CN214392200U - Automatic punching and riveting mechanism and full-automatic punching and riveting equipment for rivets - Google Patents
Automatic punching and riveting mechanism and full-automatic punching and riveting equipment for rivets Download PDFInfo
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- CN214392200U CN214392200U CN202023162578.7U CN202023162578U CN214392200U CN 214392200 U CN214392200 U CN 214392200U CN 202023162578 U CN202023162578 U CN 202023162578U CN 214392200 U CN214392200 U CN 214392200U
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Abstract
The utility model provides an automatic punching and riveting mechanism and full-automatic punching and riveting equipment of rivet, the feed mechanism of rivet with dash and rivet the mechanism, dash and rivet the mechanism including the transfer track of transport rivet, go up mould device one and lower mould device one, the transfer track be located lower mould device one, be equipped with riveting side push shovel sword and last mould on last mould device one and rivet towards the subassembly, be equipped with the side push riveting set that promotes to wait to dash the rivet ascending on lower mould device one, side push riveting set including the side push lateral shifting subassembly and with last mould rivet towards the subassembly and match the rivet top-lifting device that accomplishes punching and riveting process, riveting side push shovel sword be located the top that the side pushed the lateral shifting subassembly, last mould rivet towards the top that the subassembly is located rivet top-lifting device. The equipment can realize full-automatic rivet feeding and automatic punching and riveting, the rivet realizes full-automatic control in the riveting process from feeding to punching, the full-automatic process of automatic continuous punching with riveting in a die can be met, the production efficiency is improved, and the product performance is improved.
Description
Technical Field
The utility model relates to an automatic change processing equipment technical field, especially, relate to an automatic punching riveting mechanism and full-automatic punching riveting equipment of rivet.
Background
The existing riveting method of the rivet on the material belt or the object generally comprises the steps of firstly manually pre-installing the rivet on a workpiece, then manually taking the workpiece on a riveting machine for processing, and putting the workpiece in a finished product box after the workpiece is processed. This method is labor intensive, the consistency of the product is poor, the efficiency is low and the cost is high.
For the feeding problem, the applicant develops a full-automatic rivet feeding mechanism, the patent application number is CN202010399696.5, the full-automatic rivet feeding mechanism can realize full-automatic rivet feeding, can automatically feed rivets into a designated position, accurately transfers one rivet at a time, has uniform discharging speed, realizes automatic material supplementing, can meet the requirement of an automatic continuous punching riveting process in a die, reduces the dependence degree on labor and reduces the production cost. However, the full-automatic punching and riveting of the automatically fed rivets cannot be completely realized, the punching and riveting still needs to be carried out manually, the efficiency of the punching and riveting process is low, the labor intensity of workers is high, and the performance consistency of the punching and riveting products is difficult to control.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic punching and riveting mechanism and full-automatic punching and riveting equipment of rivet has effectively solved current rivet and has punched the product uniformity subalternation technical problem that the artifical dependence of in-process is strong, inefficiency, processing back.
The utility model provides a mechanism is riveted to dashing of rivet, its characterized in that: including the transfer track of carrying the rivet, go up mould device one and lower mould device one, the transfer track be located lower mould device one, be equipped with riveting side push away the spiller and go up the mould on last mould device one and rivet towards the subassembly, be equipped with the side push away riveting set that the promotion waited to dash the rivet ascending on lower mould device one, side push away riveting set include the side push away lateral shifting subassembly and rivet towards the subassembly with last mould and match the rivet that accomplishes towards the rivet top device on the process of riveting, riveting side push away the top that the spiller is located the side push away lateral shifting subassembly, last mould rivet towards the top that the subassembly is located the rivet top device.
Preferably, last die set one from last down include in proper order that upper die base, public clamp pad one, public splint one, take off backplate one and take off flitch one, take off backplate one with take off flitch one fixed connection, upper die base, public clamp pad one and public splint one fixed connection, last die set one on be equipped with the through-hole, last mould rivet and dash the subassembly and establish in the through-hole.
Preferably, the riveting side pushing shovel comprises a rectangular body and a first pushing block, the first pushing block is a right-angled trapezoid pushing block or a right-angled triangle pushing block, the first pushing block is located at the bottom end of the rectangular body, the top of the riveting side pushing shovel is fixedly installed on the first upper die device, and the bottom of the riveting side pushing shovel is exposed out of the bottom surface of the first upper die device.
Preferably, the upper die riveting assembly comprises an upper die lower riveting punch head, a riveting guide nail and a riveting guide nail spring are arranged in the upper die lower riveting punch head, the riveting guide nail spring is positioned above the riveting guide nail, an upper die riveting punch ejecting spring and an upper die riveting punch spring set screw are arranged above the upper die lower riveting punch, the upper die riveting ejection spring is sleeved on the upper die riveting spring set screw, the top end of the upper die riveting spring set screw is arranged on the upper die base, the bottom end of the upper die riveting spring set screw abuts against the upper end of a riveting guide screw spring, the upper die downward riveting punch, the riveting guide screw spring, the upper die riveting push-out spring and the upper die riveting spring set screw are coaxially arranged in a through hole of the upper die device I, and the bottom of the riveting push guide screw is exposed out of the bottom surface of the stripper plate I.
