Cleaning device of sand feeding groove for electroplating diamond wire production
Technical Field
The utility model belongs to the technical field of pipeline engineering, concretely relates to electroplating diamond wire production is with belt cleaning device who goes up sand groove.
Background
In the manufacturing process of the diamond wire, sanding of the diamond wire belongs to a key process, sanding of the electroplating diamond wire requires that diamond is uniformly solidified on a bus base body with the length of 10km to 80km, in the manufacturing process of the electroplating diamond wire, if residual diamond dust in a sanding groove is not completely removed, sanding of different specifications can be caused, product quality is affected, in order to guarantee product quality, the sanding groove needs to be regularly maintained and cleaned to guarantee that no residue and sediment exist in the sanding groove, the sanding groove is regularly and thoroughly cleaned, equipment efficiency is greatly improved, overall energy consumption of an enterprise is effectively reduced, and production efficiency of the enterprise is greatly improved while energy is saved.
At present, the cleaning device for the upper sand tank is not available, acid soaking and manual cleaning are generally used, the operator needs to bend down to use the brush to clean the upper sand tank, operation is inconvenient, labor intensity is high, cleaning dead angles are easy to generate, accumulated sand is not completely cleaned, manual cleaning is time-consuming and labor-consuming, and flowing sewage can cause waste of water resources and pollute the environment.
Disclosure of Invention
In order to solve the problem in the prior art, the utility model discloses an electroplating buddha's warrior attendant line production is with belt cleaning device in last sand groove, under drive arrangement's effect, the brush hair scrubs the inner wall in last sand groove with the lateral wall and the bottom contact in last sand groove, and the cleaning efficiency is high, effectual, and the material resources of just using manpower sparingly.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a belt cleaning device of last sand groove is used in production of electroplating diamond wire, including the upper ring body, lower circle body and drive shaft, the upper ring body is the loop configuration respectively with lower circle body and the external diameter all slightly is less than the internal diameter of last sand groove, be provided with the shaft hole that runs through the upper and lower terminal surface of upper ring body perpendicularly at upper ring body middle part, the middle part of circle body is provided with the axial trough of undercut down, the upper end and the drive arrangement transmission of drive shaft are connected, the lower extreme of drive shaft passes the shaft hole and then extends to inlay to establish in the axial trough, be provided with the cleaning roller of a plurality of vertical settings along circumference interval between the upper ring body and lower circle body, the bottom and the side at the outer disc of cleaning roller and lower circle body are provided with the brush hair respectively, under drive arrangement's effect, the drive shaft rotation drives the upper ring body, lower circle body and cleaning roller are rotatory, the inner wall of last sand groove is scrubbed in brush hair and the contact with the lateral wall and the bottom of last sand groove.
Furthermore, a plurality of ultrasonic vibrators are arranged at the bottom of the upper sand tank at intervals.
Furthermore, the lower ring body comprises an inner ring and an outer ring which are concentrically arranged, a shaft groove is arranged in the inner ring, a plurality of radial reinforcing beams are arranged between the inner ring and the outer ring, and hard bristles are uniformly distributed on the bottom of the inner ring, the bottom of the outer ring, the bottom of the reinforcing beams and the outer circular surface of the outer ring.
Furthermore, the upper ring body comprises an inner ring and an outer ring which are arranged concentrically, radial branch pipes are arranged between the inner ring and the outer ring, a shaft hole for a driving shaft to penetrate is formed in the middle of the inner ring, the outer ring and the branch pipes are respectively of a hollow structure, cavities of the inner ring, the outer ring and the branch pipes are communicated to form a containing cavity, a water inlet communicated with the containing cavity is formed in the top of the inner ring, a plurality of water spraying holes are formed in the outer circular surface of the outer ring at intervals along the circumferential direction, and each water spraying hole is connected with a nozzle in a rotating mode.
Furthermore, a through hole extending along the axial direction of the cleaning roller is formed in the middle of the cleaning roller, a joint used for being connected with a water suction pump is arranged at the upper end of the through hole, and the lower end of the through hole is communicated with the cavity of the upper sand tank.
Furthermore, the upper end of the cleaning roller is detachably connected with the outer ring of the upper ring body, and the lower end of the cleaning roller is detachably connected with the outer ring of the lower ring body.
