword and saw the loss that the skeleton produced, prolongs the life of saw sword, avoids frequently changing the saw sword, reduces the processing cost.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the present application, the term "front" refers to the feeding direction of rubber, and the term "rear" refers to the discharging direction of rubber, referring to fig. 1, the direction from the saw cover 2 to the sliding table module 401 is from front to rear, whereas the direction from the sliding table module 401 to the saw cover 2 is from rear to front.
Referring to fig. 1 to 4 together, the rubber cutting device of the present invention will now be described. The rubber part cutting device comprises a frame body 1, a saw cover 2, a seam detection sensor 3 and a sawing component 4, wherein the saw cover 2 is fixedly arranged on the frame body 1, and the saw cover 2 is provided with a channel which is opened along the front-back direction and can be used for the rubber part to pass through; the seam detection sensor 3 is arranged on the saw cover 2, and an induction head of the seam detection sensor 3 is arranged towards the channel and used for inducing a gap between two adjacent frameworks in the rubber part; saw cutting assembly 4 is located on support body 1, and saw sword 403 that saw cutting assembly 4 cut can move in the direction of perpendicular to fore-and-aft direction, saw cutting assembly 4 and spy seam sensor 3 communication connection.
The utility model discloses rubber spare cutting device installs on rubber spare cutting equipment, transport the rubber spare to saw cover 2 positions through the conveyer belt on the rubber spare cutting equipment, and pass the passageway, when the rubber spare passes the passageway, visit the gap between two adjacent skeletons in the seam sensor 3 response rubber spare, control the conveyer belt stop motion on the rubber spare cutting equipment this moment, visit seam sensor 3 and send start signal, saw cut subassembly 4 and receive start signal, saw sword 403 moves, just correspond with the gap department of skeleton when reacing near of rubber spare, and cut off the rubber spare, the processing of cutting to the rubber spare is accomplished to the above-mentioned process of circulation.
It is worth explaining that the seam detecting sensor 3 can also be directly in communication connection with a conveyor belt on the rubber part cutting equipment, so that the starting and stopping of the rubber part cutting equipment can be automatically controlled through the sensing result of the seam detecting sensor 3, the manual operation is reduced, the accuracy is improved, and the labor intensity is reduced.
Compared with the prior art, the utility model provides a rubber spare cutting device is through setting up spy seam sensor 3, can the gap of auto-induction rubber spare inner frame, guarantees saw sword 403 and cuts in the gap department of skeleton as far as possible, avoids cutting the skeleton of metal texture, reduces saw sword 403 and saw the loss that the skeleton produced, prolongs the life of saw sword 403, avoids frequently changing saw sword 403, reduces the processing cost.
Referring to fig. 1 to 4, the saw cover 2 includes a cover body 201 and a clamping assembly 202, the cover body 201 is fixedly disposed on the frame body 1, and a cavity for the saw blade 403 to move up and down is formed in the cover body 201; a clamping assembly 202 is respectively arranged on the front side and the rear side of the cover body 201, the two clamping assemblies 202 are arranged at intervals to form a cutting slit for the saw blade 403 to pass through, and the clamping assemblies 202 are used for clamping the rubber piece when the rubber piece is cut. The clamping assembly 202 does not work when conveying the rubber piece, when the seam detecting sensor 3 senses a seam between two adjacent frameworks in the rubber piece, the conveyor belt on the rubber piece cutting equipment stops running, the clamping assembly 202 clamps the rubber piece, and then the saw cutter 403 works to cut off the rubber piece. The rubber part is clamped by the clamping assembly 202, so that the rubber part can be ensured to be in a fixed state when the saw blade 403 is used for cutting, the cutting opening on the rubber part is ensured to be smooth, and the quality of the finished rubber part is improved; the saw blade 403 cuts in the cavity in the cover 201, and the cover 201 can block chips, so that subsequent cleaning of the rubber cutting device is facilitated.
Referring to fig. 1 to 4, the clamping assembly 202 includes a clamping power mechanism 203 and a clamping frame 204, wherein the clamping power mechanism 203 is fixedly disposed outside the cover 201; the clamping frames 204 are connected to the clamping power mechanism 203, two clamping frames 204 are arranged, the two clamping frames 204 enclose to form a channel, and the clamping power mechanism 203 is used for driving the two clamping frames 204 to move oppositely or oppositely. The clamping power mechanism 203 releases the rubber part when controlling the two clamping frames 204 to move back to back, and the rubber part can be normally conveyed by a conveying belt on the rubber part cutting equipment; the clamping power mechanism 203 clamps the rubber piece when controlling the two clamping frames 204 to move oppositely, and the rubber piece can be cut by the saw blade 403; the two clamping frames 204 move oppositely and reversely to clamp and loosen the rubber part, the running path is simple, the rubber part can be clamped and loosened quickly, and the tight fit among the working procedures is ensured.