Preferably, the side push away the lateral shifting subassembly including fixing the antifriction plate on lower mould device one, be equipped with horizontal side push away the slider on the antifriction plate, horizontal side push away the spring and the side pushes away the limiting plate, horizontal side push away the left end of slider and rivet side push away the shovel sword cooperation setting, horizontal side push away the right-hand member of slider pass the side and push away limiting plate and rivet top device cooperation setting, horizontal side push away the slider on set up the mounting hole of placing horizontal side push away the spring, horizontal side push away the spring left end setting in the mounting hole of horizontal side push away the slider, horizontal side push away spring right-hand member and side push away the limiting plate contact.
Preferably, the rivet on top device include lower mould rivet spring limit for height screw, the cover is established and is equipped with lower mould rivet spring limit for height cover and lower mould rivet spring on lower mould rivet spring limit for height screw, lower mould rivet spring limit for height screw upper end is equipped with lower mould rivet punch holder, lower mould rivet punch holder and the side-push lateral shifting subassembly match the setting, be equipped with lower mould rivet punch on lower mould rivet punch holder, lower mould rivet punch and last mould rivet punch subassembly with the axle center setting.
Preferably, a material holding component for holding the rivet to be punched and riveted is arranged on the first lower die device at the output end of the transfer track.
Preferably, the material supporting component comprises a material supporting base, a material supporting rocker arm spring baffle, a material supporting rocker arm spring seat and a material supporting rocker arm for supporting the rivet to be punched are sequentially arranged on the material supporting base, the material supporting rocker arm spring is arranged on the material supporting rocker arm spring baffle, the material supporting rocker arm spring seat is sleeved on the material supporting rocker arm spring, one end of the material supporting rocker arm is abutted to the side wall of the rivet to be punched, and the other end of the material supporting rocker arm is abutted to the material supporting rocker arm spring seat.
Preferably, the material supporting rocker arm is arc-shaped, the bottom end of the material supporting rocker arm is fixed on the material supporting base in a rotatable mode, the arc-shaped surface of the material supporting rocker arm does arc motion along the material supporting base, and a plane in contact with a rivet surface or a line is arranged at one end, close to the rivet to be punched, of the arc-shaped surface of the material supporting rocker arm.
Preferably, lower die set one from last down include mutual fixed connection's lower bolster one, die holder, lower bolster foot and bottom plate in proper order, the side push lateral shifting subassembly set up on the die holder, last mould rivet towards the subassembly run through and set up in lower bolster foot, die holder, lower bolster one.
The utility model provides a full-automatic punching and riveting equipment of rivet, including the feed mechanism of rivet and as above arbitrary any the rivet dash and rivet the mechanism, dash and rivet the mechanism and be located feed mechanism one side.
Preferably, feed mechanism include material loading die holder, vibration dish, positioner and hang the material device, positioner be located vibration dish and hang between the material device, the orbital input of transfer be connected with the discharge gate of vibration dish, rivet on the top device be located transfer orbital delivery outlet one side, positioner and hang the material device and install on the material loading die holder.
Preferably, the material loading die holder include last die mechanism and lower die mechanism, last die mechanism from last down include public clamp pad two, public splint two in proper order, take off backplate two and take off flitch two, take off backplate two with take off flitch two fixed connection, public splint two fix in the die holder bottom surface, lower die mechanism include lower bolster two and lower bolster two, lower bolster two set up at the die holder top surface, lower bolster two set up at lower bolster two top surfaces, the device of hanging set up on lower bolster two.
The utility model provides an automatic punching and riveting mechanism and full-automatic punching and riveting equipment of rivet, this mechanism can realize full-automatic rivet material loading and automatic punching and riveting, and the rivet realizes full automated control from the material loading to punching and riveting process, can satisfy in the mould automatic even dash take the full automatization technology of riveting, has reduced the degree of dependence to the manual work, has reduced manufacturing cost, has promoted production efficiency, and the uniformity of punching and riveting the product is good, has improved the performance of product. The rivet can be automatically fed into a designated position by the feeding mechanism, one rivet is accurately transferred each time, the discharging speed is uniform, automatic feeding is realized, and accurate feeding can be realized; the full-automatic punching and riveting can be performed on the loaded rivet in the die through the punching and riveting mechanism, and the product after punching and riveting is good in stability and stable in riveting; through the matched arrangement of the riveting side-push shovel knife and the side-push transverse moving assembly and the matched arrangement of the side-push transverse moving assembly and the rivet jacking device, the upward movement and jacking of the rivet can be automatically controlled, the rivet is automatically inserted into a region to be riveted on a material belt, and through the matched arrangement of the rivet jacking device, the upper die riveting punching assembly and the material supporting assembly, the automatic punching riveting can be realized, the product positioning is accurate, and the punching riveting effect is good; through holding up the setting of material subassembly, can treating to dash to rivet the subassembly and carry out the centre gripping location, avoid dashing to rivet in-process rivet lateral shifting, dash to rivet the location more accurate, promoted the riveting effect of product. The utility model has the advantages of simple overall structure, can realize that full-automatic accurate pay-off, mould are towards riveting, easily industrialization.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.
