Ion waterfall purification device and gas turbine air inlet system
Technical Field
The present disclosure relates to gas turbines, and particularly to an ion waterfall purification apparatus and a gas turbine air intake system.
Background
The gas turbine is an internal combustion type power machine which takes continuously flowing gas as a working medium to drive an impeller to rotate at a high speed and converts the energy of fuel into useful work, and is a rotary impeller type heat engine. And the function of the gas turbine inlet air filtering system is as follows: the pollutants in the air, such as dust, particles, salt, water drops and the like, are filtered, so that clean air enters the gas turbine from the air inlet system, and the safe and reliable operation of the gas turbine generator set is ensured. If the filtering quality of the filtering system is not good, blockage can occur, so that the air inflow of the gas turbine can be reduced, and the output power and the heat efficiency of the gas turbine generator set can be reduced. If the filtering capability of the filtering system is poor (weak), dust or particles in the air can enter the gas turbine, so that the blades of the gas compressor are polluted, the power consumption of the unit operation is increased, the output power of the gas turbine generator set is reduced, the washing times of the blades of the gas compressor are increased, and the power generation time of the gas turbine generator set is influenced. In addition, particles such as dust in the intake air can cause impact damage to compressor blades of the gas turbine, and experiments show that particles with the particle size of 20 microns can cause obvious abrasion of the blades and even surge of the compressor, seriously affect the performance and safe operation of a unit and shorten the service life of the unit.
At present, gas turbine inlet air filtering systems mostly adopt common plate filters, bag filters or cylinder type self-cleaning filters with pulse back-blowing self-cleaning functions. The filter screens of common plate filters and bag filters are generally divided into three stages of primary effect, intermediate effect and high efficiency. The primary filter screen is replaced once in 1-3 months. The medium-efficiency filter screen is replaced once in 3 to 6 months. The high-efficiency filter screen is replaced once in 6-12 months. The material is generally PP filter paper, glass fiber, melt-blown non-woven fabric and other materials, and is of a microporous structure, and the size of the pores determines the size of the filtered particles. Compared with common plate filters and bag filters, the cylindrical self-cleaning filters mainly utilize compressed air to carry out back flushing on filter elements so as to achieve the aim of cleaning filter screens, prolong the service life of the filter screens and replace the filter screens once in about 1 to 2 years (different according to different air humidity).
The problems of the existing filtering systems are that: on the one hand, its performance attenuates gradually along with the live time increases, and is lower and lower, until changing the filter screen, not only influences work efficiency, still causes secondary pollution. On the other hand, the influence of air humidity easily causes bag sticking, causes different visual ranges, reduces efficiency or causes machine halt.
SUMMERY OF THE UTILITY MODEL
It is an object of the present application to overcome the above problems or to at least partially solve or mitigate the above problems.
According to one aspect of the present application, there is provided an ion waterfall purification device installed at a front end of an air intake system of a gas turbine, comprising:
connecting the shell;
the ion cascade chambers are arranged in the connecting shell in the same direction, each ion cascade chamber is surrounded by a corresponding ion cylinder wall to form a cylinder body with two open ends, one end of each ion cascade chamber is an air inlet end, the other end of each ion cascade chamber is an air outlet end, an ion cascade emitter is correspondingly installed in each ion cascade chamber, each ion cascade emitter comprises a metal rod and a plurality of metal needles connected to the metal rod, the metal rod and the metal needles in each ion cascade chamber are connected with high voltage, and the ion cylinder wall in each ion cascade chamber is grounded, so that a potential difference is formed between the metal needles and the ion cylinder wall in each ion cascade chamber;
the ion waterfall chamber insulation terminals are correspondingly arranged at two sides of the plurality of ion waterfall chambers;
the collector is arranged in the connecting shell and is positioned at the air outlet ends of the ion waterfall chambers; and
collector insulated terminals correspondingly disposed at both sides of the collector;
when polluted gas passes through the corresponding ion waterfall chamber from the gas inlet end, the corresponding metal needles release negative ions to form a strong ion field, the pollutants in the gas are pushed to the corresponding ion cylinder wall to be collected, and the gas passes through the collector to collect the residual particles in the gas.
Optionally, a plurality of metal needles in each ion waterfall emitter and corresponding metal rods are arranged in a vertical stacking manner to form a multilayer metal needle structure.
Optionally, the metal needles of each layer are criss-crossed.
Optionally, the number of the ion waterfall chambers is three.
According to another aspect of this application, still provide a gas turbine air intake system, include ion waterfall purifier, still include the admission line, ion waterfall purifier installs intake system's front end to make the gaseous entering after the purification gas turbine.
