CN214350782U - Thing networking intelligent gas table counter first word wheel installation device - Google Patents
Thing networking intelligent gas table counter first word wheel installation device Download PDFInfo
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- CN214350782U CN214350782U CN202022832170.XU CN202022832170U CN214350782U CN 214350782 U CN214350782 U CN 214350782U CN 202022832170 U CN202022832170 U CN 202022832170U CN 214350782 U CN214350782 U CN 214350782U
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Abstract
The application relates to the technical field of intelligent gas meters of the Internet of things, and discloses a first character wheel mounting device of a counter of the intelligent gas meter of the Internet of things, which comprises a material distribution mechanism, a first character wheel carrying mechanism, a magnetic steel press-mounting seat, a magnetic steel material tray, a magnetic steel carrying mechanism and a magnetic steel press-mounting mechanism; the material distribution mechanism is used for separating the first wheels in the feeding track one by one; the first character wheel carrying mechanism is used for taking out the first character wheel in the material distribution mechanism, placing the first character wheel on the magnetic steel press fitting seat and transferring the first character wheel assembled with the magnetic steel to the counter roller stringing device; the magnetic steel press-mounting seat is used for fixing the head-shaped wheel; the magnetic steel tray is used for storing magnetic steel; the magnetic steel carrying mechanism is used for taking out the magnetic steel in the magnetic steel tray and placing the magnetic steel into the magnetic steel mounting groove of the head-shaped wheel; the magnetic steel press-mounting mechanism is used for pressing the magnetic steel in the first magnetic wheel magnetic steel mounting groove. The gas meter counter is intelligently assembled, and the assembling efficiency and the assembling quality of the gas meter character wheel counter are improved.
Description
Technical Field
The application relates to the technical field of Internet of things intelligent gas meters, in particular to an Internet of things intelligent gas meter counter first character wheel installation device.
Background
Along with the improvement of informatization, intellectualization and scientific and technological level of China, the intelligent metering is more and more widely applied to the gas meter. With the continuous development and progress of the society, the status and the role of the natural gas in the development of the modern society and the life of residents are more and more important, and therefore, the intelligent gas meter is gradually applied to thousands of households.
At present, a core counting part in the gas meter is a roller counter, and the existing assembly mode generally adopts manual assembly. However, the parts of the roller counter are numerous, the number of the character wheels needs to be kept consistent during installation, the advance wheel is meshed with the character wheels in place, and particularly, the magnetic steel is assembled during the first-character wheel installation, so that an assembler must have skillful operation skills, and long-time manual assembly has the problems of long time consumption, low assembly efficiency and low assembly quality.
Disclosure of Invention
To the problems and the defects in the prior art, the application provides the device for mounting the first character wheel of the intelligent gas meter counter of the Internet of things, the assembly efficiency and the assembly quality of the gas meter character wheel counter are improved, the labor intensity of field assembly personnel is reduced, and the intelligent assembly of the gas meter counter is realized.
In order to achieve the above object, the technical solution of the present application is as follows:
a device for mounting first character wheels of a counter of an Internet of things intelligent gas meter comprises a material distribution mechanism, a first character wheel carrying mechanism, a magnetic steel press-mounting seat, a magnetic steel material tray, a magnetic steel carrying mechanism and a magnetic steel press-mounting mechanism; the material distribution mechanism is used for separating the first wheels in the feeding track one by one; the first character wheel carrying mechanism is used for taking out the first character wheel in the material distribution mechanism, placing the first character wheel on the magnetic steel press fitting seat and transferring the first character wheel assembled with the magnetic steel to the counter roller stringing device; the magnetic steel press-mounting seat is used for fixing the head-shaped wheel when the magnetic steel is assembled; the magnetic steel tray is used for storing magnetic steel; the magnetic steel carrying mechanism is used for taking out the magnetic steel in the magnetic steel tray and placing the magnetic steel into the magnetic steel mounting groove of the head-shaped wheel; the magnetic steel press-mounting mechanism is used for pressing the magnetic steel in the first magnetic wheel magnetic steel mounting groove.
Preferably, the material distribution mechanism comprises a material distribution cylinder and a material distribution table, a piston rod of the material distribution cylinder is connected with the tail of the material distribution table, the material distribution table is arranged on a slide rail on the mounting frame in a sliding mode, and a material distribution groove is formed in the end portion of the material distribution table.
Preferably, first character wheel transport mechanism includes vertical pneumatic slip table, horizontal pneumatic slip table, pneumatic clamping jaw and No. two pneumatic clamping jaws, and horizontal pneumatic slip table sets up on the slide of vertical pneumatic slip table, and two clamping jaws set up on the slide of horizontal pneumatic slip table No. one.
Preferably, magnet steel transport mechanism includes No. two horizontal pneumatic slipways, gets material cylinder and suction head, gets the material cylinder and sets up on No. two horizontal pneumatic slipways's slide, gets material cylinder's piston rod and is connected with the suction head, and the suction head communicates with the pump body again.
Preferably, the magnetic steel press-fitting mechanism comprises a press-fitting cylinder and an ejector pin arranged at the end part of a piston rod of the press-fitting cylinder.