Fig. 1 is the overall structure diagram of the mold opening state of the present invention.
Fig. 2 is a schematic view of the overall structure of the mold closed state of the present invention.
Fig. 3 is a schematic view of the structure of the local module in the mold opening state.
Fig. 4 is a schematic structural view of the local module in the closed state of the present invention.
Fig. 5 is a schematic structural view of the side-push riveting device of the present invention.
Fig. 6 is a schematic structural diagram of the feeding mechanism of the present invention.
Fig. 7 is a schematic structural diagram of the feeding mechanism of the present invention.
Fig. 8 is a schematic view of the feeding blade and the feeding frame of the present invention in use.
Fig. 9 is an assembly schematic view of the material hanging teeth and the feeding frame of the utility model.
Fig. 10 is a schematic structural view of the hanging teeth of the present invention.
Fig. 11 is a schematic structural view of the rivet of the present invention before riveting.
Fig. 12 is a schematic structural view of the rivet after punching and riveting.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
As shown in the attached drawings 1-5, the utility model provides a rivet punching mechanism of rivets, which comprises a transferring track 1 for conveying rivets D, an upper die device I2 and a lower die device I3, wherein the transferring track is positioned on the lower die device I, a riveting side-push shovel blade 4 and an upper die riveting and punching component 5 are arranged on the first upper die device, a side-push riveting device 6 for pushing a rivet to be punched to move upwards is arranged on the first lower die device, the side-push riveting device comprises a side-push transverse moving assembly 7 and a rivet top-pushing device 8 matched with the upper die riveting punching assembly to complete the punching and riveting process, the riveting side-push shovel blade is positioned above the side-push transverse moving assembly, the upper die riveting punch assembly is positioned above the rivet jacking device, be equipped with material area C between last mould device one and lower mould device one, the utility model discloses a need will transfer the interior rivet of waiting to dash to rivet and dash to rivet on the pan feeding area.
Foretell last mould device 2 down includes from last upper die base 21, public clamp pad 22, public splint 23 in proper order, takes off backplate 24 and takes off flitch 25, take off backplate one with take off flitch fixed connection, upper die base, public clamp pad one and public splint one fixed connection, last mould device on be equipped with the through-hole, last mould rivet and dash the subassembly and establish in the through-hole, public splint 23 and take off the backplate 24 between have the space.
The riveting side-pushing shovel blade 4 comprises a rectangular body 41 and a first pushing block 42, wherein the first pushing block is a right-angled trapezoid pushing block or a right-angled triangle pushing block, in the embodiment, the first pushing block is a right-angled trapezoid pushing block, the waist and the bottom edge of the right-angled trapezoid pushing block are 45 degrees, the bottom edge of the first pushing block is located at the bottom end of the rectangular body, the rectangular body and the first pushing block are of an integrally formed structure, in the descending process of an upper die device, the waist of the right-angled trapezoid pushing block is in contact with a side-pushing transverse moving assembly and pushes the side-pushing transverse moving assembly to move rightwards, the top of the riveting side-pushing shovel blade is fixedly installed on a first male clamping pad of the upper die device, and the bottom of the riveting side-pushing shovel blade is exposed out of the bottom surface of a first stripper plate.
The upper die riveting assembly 5 comprises an upper die lower riveting punch head 51, a riveting punch guide nail 52 and a riveting punch guide nail spring 53 are arranged in the upper die lower riveting punch head, the riveting punch guide nail spring is positioned above the riveting punch guide nail, an upper die riveting punch ejection spring 54 and an upper die riveting punch spring stop screw 55 are arranged above the upper die lower riveting punch head, the upper die riveting punch ejection spring is sleeved on the upper die riveting punch spring stop screw, the top end of the upper die riveting punch spring stop screw is arranged on an upper die base, the top end of the upper die riveting punch spring stop screw and the top surface of the upper die base are arranged on the same horizontal plane, the bottom end of the upper die riveting punch spring stop screw abuts against the upper end of the riveting punch guide nail spring, the upper die lower riveting punch head, the riveting punch guide nail spring, the upper die riveting punch ejection spring and the upper die riveting punch spring stop screw are coaxially arranged in a through hole of the upper die device I, the bottom of the riveting punch guide nail is exposed out of one bottom surface of the stripper plate. The upper die riveting and punching assembly is located at the next station of the riveting side pushing shovel blade.
Foretell lower die assembly 3 down includes mutual fixed connection's lower bolster 31, lower bolster 32, die holder 33, lower bolster 34 and bottom plate 35 from last in proper order, the side push lateral shifting subassembly set up on the die holder, last mould rivet and dash the subassembly and run through the setting in lower bolster, die holder, lower bolster one.
