CN110116442B - Full-automatic moso bamboo numerical control sawing machine - Google Patents
Full-automatic moso bamboo numerical control sawing machine Download PDFInfo
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- CN110116442B CN110116442B CN201910573540.1A CN201910573540A CN110116442B CN 110116442 B CN110116442 B CN 110116442B CN 201910573540 A CN201910573540 A CN 201910573540A CN 110116442 B CN110116442 B CN 110116442B
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- 244000302661 Phyllostachys pubescens Species 0.000 title claims abstract description 94
- 235000003570 Phyllostachys pubescens Nutrition 0.000 title claims abstract description 94
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 42
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 42
- 241001330002 Bambuseae Species 0.000 claims abstract description 42
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 42
- 239000011425 bamboo Substances 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 239000000523 sample Substances 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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Abstract
The utility model belongs to the technical field of moso bamboo processing equipment, and particularly relates to a full-automatic numerical control moso bamboo sawing machine. According to the utility model, the diameter scanning unit, the moso bamboo clamping and conveying unit, the sawing unit, the bamboo joint scanning unit and the root detection photoelectric door unit are sequentially arranged on the sawing host, and the Mao Zhugao-effect sawing effect is achieved by matching with the modes of the inclined feeding table, the front end conveying frame, the material collecting conveying frame and the control cabinet. The utility model has the advantages that the sawing length of the moso bamboo is good in controllability, bamboo joints are avoided at sawing positions, the moso bamboo is automatically abandoned in the fine Mao Zhujian, and the sawing automation degree is high.
Description
Technical Field
The utility model belongs to the technical field of moso bamboo processing equipment, and particularly relates to a full-automatic numerical control moso bamboo sawing machine.
Background
The moso bamboo sawing machine is processing equipment for sawing the whole moso bamboo into sections according to the preset length, and generally only comprises two structures of a driving motor and a sawing wheel, but the problem that the sawing length deviation is unstable exists in the existing moso bamboo sawing machine due to the fact that the existing moso bamboo sawing machine is the reason, and therefore the moso bamboo sawing machine with controllable and stable sawing length and the integral sawing effect is urgently needed in the market.
The patent publication No. CN207273404U, chinese patent publication No. 2018.04.27 discloses a bamboo processing fixed length cuts device, which comprises a box body, the both sides of box inner wall bottom all fixedly connected with support column, the bottom fixedly connected with first motor of box inner wall, the output axle head of first motor is connected with rotary device through the belt, box inner wall both sides fixedly connected with base, the center department rotation of base is connected with the lead screw, the surface meshing transmission of lead screw has the sliding block, the bottom fixedly connected with cutting device of sliding block, the top fixedly connected with second motor of hanging groove, the output axle head fixedly connected with third belt pulley of second motor.
However, the chopping device in the patent of the utility model has a problem of poor chopping effect.
Disclosure of Invention
The utility model aims to provide a full-automatic moso bamboo numerical control sawing machine, which can achieve the Mao Zhugao-effect sawing effect by sequentially arranging a diameter scanning unit, a moso bamboo clamping and conveying unit, a sawing unit, a bamboo joint scanning unit and a root detection photoelectric door unit on a sawing host machine and matching with a mode of inclining a feeding table, a front end conveying frame, a material receiving conveying frame and a control cabinet. The utility model has the advantages that the sawing length of the moso bamboo is good in controllability, bamboo joints are avoided at sawing positions, the moso bamboo is automatically abandoned in the fine Mao Zhujian, and the sawing automation degree is high.
The utility model adopts the technical proposal that: the utility model provides a full-automatic mao bamboo numerical control sawing machine, includes slope material loading platform, front end carriage, saw cuts the host computer, receives material carriage to and the switch board, saw cuts the host computer and includes in proper order along the diameter scanning unit on the mao bamboo advancing direction, mao bamboo presss from both sides tight conveying unit, saw the unit, bamboo joint scanning unit, and root detects the photoelectric gate unit.
The further preferable technical scheme is as follows: the diameter scanning unit comprises backboard light sources respectively positioned at two sides of the moso bamboo, and a scanning probe group for measuring the diameter of the moso bamboo in a vertical scanning mode in a distance mode between upper and lower shadow boundaries, and is in control connection with the control cabinet and used for stopping pushing the sawing unit after detecting that the diameter of the moso bamboo is smaller than a preset value so as to convey the tail end Mao Zhujian from the material collecting conveying frame along the roller direction.