Furthermore, pull rings are respectively arranged on the upper end surfaces of the cleaning rollers.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses electroplating diamond wire production is with belt cleaning device in upper sand groove, including upper ring body, lower ring body, drive shaft and cleaning roller, be provided with the brush hair respectively at the outer disc of cleaning roller and the bottom and the side of lower ring body, under the effect of drive arrangement, the drive shaft rotation drives upper ring body, lower ring body and cleaning roller rotation, and the brush hair brushes the inner wall of upper sand groove with the lateral wall and the bottom contact scrubbing of upper sand groove, and cleaning efficiency is high, effectual, and save manpower and materials;
the utility model discloses electroplating golden steel line production is with belt cleaning device in last sand groove is provided with the hole for water spraying on the outer disc of last circle body outer lane, and hole for water spraying department is connected with rotary nozzle, is provided with the water inlet that is used for being connected with high-pressure plunger pump at the top of last circle body inner circle, and high-pressure plunger pump produces high-pressure water and jets high-speed rivers through nozzle 4, washes the last sand groove inner wall, thoroughly peels off the dirt, reaches the purpose that improves the cleaning performance.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
in the upper diagram: 1-an outer ring; 2-a drive shaft; 3-inner ring; 4-a nozzle; 5-branch pipe; 6-a pull ring; 7-cleaning the roller; 8-brush hair; 9-outer ring; 10-inner ring; 11-reinforcing beam.
Detailed Description
For a better understanding of the present invention, the following examples are provided to further illustrate the present invention, but the present invention is not limited to the following examples.
The cleaning device for the upper sand groove for the production of the electroplating diamond wire comprises an upper ring body, a lower ring body and a driving shaft 2, wherein the upper ring body and the lower ring body are respectively of an annular structure, the outer diameter of the upper ring body and the outer diameter of the lower ring body are slightly smaller than the inner diameter of the upper sand groove, the middle part of the upper ring body is provided with a shaft hole which vertically penetrates through the upper end surface and the lower end surface of the upper ring body, the middle part of the lower ring body is provided with a shaft groove which is downwards sunken, the upper end of the driving shaft 2 is in transmission connection with a driving device, the lower end of the driving shaft 2 passes through the shaft hole and then extends downwards and is embedded in the shaft groove, a plurality of vertically arranged cleaning rollers 7 are arranged between the upper ring body and the lower ring body along the circumferential direction at intervals, brush hairs 8 are respectively arranged on the outer circumferential surface of the cleaning rollers 7 and the bottom and the side surface of the lower ring body, under the action of the driving device, the driving shaft 2 drives the upper ring body, the lower ring body and the cleaning rollers 7 to rotate, and the cleaning rollers 7 rotate, the brush hair 8 on the cleaning roller 7 contacts with the side wall of the upper sand groove to brush the inner side wall of the upper sand groove, and in the rotating process of the lower ring body, the brush hair 8 at the bottom and the side of the lower ring body contact with the bottom of the upper sand groove to brush the bottom of the upper sand groove.
As an optional design, preferably, a plurality of ultrasonic vibrators are arranged at the bottom of the upper sand tank at intervals, the upper sand tank is used for a long time, impurities attached to the upper sand tank are difficult to clean, electric energy is converted into mechanical energy through the ultrasonic vibrators firstly, high-frequency vibration with extremely small amplitude is generated and is transmitted to cleaning liquid in the upper sand tank, a large number of micro bubbles are continuously generated in the cleaning liquid and are broken, accordingly, shock waves are generated to peel off dirt, then the inner wall of the upper sand tank is scrubbed through bristles 8 on the outer circular surface of a cleaning roller 7 and the bottom and side surfaces of a lower ring body, the cleaning speed is high, the quality is high, no damage is caused to staff, and the cleaning can be realized, the time can be saved, the use of water and chemical solvents is reduced, and the discharge amount of sewage is greatly reduced.
