CN111618599A - A kind of automatic control product cutting and grinding processing equipment - Google Patents
A kind of automatic control product cutting and grinding processing equipment Download PDFInfo
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Abstract
本发明公开了产品加工技术领域的一种自动化控制产品切割打磨加工设备,包括加工台,所述加工台顶面右侧设置有定位机构,所述定位机构左侧设置有第一切割机构,所述第一切割机构与第二切割机构联动连接,所述第一机构与第二机构之间设置有打磨机构,所述打磨机构端部设置有第一清理机构,所述加工台下方设置有第二清理机构,本发明全程实现了自动化控制加工,实现了对产品的定位、切割以及打磨工序,整合了各个独立的加工设备,降低了设备的占地面积,使用气缸刀具同步运设备,提升了产能,降低了人力投入成本,降低了人工操作的安全风险,提高了工作效率。
The invention discloses an automatic control product cutting and polishing processing equipment in the technical field of product processing. The first cutting mechanism is linked with the second cutting mechanism, a grinding mechanism is provided between the first mechanism and the second mechanism, a first cleaning mechanism is provided at the end of the grinding mechanism, and a second cleaning mechanism is provided below the processing table. Second, the cleaning mechanism, the present invention realizes automatic control processing in the whole process, realizes the positioning, cutting and grinding processes of products, integrates each independent processing equipment, reduces the floor space of the equipment, and uses the cylinder cutter to move the equipment synchronously, which improves the Productivity, reduce labor input costs, reduce safety risks of manual operations, and improve work efficiency.
Description
技术领域technical field
本发明涉及产品加工技术领域,具体为一种自动化控制产品切割打磨加工设备。The invention relates to the technical field of product processing, in particular to an automatic control product cutting and polishing processing equipment.
背景技术Background technique
产品在加工时,需要进行切割、打磨等一系列工序,切割设备指的是将被连续拉出的铸坯按定尺要求切断的连铸设备,连铸机的切割设备有火焰切割机和剪切机两大类,在机械加工过程中,板材切割常用方式有手工切割、半自动切割机切割及数控切割机切割,随着现代机械加工业地发展,对切割的质量、精度要求的不断提高,对提高生产效率、降低生产成本、具有高智能化的自动切割功能的要求也在提升。When the product is processed, a series of processes such as cutting and grinding are required. The cutting equipment refers to the continuous casting equipment that cuts the continuously drawn slabs according to the fixed length requirements. The cutting equipment of the continuous casting machine includes a flame cutting machine and a shearing machine. There are two types of cutting machines. In the process of machining, the common methods of sheet cutting include manual cutting, semi-automatic cutting machine cutting and CNC cutting machine cutting. The requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing.
现有的产品加工设备,客户端反馈交货的产品中有螺口不平整现象,大多数为人工切割加工,不仅工作效率低下,且安全风险高,使用效果差,为此,我们提出一种自动化控制产品切割打磨加工设备。For the existing product processing equipment, the products delivered by the client have uneven screw holes, and most of them are manually cut, which not only has low work efficiency, but also has high safety risks and poor use effects. For this reason, we propose a Automatic control of product cutting and grinding processing equipment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种自动化控制产品切割打磨加工设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an automatic control product cutting and grinding processing equipment to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种自动化控制产品切割打磨加工设备,包括加工台,所述加工台顶面右侧设置有定位机构,所述定位机构左侧设置有第一切割机构,所述第一切割机构与第二切割机构联动连接,所述第一机构与第二机构之间设置有打磨机构,所述打磨机构端部设置有第一清理机构,所述加工台下方设置有第二清理机构。In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic control product cutting and grinding processing equipment, including a processing table, a positioning mechanism is provided on the right side of the top surface of the processing table, and a first cutting mechanism is provided on the left side of the positioning mechanism. The first cutting mechanism is linked with the second cutting mechanism, a grinding mechanism is provided between the first mechanism and the second mechanism, and a first cleaning mechanism is provided at the end of the grinding mechanism. A second cleaning mechanism is provided.