The further preferable technical scheme is as follows: the root detection photoelectric door unit comprises photoelectric door assemblies arranged on two sides of the moso bamboo, and the photoelectric door assemblies are in control connection with the control cabinet and used for triggering and pushing out the sawing unit after the root of the moso bamboo is blocked for the first time to cut off the root of the moso bamboo.
The further preferable technical scheme is as follows: the bamboo clamping and conveying unit comprises a stepping motor in control connection with the control cabinet, a gear mounting plate arranged on the stepping motor, a clamping and conveying cylinder and a fixed rotary cylinder which are arranged on the upper surface of the gear mounting plate along the advancing direction of the bamboo and are respectively positioned at two sides of the bamboo, and a barrel motor arranged on the upper surface of the gear mounting plate and used for driving the clamping and conveying cylinder, wherein the barrel motor is in control connection with the control cabinet and is used for controlling the advancing distance of the bamboo and the length of a final bamboo section through the setting of a rotating angle.
The further preferable technical scheme is as follows: the sawing unit comprises a second stepping motor in control connection with the control cabinet and a sawing host arranged on the second stepping motor, and the second stepping motor is used for pushing out the sawn moso bamboo after the clamping conveying collet is clamped and conveyed for a preset distance to obtain fixed-length moso bamboo sections.
Further preferred is the technical proposal is that: the bamboo joint scanning unit comprises second backboard light sources which are respectively positioned at two sides of the moso bamboo, and a second scanning probe group which is used for measuring the bamboo joint position of the moso bamboo in a mode of upwards protruding through a transverse scanning shadow limit, wherein the second scanning probe group is inclined towards one side of the sawing host, the bamboo joint scanning unit is in control connection with the control cabinet and is used for restarting the clamping conveying cylinder and conveying the clamping conveying cylinder forwards by a preset distance after detecting that the bamboo joint distance of the moso bamboo is smaller than a preset value.
Further preferred is the technical proposal is that: the front end conveying frame is provided with a feeding photoelectric door for triggering conveying at one end close to the inclined feeding table, a sawing photoelectric door for triggering the sawing host is arranged at one side close to the sawing host, and the feeding photoelectric door and the sawing photoelectric door are connected with the control cabinet for control.
The further preferable technical scheme is as follows: and a cylinder rotating frame component which is used for stirring and receiving the moso bamboo sections in a rotating mode is arranged below the material receiving conveying frame.
The further preferable technical scheme is as follows: the material collecting and conveying frame is provided with a fixed-length moso bamboo Duan Dangban which is in control connection with the diameter scanning unit and the control cabinet and is used for lifting when the diameter scanning unit detects that the diameter of the moso bamboo is smaller than a preset value.
The further preferable technical scheme is as follows: and L-shaped pushing plates positioned on the outer side surfaces of the chains are arranged at the two sides of the inclined feeding table.
The utility model sequentially arranges a diameter scanning unit, a moso bamboo clamping and conveying unit, a sawing unit, a bamboo joint scanning unit and a root detection photoelectric door unit on a sawing host, and the effects of Mao Zhugao-effect sawing are achieved by matching with the modes of the inclined feeding table, the front-end conveying frame, the material receiving conveying frame and the control cabinet. The utility model has the advantages that the sawing length of the moso bamboo is good in controllability, bamboo joints are avoided at sawing positions, the moso bamboo is automatically abandoned in the fine Mao Zhujian, and the sawing automation degree is high.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of a diameter scanning unit in the present utility model.
Fig. 3 is a schematic structural view of the moso bamboo clamping and conveying unit in the utility model.
Fig. 4 is a schematic diagram of a position structure of a bamboo joint scanning unit in the present utility model.
Detailed Description
The following description is of the preferred embodiments of the utility model and is not intended to limit the scope of the utility model.
Examples: as shown in fig. 1, 2 and 3 and fig. 4, a full-automatic moso bamboo numerical control sawing machine comprises an inclined feeding table a, a front end conveying frame b, a sawing host machine c, a material receiving conveying frame d and a control cabinet e, wherein the sawing host machine c sequentially comprises a diameter scanning unit 1, a moso bamboo clamping conveying unit 2, a sawing unit 3, a bamboo joint scanning unit 4 and a root detection photoelectric door unit 5 along the advancing direction of the moso bamboo.
In this embodiment, the moso bamboo clamping and conveying unit 2 always clamps and conveys or stands by after the moso bamboo enters, the diameter scanning unit 1 is turned off when the outer diameter is detected to be too small, the sawing unit 3 is turned off, the too small Mao Zhujian is directly conveyed and discharged, the bamboo joint scanning unit 4 is used for avoiding that the sawing position is too close to a bamboo joint, and the moso bamboo clamping and conveying unit 2 is driven to convey 5cm before when the bamboo joint is detected, so that the bamboo joint can be effectively avoided.