As an optional design, the lower ring body preferably comprises an inner ring 10 and an outer ring 9 which are arranged concentrically, a shaft groove is arranged in the middle of the inner ring 10, a plurality of radial reinforcing beams 11 are arranged between the inner ring and the outer ring 9, hard bristles 8 are uniformly distributed on the bottom of the inner ring 10, the bottom of the outer ring 9, the bottom of the reinforcing beam 11 and the outer circular surface of the outer ring 9, and the brushing range of the bristles 8 on the bottom of the inner ring 10, the bottom of the outer ring 9, the bottom of the reinforcing beam 11 and the outer circular surface of the outer ring 9 can completely cover the bottom of the upper sand groove without cleaning dead corners.
As an alternative design, the upper ring body preferably comprises an inner ring 3 and an outer ring 1 which are concentrically arranged, a radial branch pipe 5 is arranged between the inner ring 3 and the outer ring 1, the middle part of the inner ring 3 is provided with a shaft hole for the driving shaft 2 to pass through, the inner ring 3, the outer ring 1 and the branch pipe 5 are respectively of a hollow structure, and the cavities of the inner ring 3, the outer ring 1 and the branch pipe 5 are communicated to form an accommodating cavity, the top of the inner ring 3 is provided with a water inlet communicated with the containing cavity, the water inlet is connected with the water outlet of the high-pressure plunger pump, a plurality of water spray holes are arranged on the outer circular surface of the outer ring 1 at intervals along the circumferential direction, each water spray hole is respectively and rotatably connected with a nozzle 4, a high-pressure plunger pump generates high-pressure water which flows through the nozzles 4 to spray high-speed water flow, the inner wall of the sand feeding groove and the stirring blades are washed to achieve the purpose of cleaning, and the reinforcing beam 11 and the branch pipe 5 are arranged to improve the overall stability and strength of the cleaning device.
As optional design, preferably be provided with along its axial extension's through-hole in the middle part of cleaning roller 7, be provided with the joint that is used for being connected with the suction pump in the upper end of through-hole, the lower extreme of through-hole and the cavity intercommunication of last sand groove, after the washing, take out and collect to the water tank in the through-hole with suction pump and articulate interior clean waste water of last sand groove, the interval sets up a plurality of filter plates in the water tank, the filter plate filters sewage, water after the filtration is as the washing water, has practiced thrift the water resource, has protected the environment.
As optional design, the upper end of the cleaning roller 7 is preferably detachably connected with the outer ring 1 of the upper ring body, the lower end of the cleaning roller 7 is detachably connected with the outer ring 9 of the lower ring body, the cleaning device is convenient to disassemble, assemble and store, the pull rings 6 are respectively arranged on the upper end face of the cleaning roller 7, and the cleaning device is conveniently put into or taken out of the upper sand groove by lifting the pull rings 6.
The utility model discloses the working process is as follows:
the cover of the upper sand groove is opened, the cleaning device of the utility model is placed in the upper sand groove, the cleaning liquid is contained in the upper sand groove, the ultrasonic vibrator is started, the ultrasonic vibrator generates high-frequency vibration with extremely small amplitude and transmits the high-frequency vibration to the cleaning liquid in the upper sand groove, a large amount of micro bubbles are continuously generated in the cleaning liquid and are broken, thereby shock waves are generated to strip off dirt, then the driving device is started, the driving shaft 2 rotates to drive the upper ring body, the lower ring body and the cleaning roller 7 to rotate, the brush hair 8 is contacted with the inner side wall and the bottom of the upper sand groove to brush the upper sand groove, the dirt in the upper sand groove is thoroughly stripped off, the brushing is finished, the top water inlet of the inner ring 3 is connected with the water outlet of the high-pressure plunger pump, the high-pressure plunger pump is started to generate high-pressure water flow, the high-speed water flow is jetted out through the nozzle 4 to wash the inner wall of the upper sand groove and the cleaning device, the upper end joint of the cleaning roller 7 is connected with the water suction pump after the washing is finished, the cleaning wastewater in the sand feeding groove is pumped out through the through hole and collected into the water tank, a plurality of filter plates are arranged at intervals in the water tank, the filter plates filter the sewage, the filtered water is used as cleaning water, water is saved, the environment is protected, finally, the cleaning device is taken out from the sand feeding groove by the hand-held pull ring 6, and the cleaning work of the sand feeding groove is completed.
The above description is only the application embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and the right scope of the present invention cannot be limited thereby, and any equivalent changes made according to the technical solution of the present invention should be covered within the protection scope of the present invention.