The lateral-pushing lateral moving assembly 7 comprises a wear-resisting plate 71 fixed on a lower die seat of a lower die device I, a lateral-pushing slider 72, a lateral-pushing spring 73 and a lateral-pushing limiting plate 74 are arranged on the wear-resisting plate, the left end of the lateral-pushing slider is matched with a riveting lateral-pushing shovel, a bevel angle with a 45-degree notch is arranged on the upper left corner of the left end of the lateral-pushing slider, the shape of the notch is matched with that of a first pushing block of the riveting lateral-pushing shovel, the lateral-pushing slider is of an L-shaped structure transversely arranged on the wear-resisting plate, the right end of the lateral-pushing slider penetrates through the lateral-pushing limiting plate to be matched with a rivet jacking device, a mounting hole for placing the lateral-pushing spring is formed in the lateral-pushing slider, the left end of the lateral-pushing spring is arranged in the mounting hole of the lateral-pushing slider, and the right end of the lateral-pushing spring is contacted with the lateral-pushing limiting plate, and a channel which is convenient for the transverse side-push sliding block to pass through is arranged below the side-push limiting plate.
Foretell rivet top-lifting device 8 includes lower mould rivet spring limit for height screw 81, overlaps to be established and is equipped with lower mould rivet spring limit for height cover 82 and lower mould rivet spring 83 on lower mould rivet spring limit for height screw, lower mould rivet spring limit for height screw upper end is equipped with lower mould rivet drift seat 84, lower mould rivet drift seat and the side-push lateral shifting subassembly match the setting, be equipped with lower mould rivet drift 85 on lower mould rivet drift seat, lower mould rivet drift and last mould rivet drift subassembly coaxial center set up, the bottom setting of lower mould rivet spring limit for height screw on lower backing plate, lower mould rivet drift seat under on its top.
The structure of the lower end of the lower die rivet punch seat is matched with the structure on the right side of the transverse side pushing slider, the riveting side pushing shovel cutter moves downwards to push the transverse side pushing slider to move rightwards, the transverse side pushing spring is compressed, and the lower die rivet punch seat moves upwards under the action force of pushing the transverse side pushing slider and drives the lower die rivet punch to move upwards to push the rivet out of the material belt installation position.
And a material holding component 9 for holding the rivet to be punched is arranged on the lower die device I at the output end of the transfer track, is positioned on two sides of the transfer track, and holds the rivet to be punched through the material holding components arranged on the two sides of the transfer track. The material supporting component 9 comprises a material supporting base 91, a material supporting rocker arm spring baffle 92, a material supporting rocker arm spring 93, a material supporting rocker arm spring seat 94 and a material supporting rocker arm 95 for supporting the rivet to be punched are sequentially arranged on the material supporting base, the material supporting rocker arm spring is arranged on the material supporting rocker arm spring baffle, the material supporting rocker arm spring seat is sleeved on the material supporting rocker arm spring, one end of the material supporting rocker arm is abutted to the side wall of the rivet to be punched, and the other end of the material supporting rocker arm is abutted to the material supporting rocker arm spring seat. Holding up material rocking arm 95 and being circular-arc, the bottom of holding up the material rocking arm fix on holding up the material base with rotatable mode, hold up material rocking arm arcwall face and be arc motion along holding up the material base, the arcwall face of holding up the material rocking arm is equipped with the plane 96 with rivet face/line contact near the one end of waiting to dash the rivet, in this embodiment, hold up the material rocking arm and be arc motion, the rivet that the lock was used in this embodiment is six-sided hollow rivet of in-band screw thread, under the rivet state of stewing, hold up the material rocking arm and be line contact with the rivet.
The whole working principle of the utility model is that before punching and riveting, a transfer track is filled with rivets to be punched and riveted, a material belt to be punched and riveted is placed between a first upper die device and a first lower die device, the first upper die device descends to drive a stripper plate I to flatten a floated material belt C and hold the front surface of a lower die plate I, a riveting side push shovel cutter simultaneously contacts the first lower die device, the riveting side push shovel cutter pushes a transverse side push slider to transversely move on a wear-resisting plate, the transverse side push slider moves forwards at the lower end of a side push limiting plate, the transverse side push slider pushes a transverse side push spring and a lower die rivet spring to shrink, the transverse side push slider pushes a lower die rivet punch seat to move upwards to push out a lower die rivet punch, the rivets to be punched are lifted upwards, material supporting rocker arms at two sides of the rivets push outwards to expand and compress a material supporting rocker arm spring, simultaneously, riveting guide nails are also inserted into rivet inner holes to ensure that the rivets are vertically sleeved into inner holes of products, and (3) extruding the rivet until the upper die downward riveting punch and the lower die rivet punch simultaneously to deform the middle weak link of the rivet into a rear seat, so that the rivet is pressed and riveted on a product material belt, and a full-automatic punching and riveting process is realized.
As shown in the accompanying drawings 1-12, the utility model provides a full-automatic punching and riveting equipment for rivets, including the feed mechanism A of rivet and as above arbitrary any punching and riveting mechanism B of rivet, punching and riveting mechanism be located feed mechanism one side.
Foretell feed mechanism A includes material loading die holder 11, vibration dish 12, positioner 13 and hangs material device 14, positioner be located vibration dish and hang between the material device, the orbital input of transfer be connected with the discharge gate of vibration dish, the rivet on the top device be located transfer orbital delivery outlet one side, positioner and hang the material device and install on the material loading die holder.