In addition, when the root detection photoelectric door unit 5 is blocked by the root, the control cabinet e controls the sawing unit 3 to perform sawing for the first time, namely, the root level operation, and thereafter, when the sawing unit 3 advances sawing, the moso bamboo clamping and conveying unit 2 is controlled to stop, and the sawing is advanced before the completion, so that the effectiveness and energy conservation of the sawing operation are ensured.
The diameter scanning unit 1 comprises backboard light sources 101 respectively positioned at two sides of the moso bamboo, and a scanning probe group 102 for measuring the diameter of the moso bamboo in a vertical scanning way in a way of the distance between upper and lower shadow boundaries, the diameter scanning unit 1 is in control connection with the control cabinet e and is used for stopping pushing the sawing unit 3 after detecting that the diameter of the moso bamboo is smaller than a preset value and conveying the tail end Mao Zhujian to blanking from the material receiving conveying frame d along the roller direction.
In this embodiment, the two scanning probe groups 102 are relatively close, and stop when the shadow is detected immediately, at this time, the distance between the two scanning probe groups 102 is corrected by parameters to obtain the outer diameter of the moso bamboo, and the sawing host c and the diameter scanning unit 1 are connected and controlled by the existing image detection system.
The root detection photoelectric door unit 5 comprises photoelectric door assemblies arranged on two sides of the moso bamboo, and the photoelectric door assemblies are in control connection with the control cabinet e and used for triggering and pushing out the sawing unit 3 after the root of the moso bamboo is blocked for the first time to cut off the root of the moso bamboo.
The moso bamboo clamping and conveying unit 2 comprises a stepping motor 201 in control connection with a control cabinet e, a gear mounting plate 202 arranged on the stepping motor 201, a clamping and conveying cylinder 203 and a fixed rotary cylinder 204 which are arranged on the upper surface of the gear mounting plate 202 along the advancing direction of the moso bamboo and are respectively positioned at two sides of the moso bamboo, and a barrel motor 205 which is arranged on the upper surface of the gear mounting plate 202 and is used for driving the clamping and conveying cylinder 203, wherein the barrel motor 205 is in control connection with the control cabinet e and is used for controlling the advancing distance of the moso bamboo and the length of the final moso bamboo section through the setting of a rotating angle.
The sawing unit 3 comprises a second stepping motor 301 in control connection with the control cabinet e, and a sawing host 302 arranged on the second stepping motor 301, wherein the second stepping motor 301 is used for pushing out the sawn moso bamboo after the clamping conveying cylinder 203 clamps and conveys the moso bamboo for a preset distance so as to obtain a fixed-length moso bamboo section.
The bamboo joint scanning unit 4 comprises second backboard light sources 401 respectively located at two sides of the moso bamboo joint, and a second scanning probe set 402 for measuring positions of bamboo joints of the moso bamboo in a mode of upwards protruding through transverse scanning shadow boundaries, the second scanning probe set 402 is inclined towards one side of the sawing host 302, the bamboo joint scanning unit 4 is in control connection with the control cabinet e and is used for controlling the clamping conveying cylinder 203 to restart and convey forward for a preset distance through the control cabinet e after detecting that the distance between bamboo joints of the moso bamboo joint and the sawing host 302 is smaller than a preset value.
In this embodiment, the second scanning probe set 402 moves along the shadow boundary of the moso bamboo during conveying, the moving track is the shadow boundary, and if the moving track moves relatively largely upward and downward, the detection position is a bamboo joint, and at this time, a signal with a certain distance is conveyed to the moso bamboo clamping and conveying unit 2 through the control cabinet e, so that the sawing unit 3 can avoid the bamboo joint.
It should be noted that, the distance between the second scanning probe set 402 and the sawing host 302 is an influencing factor of the bamboo joint detection structure, so that, for example, the sawing position is 5cm away from the bamboo joint, and the distance between the second scanning probe set 402 and the sawing host 302 is 3cm, and the fixed-length pushing length sent by the control cabinet e is 2cm, so as to ensure the preset bamboo joint avoiding length parameter.
The front end conveying frame b is provided with a feeding photoelectric door 10 for triggering conveying at one end close to the inclined feeding table a, one side close to the sawing host computer c is provided with a sawing photoelectric door 6 for triggering the sawing host computer c, and the feeding photoelectric door 10 and the sawing photoelectric door 6 are connected and controlled with the control cabinet e.