进一步地,所述定位机构包括直线导轨,所述直线导轨上设置有直线轴承,所述直线轴承固定安装于定位台底面,所述定位台顶面左右两端均设置有定位夹具,所述定位夹具通过定位气缸驱动。Further, the positioning mechanism includes a linear guide rail, a linear bearing is arranged on the linear guide rail, the linear bearing is fixedly installed on the bottom surface of the positioning table, and the left and right ends of the top surface of the positioning table are provided with positioning fixtures. The gripper is driven by a positioning cylinder.
进一步地,所述第一切割机构包括双轴电机,所述双轴电机一侧输出端与锯片盘固定连接,且所述双轴电机另一侧输出端与带轮固定连接。Further, the first cutting mechanism includes a biaxial motor, one output end of the biaxial motor is fixedly connected to the saw blade disc, and the other output end of the biaxial motor is fixedly connected to the pulley.
进一步地,所述第二切割机构包括连接杆,所述连接杆一端通过轴承与转动气缸连接,所述转动气缸另一端与刀头固定连接。Further, the second cutting mechanism includes a connecting rod, one end of the connecting rod is connected with the rotating cylinder through a bearing, and the other end of the rotating cylinder is fixedly connected with the cutter head.
进一步地,所述连接杆贯穿插接于防护罩内腔,且所述连接杆上套设有带轮,所述连接杆与双轴电机一端的带轮通过同步带连接。Further, the connecting rod is inserted through the inner cavity of the protective cover, a pulley is sleeved on the connecting rod, and the connecting rod is connected with the pulley at one end of the biaxial motor through a synchronous belt.
进一步地,所述打磨机构包括安装台,所述安装台上设置有活动板,所述活动板上固定安装有第一电机,所述第一电机的输出端固定连接打磨刀具,所述活动板一端固定连接活动件,所述活动件内腔啮合连接有驱动件,所述驱动件通过转动轴与设于加工台底面的第二电机输出端固定连接。Further, the grinding mechanism includes an installation table, a movable plate is arranged on the installation table, a first motor is fixedly installed on the movable plate, and the output end of the first motor is fixedly connected to a polishing tool, and the movable plate is One end is fixedly connected to the movable piece, the inner cavity of the movable piece is engaged with a driving piece, and the driving piece is fixedly connected to the output end of the second motor arranged on the bottom surface of the processing table through a rotating shaft.
进一步地,所述第一清理机构包括弧形收集罩,所述弧形收集罩底部与清理管一端连通连接,所述清理管另一端与清理箱连接,且所述清理管的进风端设有挡屑网,所述清理箱侧壁通过通风管与设于带有通风口的壳体内的引风扇连接。Further, the first cleaning mechanism includes an arc-shaped collection cover, the bottom of the arc-shaped collection cover is in communication with one end of the cleaning pipe, the other end of the cleaning pipe is connected with the cleaning box, and the air inlet end of the cleaning pipe is set. There is a chip screen, and the side wall of the cleaning box is connected with an induced draft fan arranged in a casing with a vent through a ventilation pipe.
进一步地,所述第二清理机构包括设于加工台底面的收集盒,所述收集盒与安装于加工台底面的滑轨抽拉结构连接,所述加工台上开设有与收集盒对应的导屑口。Further, the second cleaning mechanism includes a collection box arranged on the bottom surface of the processing table, the collection box is connected with the sliding rail pulling structure installed on the bottom surface of the processing table, and the processing table is provided with a guide corresponding to the collection box. crumb mouth.