Feed mechanism's material loading die holder 11 includes upper die mechanism 15 and lower die mechanism 16, upper die mechanism from last down include public double-layered pad two 154, two 151 of public splint, take off two 152 of backplate and take off two 153 of flitch in proper order, take off two backplate with take off two fixed connection of flitch, public splint two fix in the upper die base bottom surface, lower die mechanism 16 include two 161 of lower bolster and two 162 of lower bolster, two settings of lower bolster at the lower die base top surface, two settings of lower bolster at two top surfaces of lower bolster, the setting of hanging the material device on two of lower bolster.
The vibration disk 12 comprises a disk body 121 and a vibration disk track 122 connected with the disk body, and a discharge port of the vibration disk track is connected with a feed port of the transfer track. The positioning device is mainly used for positioning the rivets transferred by the vibrating disc, and the hanging device is used for feeding the positioned rivets one by hanging the bottoms of the rivets, so that full-automatic accurate and quick feeding is realized.
The positioning device comprises a vibrating disk tail end rivet position 131 arranged on the transfer track, two transversely contractible rivet locking steel balls 132 arranged on two sides of the transfer track and a first elastic member 133 capable of stretching left and right, wherein the first elastic member adopts a spring in the embodiment, the vibrating disk tail end rivet position 131 is arranged on the transfer track, the fixed end of the first elastic member is sleeved in the second lower template, the movable end of the first elastic member is connected with the rivet locking steel balls, in a non-working state, the clearance between the two rivets and the steel ball is smaller than the maximum diameter of the rivet, that is, when the rivet is transferred to the rivet position at the tail end of the vibrating disk, the rivet is locked by the rivet locking steel ball, only when the rivet locking steel ball is subjected to left and right thrust, the elastic piece is compressed, therefore, the gap between the two rivet locking steel balls is increased until the gap is increased to meet the requirement that one rivet passes through, and the rivet locks the steel balls to reset as soon as the elastic piece rebounds.
The second stripper plate is provided with a through hole, a second elastic element 135 is arranged in the through hole, in the embodiment, the second elastic element is a spring, the spring extends up and down under the action of force, the movable end of the second elastic element is provided with an anti-withdrawal needle 136 moving along with the second elastic element, and the anti-withdrawal needle and the rivet position at the tail end of the vibration disc are coaxially arranged. When the second stripping plate of the upper die mechanism moves downwards, the anti-retreating pin compacts the rivet, the rivet is compacted and guided, and the rivet is prevented from retreating under the action of the steel ball locked by the rivet.
The hanging device 14 comprises an elastic member III 141 capable of moving back and forth and a feeding frame 142 arranged on the lower template, in the embodiment, the third elastic member is a spring, the third elastic member stretches back and forth under the action of force, the movable end of the third elastic member is connected with the lower end of the feeding frame, the fixed end of the third elastic member is provided with a spring adjusting plate 143, the spring adjusting plate can adjust the strength of the spring force of the feeding frame and plays a role in guiding and fixing the spring of the feeding frame, a hanging gear 144 for hanging the rivet is arranged on the feeding frame, an elastic part IV 145 which moves up and down is arranged at the bottom of the hanging gear, in the embodiment, the elastic element IV is a spring, the elastic element IV stretches up and down under the action of force, the movable end of the elastic element IV is connected with the hanging teeth, the other end of the elastic element IV is propped against the front surface of the lower backing plate, and a feeding shovel blade 146 is arranged on the male clamping plate and is positioned above the feeding frame.
Foretell pay-off frame 142 is including setting up the horizontal piece 1421 of rectangle in the transfer track below, both ends at the horizontal piece of rectangle are equipped with the vertical piece 1422 of rectangle respectively, the vertical piece of rectangle sets up with the horizontal piece of rectangle is perpendicular, the lower extreme and the horizontal piece fixed connection of rectangle of the vertical piece of rectangle, the upper end of the vertical piece of rectangle is equipped with the vertical piece 1423 of trapezoidal, the long limit and the vertical piece fixed connection of rectangle of the vertical piece of trapezoidal, the minor face of the vertical piece of trapezoidal exposes in removal track both sides, be equipped with the two 1424 of through-hole that is used for installing elastic component three behind the vertical piece of rectangle, be equipped with the three 1425 of through-hole that is used for installing the bridging tooth in the axis position of the horizontal piece of rectangle, the horizontal piece of above-mentioned rectangle, the vertical piece of rectangle and the vertical piece of trapezoidal structure as an organic whole.
The hanging teeth 144 comprise a first body 1441 fixedly arranged at three through holes of the rectangular transverse block, the bottom surface of the first body and the bottom surface of the rectangular transverse block are arranged on the same horizontal plane, a right-angle ladder-shaped hanging knife 1442 is arranged on the first body, the right-angle edge of the right-angle ladder-shaped hanging knife is fixedly connected with the first body, the bevel edge of the right-angle ladder-shaped hanging knife is suspended, a through hole four 1443 for installing an elastic piece four is arranged at the lower end of the first body, the first body and the right-angle ladder-shaped hanging knife are of an integrally formed structure, the maximum height of the hanging teeth is smaller than that of the rectangular vertical block, namely, the height difference is formed between the top surface of the hanging teeth and the rectangular vertical block, the hanging teeth move back and forth along with the feeding frame to realize hanging of the rivets on the top of the hanging teeth, the top surface of the right-angle trapezoidal hanging knife of the hanging teeth is inserted into the inner hole at the bottom of the rivet, so that the rivet moves along with the hanging teeth, and the rivet can accurately move one at a time.