Referring to fig. 3, at least one clamping frame 204 of the clamping assembly 202 has an adapter surface for engaging an outer surface of the rubber member. For example: when the cross section of the rubber part is regular hexagon, the shape of the channel formed by the two clamping frames 204 is also regular hexagon, and the shape of the inner surface of the clamping frame 204 is called as a matching surface. The adaptive surface is arranged, so that the adaptive surface can be completely attached to the rubber piece when the rubber piece is clamped, the stability of the clamped rubber piece is improved, and the incision quality is improved; meanwhile, under the condition that the rubber part is not clamped by the clamping assembly 202, the rubber part passes through the channel, and the matching surface can also play a certain limiting role to stabilize the conveying process of the rubber part.
Referring to fig. 3 to 4, the clamping power mechanism 203 has two driving rods 205 parallel to each other, and the two driving rods 205 can move in opposite directions or back to back in the vertical direction; the driving rods 205 are provided with clamping grooves, the opening directions of the clamping grooves on the two driving rods 205 are opposite, and the clamping frame 204 is matched with the clamping grooves in a clamping manner. The length of the clamping groove is the same as the width of the clamping frame 204, so that the clamping frame 204 is clamped in the clamping groove, and the clamping frame 204 is clamped and matched with the clamping groove, so that the clamping frame is convenient to mount and replace; the driving rods 205 are distributed in the vertical direction, the clamping frame 204 moves up and down when the rubber piece is loosened, and the moving position of the rubber piece is only the downward position even if the rubber piece is driven, so that the rubber piece is not deviated from a conveying path.
Referring to fig. 3 to 4, the driving rod 205 is connected to a threaded connector 206, an axial direction of the threaded connector 206 is perpendicular to an opening direction of the slot, and the threaded connector 206 is used for being matched with a sidewall of the slot to clamp and fix the clamping frame 204. The clamping degree of the clamping frame 204 can be adjusted by screwing the threaded connecting piece 206, so that the reliability of the fixed clamping frame 204 is improved, and the clamping frame 204 is prevented from falling off; through setting up threaded connection spare 206, the width that presss from both sides tight frame 204 also can be different with the length of draw-in groove, only need twist threaded connection spare 206 and can realize pressing from both sides tight frame 204 tightly.
Referring to fig. 1 to fig. 2 and fig. 4, the sawing assembly 4 includes a sliding table module 401, a sawing motor 402, and a saw blade 403; the sliding table module 401 is arranged on the frame body 1, and the sliding table module 401 is provided with a sliding block capable of moving up and down; the sawing motor 402 is fixed to the slider; the saw blade 403 is coaxially and fixedly disposed on the output shaft of the sawing motor 402 and extends into the cavity, and the cover 201 further has a yielding hole for the output shaft of the sawing motor 402 to move up and down. When the rubber piece is cut, the sawing motor 402 is started to drive the saw blade 403 to rotate, and meanwhile, the sliding block on the sliding table module 401 moves downwards to drive the saw blade 403 to move downwards; the saw cutter 403 rotates to cut and the sliding table module 401 controls the saw cutter 403 to move downwards, so that the cutting process is accelerated, accurate and stable, and the rubber part is prevented from deforming due to cutting force.
Referring to fig. 1 to 2 and 4, a dust cover 5 is covered outside the sliding table module 401. If dust enters the sliding table module 401, the up-and-down moving process of the sliding table becomes unsmooth, so that the cutting process is influenced, and the cutting quality can be influenced; prevent that the dust from getting into around the slip table through setting up dust cover 5, guarantee that the slip table drives saw sword 403 and steadily reciprocates.
Preferably, the dust cover 5 is a fold type dust cover 5, so that the dust prevention effect is guaranteed, and meanwhile, the allowance for the saw cutting motor 402 to move up and down is provided, and the dust cover 5 cannot be torn due to the up-and-down movement of the saw cutting motor 402.
Referring to fig. 2, a waste material port is disposed at the bottom of the saw cover 2, a guide inclined surface 6 is disposed at the top of the waste material port, and the guide inclined surface 6 is used for guiding material. After the rubber part is cut by the saw blade 403, the material slag generated can fall out from the waste material opening along the guide inclined surface 6 by arranging the waste material opening and the guide inclined surface 6, so that the material slag is prevented from being accumulated in the saw cover 2 to influence cutting; and can place the collecting box at the waste gate, make things convenient for the collection and the processing of material sediment, in addition, waste gate department can also install dust absorption or recovery pipeline and realize the collection to the material sediment.
Referring to fig. 1 to 4, a discharge hopper 7 is detachably disposed at the bottom of the saw cover 2, and the discharge hopper 7 is butted with the bottom of the waste material port; the frame body 1 is provided with a discharging platform 8 corresponding to the discharging hopper 7. Some directness of the material sediment that saw cut the production fall out from the waste material mouth, and some splash fall out from the waste material mouth again on leading inclined plane 6, and the material sediment that the waste material mouth falls out falls in row material fill 7, then falls on row material platform 8 through row material fill 7 again, finally falls out to the containing box of bottom in from row material platform 8. The installation of row hopper 7 can be so that the waste material mouth of saw cover 2 bottom is as big as possible, prevents that the bottom from piling up the material sediment in the saw cover 2, is favorable to the evacuation of material sediment, arranges material platform 8 and not only can make the material sediment evacuation of arranging hopper 7, also can directly arrange sediment through arranging material platform 8 when clearing up saw cover 2 at ordinary times.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.