And a cylinder rotating frame assembly 7 for stirring and receiving the moso bamboo sections in a rotating mode is arranged below the receiving conveying frame d.
In this embodiment, the cylinder rotating frame assembly 7 is only required to push the deflector rod to rotate through the existing cylinder to stir the structure of the mao bamboo section blanking.
The receiving and conveying frame d is provided with a fixed-length moso bamboo section baffle 8 which is in control connection with the diameter scanning unit 1 and the control cabinet e and is used for lifting when the diameter scanning unit 1 detects that the diameter of moso bamboo is smaller than a preset value.
In this embodiment, the fixed-length moso bamboo section baffle 8 is controlled by the control cabinet e and the cylinder thereof, and is retracted when the superfine Mao Zhujian is discarded.
The L-shaped pushing plates 9 positioned on the outer side surfaces of the chains are arranged at the two sides of the inclined feeding table a.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited to the above embodiments, and various modifications may be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model. These are all non-inventive modifications which are intended to be protected by the patent laws within the scope of the appended claims.
Claims (6)
1. The utility model provides a full-automatic mao bamboo numerical control sawing machine, includes slope material loading platform (a), front end carriage (b), saw cuts host computer (c), receives material carriage (d) to and switch board (e), its characterized in that: the sawing host (c) sequentially comprises a diameter scanning unit (1), a moso bamboo clamping and conveying unit (2), a sawing unit (3), a bamboo joint scanning unit (4) and a root detection photoelectric door unit (5) along the advancing direction of the moso bamboo,
the diameter scanning unit (1) comprises backboard light sources (101) respectively positioned at two sides of the moso bamboo, and a scanning probe group (102) for measuring the diameter of the moso bamboo in a vertical scanning way in a way of distance between upper and lower shadow limits, the diameter scanning unit (1) is in control connection with the control cabinet (e) and is used for stopping pushing the sawing unit (3) after detecting that the diameter of the moso bamboo is smaller than a preset value and conveying and blanking the tail ends Mao Zhujian from the material receiving and conveying frame (d) along the roller direction,
the moso bamboo clamping and conveying unit (2) comprises a stepping motor (201) in control connection with a control cabinet (e), a gear mounting plate (202) arranged on the stepping motor (201), a clamping and conveying cylinder (203) arranged on the upper surface of the gear mounting plate (202) along the advancing direction of the moso bamboo and respectively positioned at two sides of the moso bamboo, a fixed rotary cylinder (204), a barrel motor (205) arranged on the upper surface of the gear mounting plate (202) and used for driving the clamping and conveying cylinder (203), the barrel motor (205) is in control connection with the control cabinet (e) and used for controlling the advancing distance of the moso bamboo and the final length of the moso bamboo section through the setting of a rotating angle,
the sawing unit (3) comprises a second stepping motor (301) in control connection with the control cabinet (e) and a sawing host (302) arranged on the second stepping motor (301), the second stepping motor (301) is used for pushing out the sawn moso bamboo after the clamping conveying cylinder (203) clamps and conveys the moso bamboo for a preset distance so as to obtain a fixed-length moso bamboo section,
the bamboo joint scanning unit (4) comprises second backboard light sources (401) which are respectively arranged on two sides of the moso bamboo, and a second scanning probe group (402) which is used for measuring the bamboo joint position of the moso bamboo in a mode of upwards protruding through a transverse scanning shadow limit, wherein the second scanning probe group (402) is inclined towards one side of the sawing host (302), the bamboo joint scanning unit (4) is in control connection with the control cabinet (e) and is used for controlling the clamping conveying cylinder (203) to restart and convey the preset distance forwards after detecting that the distance between the bamboo joints of the moso bamboo and the sawing host (302) is smaller than a preset value.
2. The fully automatic moso bamboo numerical control sawing machine according to claim 1, wherein: the root detection photoelectric door unit (5) comprises photoelectric door assemblies arranged on two sides of the moso bamboo, and the photoelectric door assemblies are in control connection with the control cabinet (e) and used for triggering and pushing out the sawing unit (3) after the root of the moso bamboo is blocked for the first time to cut off the root of the moso bamboo.
3. The fully automatic moso bamboo numerical control sawing machine according to claim 1, wherein: the front end conveying frame (b) is provided with a feeding photoelectric door (10) which is used for triggering conveying at one end close to the inclined feeding table (a), a sawing photoelectric door (6) which is used for triggering the sawing host (c) is arranged at one side close to the sawing host (c), and the feeding photoelectric door (10) and the sawing photoelectric door (6) are connected with the control cabinet (e).