Foretell pay-off spiller is similar with the structure that the riveting side pushed away the spiller, and both are the mirror image setting, and the bevel connection of pay-off spiller is established and is being close to vibration dish one side, and the bevel connection setting that the riveting side pushed away the spiller is riveted towards subassembly one side on the mould. The feeding scraper knife 146 comprises a second body 1461 and a right trapezoid knife body 1462, the second body and the right trapezoid knife body are of an integrally formed structure, the long side of the right trapezoid knife body is fixedly connected with the second body, the length of the short side of the right trapezoid knife body is smaller than the orthographic projection length of the inclined side of the trapezoid vertical block, and the feeding scraper knife is positioned right above the trapezoid vertical block.
The vibrating disc automatically arranges the rivets, the rivets are conveyed to the rivet positions at the tail ends of the vibrating disc from the vibrating disc track, the retractable rivets lock the steel balls at two sides to stop the rivets, and the rivets do not move forwards any more; the punch press descends, and the retractable anti-withdrawal needles arranged on the stripper plate II guide and compact the rivets to prevent the rivets from retreating on the rail.
The punch press is down, when the pay-off spiller moved down along with public splint two, the pay-off spiller moved down, the minor face effect of right trapezoid cutter body with in the vertical piece of the trapezoidal of pay-off frame, the pay-off frame is under the effect of pay-off frame extrusion force, elastic component three is back, the pay-off frame moves back together, it receives rivet back's extrusion to hang the material tooth this moment, hang the trapezoidal string sword inclined plane of right angle of material tooth and compress downwards and slide backward, when the punch press arrived the closed condition of mould down, it also slides to the terminal rivet position below of vibration dish to hang the material tooth, the trapezoidal string sword of right angle of hanging the material tooth is hung into rivet bottom hole, thereby realize hanging the material.
The punch press begins to go upward, the feeding shovel blade arranged on the male splint II follows to go upward, the elastic part III of the feeding frame pushes the feeding frame and hangs the material tooth and drives a rivet to reset and move forward, two rivets are extruded from the side faces of the rivets to lock the steel ball to retreat, the rivets slide out of the vibration disc track are brought forward on the track to be punched and riveted, and when the die sinking state is up, the rivets push the feeding frame and hang the material tooth to reset completely in the three elastic parts of the feeding frame, and the application action of one rivet is smoothly completed.
The utility model discloses holistic working process does: the vibrating disc well transfers rivets in the same direction to fill the transfer track, the rivets are shifted into the tail end of the transfer track, the material holding rocker arms arranged on two sides of the tail end of the transfer track hold the rivets right, the rivets and the riveting bottom holes of the material belt are concentric, the punch descends to drive the first upper die device, the first feeding die holder, the riveting side pushing shovel, the upper die riveting assembly, the feeding shovel and the anti-withdrawing nail assembly to descend simultaneously, the anti-withdrawing needle firstly touches the second lower die plate, the anti-withdrawing needle is inserted into the front inner hole of the rivet to press the rivets to prevent the rivets in the transfer track from withdrawing, the second elastic element retracts until the rivets are tightly pressed, the first stripping plate flattens the floated material belt and the front surface of the first lower die plate, and the feeding shovel and the riveting side pushing shovel simultaneously touch the lower die.
Riveting side pushes away the shovel sword and promotes horizontal side and push away slider lateral shifting on the antifriction plate, horizontal side pushes away the slider and moves ahead at the side and pushes away the limiting plate lower extreme, horizontal side pushes away the slider extrusion horizontal side and pushes away spring and the shrink of lower mould rivet spring, horizontal side pushes away the slider and promotes lower mould rivet drift seat and shift up, it is ejecting with lower mould rivet drift, hold up and wait to dash to rivet the rivet and go upward, the rivet pushes up the material rocking arm outwards to open the compression and hold up the material rocking arm spring both sides, it is downthehole also to insert the rivet to rivet simultaneously towards guide nail, guarantee that the rivet embolias the hole of product material area perpendicularly, rivet drift and lower mould rivet drift extrude the rivet simultaneously down until going up the mould, let the weak link variant back seat in rivet middle part, thereby realize pressing the rivet on the product material area.
At the same time: when the pay-off spiller moves down along with second downshifting of public splint, the pay-off spiller moves down, the minor face effect of right trapezoid cutter body with on the vertical piece of trapezoidal in the pay-off frame, the pay-off frame is under the effect of pay-off frame extrusion force, three back down of elastic component, the pay-off frame moves back together, it receives the extrusion at rivet back to hang the material tooth this moment, hang the right angle trapezoidal string sword inclined plane of material tooth and compress downwards and slide backward, when the punch press arrives the closed condition of mould down, it also slides to the terminal rivet position below of vibration dish to hang the material tooth, the right angle trapezoidal string sword of hanging the material tooth is hung into rivet bottom hole, realize hanging the material, the punch press finishes down.