Preferably, one side of the material distribution mechanism is provided with a detection optical fiber for judging the direction of the magnetic steel mounting groove of the first-shaped wheel.
Preferably, the magnetic steel press-fitting seat is arranged on the rotary cylinder, and the bottom surface of the magnetic steel press-fitting seat is connected with the rotary part of the rotary cylinder.
Preferably, still include feed mechanism, feed mechanism includes material loading vibration dish and the material loading track of being connected with material loading vibration dish, and the other end and the feed mechanism of material loading track are connected.
Preferably, a fixed shaft for fixing the head wheel is arranged at the central position of the magnetic steel press-fitting seat.
The beneficial effect of this application:
(1) the method and the device improve the assembly efficiency and the assembly quality of the gas meter character wheel counter, lighten the labor intensity of field assembly personnel and realize intelligent assembly of the gas meter counter.
(2) In this application, through detecting mutually supporting of optic fibre and revolving cylinder, can guarantee when the assembly magnet steel, the magnet steel mounting groove of first character wheel is in same direction always, guarantees the smooth installation of magnet steel.
(3) In this application, the center of magnet steel pressure equipment seat is provided with the fixed axle that is used for fixed first character wheel, and first character wheel is strung on the fixed axle through the hole at center, can prevent first character wheel off tracking when pressure equipment magnet steel.
Drawings
The foregoing and following detailed description of the present application will become more apparent when read in conjunction with the following drawings, wherein:
FIG. 1 is a schematic diagram of the overall structure of the present application;
FIG. 2 is an enlarged view of the portion A in FIG. 1;
fig. 3 is another angle overall structure diagram.
In the figure:
1. a material distributing mechanism; 2. a head-shaped wheel carrying mechanism; 3. a magnetic steel press mounting seat; 4. a magnetic steel material tray; 5. a magnetic steel carrying mechanism; 6. a magnetic steel press-mounting mechanism; 7. a slide rail; 8. detecting the optical fiber; 9. a rotating cylinder; 10. a feeding mechanism; 11. a material distributing cylinder; 12. a material distributing table; 21. a vertical pneumatic sliding table; 22. a first transverse pneumatic sliding table; 23. a first pneumatic clamping jaw; 24. a second pneumatic clamping jaw; 51. a second transverse pneumatic sliding table; 52. a material taking cylinder; 53. a suction head; 61. pressing the air cylinder; 101. a feeding vibration disc; 102. a feeding track.
Detailed Description
The technical solutions for achieving the objects of the present invention are further described below by using several specific examples, and it should be noted that the technical solutions claimed in the present application include, but are not limited to, the following examples.
Example 1
The embodiment discloses a head-shaped wheel mounting device of an internet-of-things intelligent gas meter counter, which is shown in the attached figure 1 of the specification and comprises a material distribution mechanism 1, a head-shaped wheel carrying mechanism 2, a magnetic steel press-mounting seat 3, a magnetic steel material tray 4, a magnetic steel carrying mechanism 5 and a magnetic steel press-mounting mechanism 6; wherein:
the material distribution mechanism 1 is connected with the feeding track 102 and is used for separating the first wheels in the feeding track 102 one by one;
the head-shaped wheel carrying mechanism 2 is arranged on one side of the material distributing mechanism 1 and is used for taking out the first-character wheels in the material distributing mechanism 1, placing the first-character wheels on the magnetic steel press fitting seat 3 and transferring the first-character wheels assembled with the magnetic steel to the counter roller stringing device;
the magnetic steel press-mounting seat 3 is used for fixing the head-shaped wheel when the magnetic steel is assembled;
the magnetic steel tray 4 is used for storing magnetic steel;
the magnetic steel carrying mechanism 5 is arranged above the magnetic steel material tray 4 and is used for taking out the magnetic steel in the magnetic steel material tray 4 and placing the magnetic steel into the magnetic steel mounting groove of the head-shaped wheel;
and the magnetic steel press-mounting mechanism 6 is positioned above the magnetic steel press-mounting seat 3 and is used for pressing the magnetic steel in the first magnetic wheel magnetic steel mounting groove.
Referring to the attached drawings 1 and 2 of the specification, the material distribution mechanism 1 comprises a material distribution cylinder 11 and a material distribution table 12, the material distribution cylinder 11 is arranged on a mounting frame, the mounting frame is arranged on a workbench, the material distribution table 12 is of a long strip structure, a piston rod of the material distribution cylinder 11 is connected with the tail of the material distribution table 12, the material distribution table 12 is arranged in a sliding rail 7 on the mounting frame in a sliding mode, a material distribution groove is formed in the end portion of the material distribution table 12, the size of the material distribution groove is matched with the size of a head-shaped wheel, and only one head-shaped wheel can be accommodated at a time.
Referring to the attached drawings 1 and 2 in the specification, the head-shaped wheel carrying mechanism 2 comprises a vertical pneumatic sliding table 21, a first horizontal pneumatic sliding table 22 and two pneumatic clamping jaws symmetrically arranged on a sliding seat of the first pneumatic sliding table 21, namely a first pneumatic clamping jaw 23 and a second pneumatic clamping jaw 24, wherein the first horizontal pneumatic sliding table 22 is arranged on the sliding seat of the vertical pneumatic sliding table 21.