4. The fully automatic moso bamboo numerical control sawing machine according to claim 1, wherein: and a cylinder rotating frame assembly (7) for stirring and receiving the moso bamboo sections in a rotating mode is arranged below the material receiving conveying frame (d).
5. The fully automatic moso bamboo numerical control sawing machine according to claim 1, wherein: the receiving and conveying frame (d) is provided with a fixed-length moso bamboo Duan Dangban (8) which is in control connection with the diameter scanning unit (1) and the control cabinet (e) and is used for lifting when the diameter scanning unit (1) detects that the diameter of the moso bamboo is smaller than a preset value.
6. The fully automatic moso bamboo numerical control sawing machine according to claim 1, wherein: the two sides of the inclined feeding table (a) are provided with L-shaped pushing plates (9) positioned on the outer side surfaces of the chains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910573540.1A CN110116442B (en) | 2019-06-28 | 2019-06-28 | Full-automatic moso bamboo numerical control sawing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910573540.1A CN110116442B (en) | 2019-06-28 | 2019-06-28 | Full-automatic moso bamboo numerical control sawing machine |
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| CN110116442A CN110116442A (en) | 2019-08-13 |
| CN110116442B true CN110116442B (en) | 2023-12-22 |
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| CN201910573540.1A Active CN110116442B (en) | 2019-06-28 | 2019-06-28 | Full-automatic moso bamboo numerical control sawing machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802693B (en) * | 2019-11-08 | 2024-09-13 | 江西双双机械制造有限公司 | Bamboo tube cutting machine |
| CN110877386B (en) * | 2019-11-08 | 2024-09-13 | 江西双双机械制造有限公司 | Bamboo tube cutting machine |
| CN114701028A (en) * | 2022-03-31 | 2022-07-05 | 福建呈祥机械制造有限公司 | Bamboo tube fixed-length cutting method and device |
| CN115056303B (en) * | 2022-07-05 | 2023-05-26 | 福建省迈为智能装备有限公司 | High-efficiency automatic saw bamboo identification conveying production line and method |
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| JPH08318507A (en) * | 1995-05-26 | 1996-12-03 | Nippon Buroaa Kogyo Kk | Method and apparatus for processing outer surface of round bamboo for raw material |
| JP2004202821A (en) * | 2002-12-25 | 2004-07-22 | Noda Corp | Bamboo rough-cutting device |
| CN107443508A (en) * | 2017-08-09 | 2017-12-08 | 国家林业局北京林业机械研究所 | Section equipment is determined in bamboo wood automatic feed |
| CN108748405A (en) * | 2018-08-29 | 2018-11-06 | 国家林业局北京林业机械研究所 | A kind of intelligent saw bamboo equipment |
| CN108772927A (en) * | 2018-08-29 | 2018-11-09 | 湖南省林业科学院 | A kind of automation saw bamboo equipment |
| CN210791360U (en) * | 2019-06-28 | 2020-06-19 | 安吉前程竹木机械有限公司 | Full-automatic mao bamboo numerical control saw off machine |
-
2019
- 2019-06-28 CN CN201910573540.1A patent/CN110116442B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08318507A (en) * | 1995-05-26 | 1996-12-03 | Nippon Buroaa Kogyo Kk | Method and apparatus for processing outer surface of round bamboo for raw material |
| JP2004202821A (en) * | 2002-12-25 | 2004-07-22 | Noda Corp | Bamboo rough-cutting device |
| CN107443508A (en) * | 2017-08-09 | 2017-12-08 | 国家林业局北京林业机械研究所 | Section equipment is determined in bamboo wood automatic feed |
| CN108748405A (en) * | 2018-08-29 | 2018-11-06 | 国家林业局北京林业机械研究所 | A kind of intelligent saw bamboo equipment |
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Inventor after: Sun Xiaodong Inventor after: Xiao Fei Inventor after: Peng Liang Inventor after: Zhou Jianbo Inventor after: Zhang Bin Inventor after: Shi Rongxing Inventor before: Shi Rongxing |
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Effective date of registration: 20200701 Address after: 410000 No. 658 South Shaoshan Road, Hunan, Changsha Applicant after: HUNAN ACADEMY OF FORESTRY Applicant after: BEIJING FORESTRY MACHINERY Research Institute OF THE STATE FORESTRY AND PRAIRIE ADMINISTRATION Applicant after: ANJI QIANCHENG BAMBOO MACHINERY Co.,Ltd. Address before: 313000 Zhejiang Anji Huzhou Xiaofu Fengzhen Xiaofeng community Dayi mouth Applicant before: ANJI QIANCHENG BAMBOO MACHINERY Co.,Ltd. |
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