The punch press ascends, the first upper die device and the feeding die base gradually ascend to drive the feeding shovel blade and the riveting side pushing shovel blade, the upper die riveting assembly and the anti-withdrawing needle ascend, the riveting side pushing shovel blade, the transverse side pushing spring and the lower die rivet spring reset to generate power, the lower die side pushing slide block and the rivet upper jacking device retreat and return, the power generated by the resetting of the material supporting rocker arm springs at the two sides pushes the material supporting rocker arm to return, meanwhile, the feeding shovel blade also gradually moves upwards, the elastic part III of the feeding frame pushes the feeding frame and the hanging teeth and drives one rivet to reset and move forwards, the side surface of the rivet extrudes two rivets to lock the steel balls to retreat, the rivets slide out of the vibration disc track and are brought forwards into the track to be punched and riveted until the mould is opened, the rivets push the feeding frame and the hanging teeth to completely reset in the elastic part III of the feeding frame, thereby realizing a complete material supplementing action, and forming a complete in-mold automatic feeding and automatic riveting process.
The utility model provides an automatic punching and riveting mechanism and full-automatic punching and riveting equipment of rivet, this mechanism can realize full-automatic rivet material loading and automatic punching and riveting, and the rivet realizes full automated control from the material loading to punching and riveting process, can satisfy in the mould automatic even dash take the full automatization technology of riveting, has reduced the degree of dependence to the manual work, has reduced manufacturing cost, has promoted production efficiency, and the uniformity of punching and riveting the product is good, has improved the performance of product. The rivet can be automatically fed into a designated position by the feeding mechanism, one rivet is accurately transferred each time, the discharging speed is uniform, automatic feeding is realized, and accurate feeding can be realized; the full-automatic punching and riveting can be performed on the loaded rivet in the die through the punching and riveting mechanism, and the product after punching and riveting is good in stability and stable in riveting; through the matched arrangement of the riveting side-push shovel knife and the side-push transverse moving assembly and the matched arrangement of the side-push transverse moving assembly and the rivet jacking device, the upward movement and jacking of the rivet can be automatically controlled, the rivet is automatically inserted into a region to be riveted on a material belt, and through the matched arrangement of the rivet jacking device, the upper die riveting punching assembly and the material supporting assembly, the automatic punching riveting can be realized, the product positioning is accurate, and the punching riveting effect is good; through holding up the setting of material subassembly, can treating to dash to rivet the subassembly and carry out the centre gripping location, avoid dashing to rivet in-process rivet lateral shifting, dash to rivet the location more accurate, promoted the riveting effect of product. The utility model has the advantages of simple overall structure, can realize that full-automatic accurate pay-off, mould are towards riveting, easily industrialization.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (13)
1. The utility model provides a mechanism is riveted to dashing of rivet which characterized in that: transfer track (1), go up mould device (2) and lower mould device (3) including carrying the rivet, transfer the track be located lower mould device one, be equipped with riveting side push away spiller (4) and last mould on last mould device one and rivet towards subassembly (5), be equipped with on lower mould device one and promote and wait to push away rivet side push away riveting set (6) that move upward, side push away riveting set including side push away lateral shifting subassembly (7) and with last mould rivet towards subassembly matching and accomplish and push away rivet on the rivet top device (8) of riveting the process, riveting side push away spiller be located the side and push away the top of lateral shifting subassembly, last mould rivet towards the top that the subassembly is located rivet top device.
2. The rivet punching and riveting mechanism according to claim 1, characterized in that: go up mould device one (2) from last down include upper die base (21), public clamp pad one (22), public splint one (23), take off backplate one (24) and take off flitch one (25) in proper order, take off backplate one with take off flitch one fixed connection, upper die base, public clamp pad one and public splint one fixed connection, last mould device one on be equipped with the through-hole, last mould rivet towards the subassembly establish in the through-hole.
3. The rivet punching and riveting mechanism according to claim 1, characterized in that: the riveting side pushing shovel (4) comprises a rectangular body (41) and a first pushing block (42), the first pushing block is a right-angle trapezoid pushing block or a right-angle triangle pushing block, the first pushing block is located at the bottom end of the rectangular body, the top of the riveting side pushing shovel is fixedly installed on a first upper die device, and the bottom of the riveting side pushing shovel is exposed out of the bottom surface of the first upper die device.
4. The rivet punching and riveting mechanism according to claim 2, characterized in that: the upper die riveting and punching assembly (5) comprises an upper die downward riveting punch head (51), a riveting and punching guide nail (52) and a riveting and punching guide nail spring (53) are arranged in the upper die downward riveting punch head, the riveting and punching guide nail spring is positioned above the riveting and punching guide nail, an upper die riveting punch ejecting spring (54) and an upper die riveting punch spring set screw (55) are arranged above the upper die lower riveting punch, the upper die riveting ejection spring is sleeved on the upper die riveting spring set screw, the top end of the upper die riveting spring set screw is arranged on the upper die base, the bottom end of the upper die riveting spring set screw abuts against the upper end of a riveting guide screw spring, the upper die downward riveting punch, the riveting guide screw spring, the upper die riveting push-out spring and the upper die riveting spring set screw are coaxially arranged in a through hole of the upper die device I, and the bottom of the riveting push guide screw is exposed out of the bottom surface of the stripper plate I.