与现有技术相比,本发明的有益效果是:本发明全程实现了自动化控制加工,降低了人工操作的安全风险,提高了工作效率;实现了对产品的定位、切割以及打磨工序,整合了各个独立的加工设备,降低了设备的占地面积;设置有清理机构,对切割料和打磨料进行及时的收集,避免造成设备周围不清洁的问题;使用气缸刀具同步运设备后,生产的产能提升160%;人力由2人缩减至1人;客户端反馈良好,生产产能和品质问题也得到解决。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention realizes automatic control processing in the whole process, reduces the safety risk of manual operation, and improves work efficiency; realizes the positioning, cutting and grinding processes of products, and integrates Each independent processing equipment reduces the floor area of the equipment; a cleaning mechanism is installed to collect cutting materials and grinding materials in time to avoid the problem of uncleanness around the equipment; after using the cylinder cutter to transport the equipment synchronously, the production capacity 160% increase; manpower reduced from 2 to 1; good feedback from the client, production capacity and quality issues have also been resolved.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明打磨机构结构示意图;Fig. 2 is the structure schematic diagram of grinding mechanism of the present invention;
图3为本发明第一清理机构结构示意图;3 is a schematic structural diagram of the first cleaning mechanism of the present invention;
图4为本发明第二清理机构结构示意图。FIG. 4 is a schematic structural diagram of the second cleaning mechanism of the present invention.
图中:100、加工台;200、定位机构;201、直线导轨;202、直线轴承;203、定位台;204、定位气缸;205、定位夹具;300、第一切割机构;301、双轴电机;302、锯片盘;303、带轮;304、同步带;400、第二切割机构;401、连接杆;402、转动气缸;403、刀头;404、防护罩;500、打磨机构;501、安装台;502、活动板;503、第一电机;504、打磨刀具;505、活动件;506、驱动件;507、第二电机;600、第一清理机构;601、弧形收集罩;602、清理管;603、清理箱;604、通风管;605、引风扇;700、第二清理机构;701、收集盒;702、滑轨;703、导屑口。In the figure: 100, processing table; 200, positioning mechanism; 201, linear guide rail; 202, linear bearing; 203, positioning table; 204, positioning cylinder; 205, positioning fixture; 300, first cutting mechanism; 301, dual-axis motor ; 302, saw blade disk; 303, pulley; 304, timing belt; 400, second cutting mechanism; 401, connecting rod; 402, rotating cylinder; 403, cutter head; 404, protective cover; 500, grinding mechanism; 501 502, movable plate; 503, first motor; 504, grinding tool; 505, movable part; 506, driving part; 507, second motor; 600, first cleaning mechanism; 601, arc collecting cover; 602, cleaning pipe; 603, cleaning box; 604, ventilation pipe; 605, induced fan; 700, second cleaning mechanism; 701, collection box; 702, slide rail; 703, chip guide.
附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The accompanying drawings are for illustrative purposes only, and should not be construed as limitations on this patent; in order to better illustrate the present embodiment, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable to the artisan that certain well-known structures and descriptions thereof may be omitted from the drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1,本发明提供一种自动化控制产品切割打磨加工设备,包括加工台100,加工台100顶面右侧设置有定位机构200,通过定位机构200对待加工的产品进行定位固定,定位机构200左侧设置有第一切割机构300,通过第一切割机构300切割掉多余水口料,第一切割机构300与第二切割机构400联动连接,通过气缸一边旋转一边直线运动对产品进行螺口加工,使用气缸刀具同步运设备后,生产的产能提升160%;人力由2人缩减至1人;第一机构与第二机构之间设置有打磨机构500,通过打磨机构500对切割后的产品边缘进行打磨处理,打磨机构500端部设置有第一清理机构600,通过第一清理机构600对打磨产生的碎屑进行清理,加工台100下方设置有第二清理机构700,通过第二清理机构700对切割产生的屑料进行收集,保证加工台的清洁。Please refer to FIG. 1, the present invention provides an automatic control product cutting and grinding processing equipment, including a processing table 100, a