Optionally, the gas turbine intake system further comprises an intake duct connected to the collector.
Optionally, the gas turbine air intake system further comprises an extraction heater installed at the air intake duct.
Optionally, the gas turbine intake system further comprises a trash rack installed in the intake duct.
Optionally, a manhole and a corresponding manhole door are arranged at the air inlet pipeline of the gas turbine air inlet system.
Optionally, a silencer is disposed in the intake duct of the gas turbine intake system near the collector.
This application ion waterfall purifier and gas turbine air intake system, the metal needle of circular telegram voltage forms the potential difference with the ion section of thick bamboo wall of ground connection between, and when gas got into ion waterfall room, the billion negative ions that the metal needle released formed powerful ion field and with the pollutant propelling movement to the collection wall in the twinkling of an eye. The particle size range that the ion section of thick bamboo wall was collected begins from the nanometer particulate matter of 0.0025 micron, can realize the high-efficient purification of particulate matter. The ion waterfall purification device has the advantages of nanoscale dust removal level, purification efficiency of more than 99%, constant efficiency, high temperature resistance, moisture resistance, no need of replacement of core dust removal components, small secondary pollution, long service life and full-automatic cleaning and maintenance. This application does not have the filter core, does not exist and sticks with paste the bag problem.
The above and other objects, advantages and features of the present application will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the present application will be described in detail hereinafter by way of illustration and not limitation with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
FIG. 1 is a schematic perspective view of an ion waterfall purification apparatus according to one embodiment of the present application;
FIG. 2 is a schematic cross-sectional view taken along section line A-A in the ion waterfall purification apparatus shown in FIG. 1;
FIG. 3 is a schematic top view of FIG. 1;
fig. 4 is a schematic structural view of an installation state of the ion waterfall purification apparatus shown in fig. 1.
The symbols in the drawings represent the following meanings:
100 of ion waterfall purification devices, wherein the ion waterfall purification devices are arranged in the device,
1 is connected with the shell body, and the shell body is provided with a shell body,
10 ion waterfall chamber, and the water inlet of the water tank,
11 ion cylinder wall, 12 ion waterfall emitter, 13 metal rod, 14 metal needle,
a 20 ion waterfall chamber insulated terminal,
30 of a collector (a) and (b),
40 the collector of the insulated terminal or terminals,
50 an air inlet pipeline, and a gas inlet pipeline,
51 suction heater, 52 trash rack, 53 manhole door, 54 silencer.
Detailed Description
Fig. 1 is a schematic perspective view of an ion waterfall purification apparatus according to an embodiment of the present application. Fig. 2 is a schematic cross-sectional view taken along a sectional line a-a in the ion waterfall purification apparatus shown in fig. 1. Fig. 3 is a schematic top view of fig. 1. Fig. 4 is a schematic structural view of an installation state of the ion waterfall purification apparatus shown in fig. 1.
Referring also to fig. 2 to 4, as shown in fig. 1, the present embodiment provides an ion waterfall purification apparatus 100, installed at a front end of an air intake system of a gas turbine, including: the ion trap comprises a connecting shell 1, a plurality of ion waterfall chambers 10 and collectors 30 arranged in the connecting shell 1, and an ion waterfall chamber insulating terminal 20 and a collector insulating terminal 40. Several ion waterfall chambers 10 are arranged in the same direction in the connecting housing 1. Each ion waterfall chamber 10 is surrounded by a corresponding ion cylinder wall 11 to form a cylinder with two open ends. One end of each ion waterfall chamber 10 is an air inlet end, and the other end is an air outlet end. In this example, the end of ion waterfall chamber 10 facing the reader is the air inlet end. Each ion waterfall chamber 10 is correspondingly installed with an ion waterfall emitter 12. Preferably, the ion cascade emitter 12 is installed at a central position of the ion cascade chamber 10. Each ion waterfall emitter 12 includes a metal rod 13 and a number of metal pins 14 connected to the metal rod 13. Is configured to pass high voltage electricity through a circuit for the metal rod 13 and the metal needle 14 in each ion waterfall chamber 10. The ion wall 11 of each ion waterfall chamber 10 is grounded. Thereby causing a potential difference to be formed between the metal needle 14 and the ion cartridge wall 11 in each ion waterfall chamber 10. The ion cascade chamber insulation terminals 20 are correspondingly disposed at both sides of the plurality of ion cascade chambers 10. Collector 30 is mounted in connecting housing 1 and is located at the outlet end of several ion waterfall chambers 10. The collector 30 is open at both ends. When the polluted gas passes through the corresponding ion waterfall chamber 10 from the gas inlet end of the ion waterfall chamber 10, the corresponding metal needle 14 releases negative ions to form a strong ion field to push pollutants in the gas to the corresponding ion cylinder wall 11 for collection, and the gas passes through the collector 30 to collect the remaining particles in the gas.