5. The rivet punching and riveting mechanism according to claim 1, characterized in that: side push away lateral shifting subassembly (7) including fixing antifriction plate (71) on lower mould device one, be equipped with on the antifriction plate that horizontal side pushes away slider (72), horizontal side push away spring (73) and side and push away limiting plate (74), horizontal side push away the left end of slider and rivet side push away the spiller cooperation setting, horizontal side push away the right-hand member of slider and pass the side and push away limiting plate and rivet top device cooperation setting, horizontal side push away and set up the mounting hole of placing horizontal side push away the spring on the slider, horizontal side push away the spring left end setting in the mounting hole of horizontal side push away the slider, horizontal side push away the spring right-hand member and side push away the limiting plate contact.
6. The rivet punching and riveting mechanism according to claim 1, characterized in that: rivet on top device (8) include lower mould rivet spring limit for height screw (81), the cover is established and is equipped with lower mould rivet spring limit for height cover (82) and lower mould rivet spring (83) on lower mould rivet spring limit for height screw, lower mould rivet spring limit for height screw upper end is equipped with lower mould rivet punch holder (84), lower mould rivet punch holder and side push away the lateral shifting subassembly and match the setting, be equipped with lower mould rivet punch (85) on lower mould rivet punch holder, lower mould rivet punch and last mould rivet punch subassembly coaxial center set up.
7. The rivet punching and riveting mechanism according to claim 1, characterized in that: a material holding component (9) for holding the rivet to be punched and riveted is arranged on the lower die device I at the output end of the transfer track.
8. The rivet punching and riveting mechanism according to claim 7, characterized in that: hold up material subassembly (9) including holding up material base (91), be equipped with in proper order on holding up the material base and hold up material rocker arm spring baffle (92), hold up material rocker arm spring (93), hold up material rocker arm spring holder (94) and hold up material rocker arm (95) of waiting to dash to rivet the rivet, hold up material rocker arm spring and establish on holding up material rocker arm spring baffle, hold up material rocker arm spring holder cover and establish on holding up material rocker arm spring, hold up material rocker arm one end top connect and wait to dash to rivet the rivet lateral wall, other end butt is on holding up material rocker arm spring holder.
9. The rivet punching and riveting mechanism according to claim 8, characterized in that: the material supporting rocker arm (95) is arc-shaped, the bottom end of the material supporting rocker arm is fixed on the material supporting base in a rotatable mode, the arc-shaped surface of the material supporting rocker arm does arc motion along the material supporting base, and a plane (96) in contact with a rivet surface or a line is arranged at one end, close to the rivet to be punched, of the arc-shaped surface of the material supporting rocker arm.
10. The rivet punching and riveting mechanism according to claim 1, characterized in that: lower mould device (3) from last down include mutual fixed connection's lower bolster one (31), lower bolster one (32), die holder (33), lower bolster foot (34) and bottom plate (35) in proper order, the side push lateral shifting subassembly set up on the die holder, last mould rivet and dash the subassembly and run through the setting in lower bolster foot, die holder, lower bolster one.
11. The utility model provides a full-automatic towards equipment of riveting of rivet which characterized in that: the rivet punching and riveting device comprises a feeding mechanism (A) of rivets and a punching and riveting mechanism (B) of the rivets according to any one of claims 1-10, wherein the punching and riveting mechanism is positioned on one side of the feeding mechanism.
12. The full-automatic rivet punching and riveting equipment for rivets according to claim 11, characterized in that: feed mechanism (A) include material loading die holder (11), vibration dish (12), positioner (13) and hang material device (14), positioner be located vibration dish and hang between the material device, the discharge gate of transferring orbital input and vibration dish be connected, rivet on the top device be located transfer orbital delivery outlet one side, positioner and string material device install on the material loading die holder.
13. The full-automatic rivet punching and riveting equipment for rivets according to claim 12, characterized in that: material loading die holder (11) include upper die mechanism (15) and lower die mechanism (16), upper die mechanism from last down include public clamp pad two (154), public splint two (151), take off backplate two (152) and take off flitch two (153) in proper order, take off backplate two with take off two fixed connection of flitch, public splint two fix in upper die base bottom surface, lower die mechanism (16) include lower bolster two (161) and lower bolster two (162), lower bolster two set up at the lower die holder top surface, lower bolster two set up at lower bolster two top surfaces, the bridging device set up on lower bolster two.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112692219A (en) * | 2020-12-23 | 2021-04-23 | 惠州市锐俊科技有限公司 | Automatic punching and riveting mechanism and full-automatic punching and riveting equipment for rivets |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112692219A (en) * | 2020-12-23 | 2021-04-23 | 惠州市锐俊科技有限公司 | Automatic punching and riveting mechanism and full-automatic punching and riveting equipment for rivets |
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