请参阅图1,定位机构200包括直线导轨201,直线导轨201上设置有直线轴承202,直线轴承202固定安装于定位台203底面,定位台203通过直线轴承202在直线导轨201上移动,实现加工位的变换,定位台203顶面左右两端均设置有定位夹具205,定位夹具205通过定位气缸204驱动,通过定位气缸204驱使定位夹具205移动对待加工的产品进行定位夹持固定。Please refer to FIG. 1 , the
请参阅图1,第一切割机构300包括双轴电机301,双轴电机301一侧输出端与锯片盘302固定连接,待定位台203带动待加工的产品移动至第一切割机构300处时,控制直线轴承202驱使锯片盘302高速转动,从而将产品上多余的水口料切除,且双轴电机301另一侧输出端与带轮303固定连接。Referring to FIG. 1 , the
请参阅图1,第二切割机构400包括连接杆401,连接杆401一端通过轴承与转动气缸402连接,转动气缸402另一端与刀头403固定连接,双轴电机301工作的同时,带动带轮303转动,通过同步带304带动连接杆401同步转动,从而配合转动气缸402实现刀头403的旋转,配合移动的定位台203完成对产品的螺口加工,使用气缸刀具同步运设备后,生产的产能提升160%;人力由2人缩减至1人;客户端反馈良好,生产产能和品质问题也得到解决。Referring to FIG. 1, the
连接杆401贯穿插接于防护罩404内腔,且连接杆401上套设有带轮303,连接杆401与双轴电机301一端的带轮303通过同步带304连接。The connecting
请参阅图2,打磨机构500包括安装台501,安装台501上设置有活动板502,活动板502上固定安装有第一电机503,第一电机503的输出端固定连接打磨刀具504,通过第一电机503驱使打磨刀具504转动,实现对切割后的产品进行打磨作业,活动板502一端固定连接活动件505,活动件505上开设有腰型口,腰型口对立内壁开设有与驱动件506上的凸齿啮合连接的齿槽,活动件505内腔啮合连接有驱动件506,驱动件506呈外壁设有一段凸齿的圆盘结构,驱动件506通过转动轴与设于加工台100底面的第二电机507输出端固定连接,控制第二电机507驱使驱动件506转动,由于驱动件506外壁一段凸齿的设置,通过与活动件505的啮合作用,能够实现活动件505的往复直线移动,从而使得打磨刀具504能够扩大打磨的范围,使用效果好。Please refer to FIG. 2, the
请参阅图3,第一清理机构600包括弧形收集罩601,弧形收集罩601底部与清理管602一端连通连接,打磨产生的碎屑,通过引风扇605产生吸力,使得碎屑集中在弧形收集罩601上,并通过清理管602进入清理箱603中收集,保持台面的清洁,清理管602另一端与清理箱603连接,且清理管602的进风端设有挡屑网,清理箱603侧壁通过通风管604与设于带有通风口的壳体内的引风扇605连接。Referring to FIG. 3, the
请参阅图4,第二清理机构700包括设于加工台100底面的收集盒701,切割产生的碎屑通过导屑口703落入收集盒701中收集,收集盒701与安装于加工台100底面的滑轨702抽拉结构连接,便于对收集盒701内的碎屑进行清理,加工台100上开设有与收集盒701对应的导屑口703。Referring to FIG. 4 , the second cleaning mechanism 700 includes a
本发明使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the present invention can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection methods of each part adopt mature bolts, rivets, welding, etc. in the prior art Conventional means, machinery, parts and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112453908A (en) * | 2020-10-20 | 2021-03-09 | 特尼格日 | Cutting equipment that practicality is high |
| CN113681300A (en) * | 2021-08-24 | 2021-11-23 | 金华好得科技有限公司 | Continuity machining device for measuring tool production and using method thereof |
| CN114393131A (en) * | 2022-01-28 | 2022-04-26 | 无锡微研股份有限公司 | A Widely Adaptable Cross-cutting Mechanism for Fin Die |
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| CN114393131A (en) * | 2022-01-28 | 2022-04-26 | 无锡微研股份有限公司 | A Widely Adaptable Cross-cutting Mechanism for Fin Die |
| CN114393131B (en) * | 2022-01-28 | 2024-02-09 | 无锡微研股份有限公司 | Extensive fin of adaptability transverse cutting mechanism for mould |
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