The ion cascade technique is to release a large amount of ions in the ion cascade chamber 10 to form a highly directional motion. After entering the gas inlet system of the gas turbine, the air firstly enters the ion waterfall chamber 10, and billions of negative ions released by the metal needles 14 form a strong ion field to instantly push pollutants to the collecting wall. That is, the particles are instantaneously pushed to the ion tube wall 11 by the negative ions which are excited by the negative electrode and move at high speed. The particle size range that the ion section of thick bamboo wall 11 was collected is from the nanometer particulate matter of 0.0025 micron, can realize the high-efficient purification of particulate matter. The collector 30 behind the ion cascade purification apparatus 100 collects the remaining particulate matter, and the clean air is discharged into the gas turbine.
In conclusion, the ion waterfall purification device 100 has the advantages of nanoscale dust removal level, purification efficiency of over 99 percent, constant efficiency, high temperature resistance, moisture resistance, no need of replacement of core dust removal components, small secondary pollution, long service life and full-automatic cleaning and maintenance. This application does not have the filter core, does not exist and sticks with paste the bag problem.
The ion waterfall technology used in the method is used for completing pilot test in the industries of thermal power, steel and abrasive dies and is successfully applied to industrial projects such as steel rolling and shaft furnaces in the steel industry, and the emission concentration of smoke dust reaches 5mg/m3 or even lower. Therefore, the method is an effective means for various users in the industrial industry to purify air and has high cost performance.
More specifically, a plurality of metal pins 14 in each ion waterfall emitter 12 are vertically stacked with corresponding metal rods 13, forming a multi-layer metal pin 14 structure.
Further, the metal pins 14 of each layer are cross-shaped.
Preferably, the number of the ion waterfall chambers 10 is three. Of course, in other embodiments, the number of the ion waterfall chambers 10 may also be two, four, five, six, etc., depending on the amount of the filtered gas.
Referring to fig. 4, the present embodiment further provides a gas turbine intake system, including the ion waterfall purification apparatus 100 and the intake duct 50 in the above embodiment, where the ion waterfall purification apparatus 100 is installed at a front end of the intake system, so that purified gas enters the gas turbine. In this embodiment, the ion waterfall purification apparatus 100 is the same as the above embodiments, and the detailed structure of the ion waterfall purification apparatus 100 is not described in detail in this embodiment.
Further, in this embodiment, as shown in fig. 4, the number of the ion waterfall purification devices 100 may be multiple. The plurality of ion waterfall purification devices 100 may be arranged longitudinally and/or laterally. Specifically, the number of the ion waterfall purification devices 100 is determined according to the amount of the purified gas, and the ion waterfall purification devices 100 are arranged according to the size of an air chamber of an air inlet system.
The gas turbine air intake system of this application includes ion waterfall purifier 100, forms the potential difference between the metal needle 14 that leads to the voltage and the ion section of thick bamboo wall 11 of ground connection, and when gas got into ion waterfall room 10, the billion negative ions that metal needle 14 released formed powerful ion field and pushed the pollutant to the collection wall in the twinkling of an eye. The particle size range that the ion section of thick bamboo wall 11 was collected is from the nanometer particulate matter of 0.0025 micron, can realize the high-efficient purification of particulate matter. The ion waterfall purification device 100 has the advantages of nanoscale dust removal level, purification efficiency of more than 99%, constant efficiency, high temperature resistance, moisture resistance, no need of replacement of core dust removal components, small secondary pollution, long service life and full-automatic cleaning and maintenance.
Further, the gas turbine intake system further includes an extraction heater 50 installed at the intake duct 50 to heat the gas.
Further, the gas turbine intake system further includes a trash rack 52 installed in the intake duct 50 to further filter the gas. More specifically, in the present embodiment, two trash racks 52 are provided. Two trash racks 52 are located behind the suction heater 50.
Further, the gas turbine air intake system is provided with a manhole and a corresponding manhole door 53 at the air intake pipeline 50, so as to facilitate maintenance. In this embodiment, the manhole is located behind the two trash racks 52.
Further, in the intake duct 50 of the gas turbine intake system, a silencer 54 is provided near the collector 30 to eliminate noise.
It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which this application belongs.
In the description of the present application, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present application.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present application, "a plurality" means two or more unless specifically defined otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
The above description is only for the preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.