Referring to the attached drawings 1 and 2 of the specification, the magnetic steel carrying mechanism 5 comprises a second transverse pneumatic sliding table 51, a material taking cylinder 52 and a suction head 53, the second transverse pneumatic sliding table 51 is arranged on a mounting frame through a support, the material taking cylinder 52 is arranged on a sliding seat of the second transverse pneumatic sliding table 51, a piston rod of the material taking cylinder 52 is connected with the suction head 53, and the suction head 53 is communicated with a pump body.
Referring to the attached drawings 1 and 3 of the specification, the magnetic steel press-fitting mechanism 6 comprises a press-fitting cylinder 61 and an ejector pin arranged at the end of a piston rod of the press-fitting cylinder 61.
Referring to the attached drawings 1 and 3 of the specification, a plurality of separated and independent holes for storing magnetic steel are arranged on the magnetic steel tray 4.
The overall working principle is as follows:
the first-character wheels are orderly arranged in the feeding rail 102 and enter the material distribution table one by one, the material distribution groove at the end part of the material distribution table 12 moves to the material distribution station under the action of the material distribution cylinder 11, the material distribution groove is located at the discharge end of the feeding rail 102 at the moment and is in butt joint with the material distribution groove, the first-character wheel located at the discharge end of the feeding rail 102 enters the material distribution groove, and the rest first-character wheels continue to stay in the feeding rail 102 to wait for material distribution. The first wheel entering the material distributing groove is conveyed to a material taking station, the suction head 53 moves downwards and sucks the magnetic steel in the magnetic steel material tray 4 under the action of the pump body, then the suction head 53 moves horizontally to the material taking station under the action of the second transverse pneumatic sliding table 51, the suction head 53 blows the magnetic steel at the end part into the magnetic steel mounting groove of the first wheel, then the first pneumatic clamping jaw 23 positioned at the material taking station moves vertically downwards to take out the first wheel in the material distributing groove, then the first pneumatic clamping jaw 23 moves horizontally under the action of the first transverse pneumatic sliding table 22 to transfer the first wheel to a press-mounting station and place the first wheel on the magnetic steel press-mounting seat 3 positioned at the press-mounting station, at the moment, the first pneumatic clamping jaw 23 returns to the material taking station again, the second pneumatic clamping jaw 24 is just positioned at the press-mounting station, the thimble moves downwards under the action of the press-mounting air cylinder 61 to press the magnetic steel in the magnetic steel mounting groove into the groove to be pressed tightly, after the magnetic steel is pressed and mounted, the second pneumatic clamping jaw 24 takes out the first character wheel on the magnetic steel pressing base 3 and sends the first character wheel into a next process device, and the first pneumatic clamping jaw 23 puts a new first character wheel needing to be pressed and mounted with the magnetic steel on the magnetic steel pressing base 3, and the steps are repeated in a circulating mode.
Example 2
The embodiment discloses thing networking intelligent gas table counter first word wheel installation device, it is shown with reference to description attached figure 2, on embodiment 1's basis, one side of feed mechanism 1 is provided with detection optic fibre 8 for judge the magnet steel mounting groove direction of first word wheel. Detecting optical fiber 8 sets up the material station department of getting of this application, and in this application, the direction of magnet steel mounting groove is only two, and one of them direction is the pressure equipment direction, and the magnet steel mounting groove just in time is located the thimble under, and another direction then differs 180 degrees with the pressure equipment direction.
Further, referring to fig. 3 in the specification, the magnetic steel press-fitting base 3 is disposed on the rotary cylinder 9, and a bottom surface of the magnetic steel press-fitting base is connected with a rotary portion of the rotary cylinder 9. If the detection optical fiber 8 detects that the direction of the magnetic steel mounting groove of the first character wheel in the distributing groove is incorrect at the material taking station, when the first pneumatic clamping jaw 23 transfers the first character wheel in the distributing groove to the magnetic steel press-mounting seat 3, the rotary cylinder 9 drives the magnetic steel mounting seat 3 to rotate 180 degrees so as to transfer the magnetic steel mounting groove of the first character wheel to the position under the ejector pin, and the magnetic steel mounting groove of the first character wheel and the ejector pin are aligned; if the direction of the magnetic steel mounting groove is correct, the magnetic steel mounting seat 3 does not need to be rotated.
Referring to the description and the accompanying drawings 1 and 3, the device further comprises a feeding mechanism 10, wherein the feeding mechanism 10 comprises a feeding vibration disk 101 and a feeding rail 102 connected with the feeding vibration disk 101, and the other end of the feeding rail 102 is connected with the material distribution mechanism 1. When the material distributing table 12 moves to the tail end under the action of the material distributing cylinder 11, namely the material distributing groove on the material distributing table 12 is just positioned at the material distributing station, at the moment, the discharge end of the material loading rail 102 is just connected with the material distributing groove, the material distributing groove and the material distributing groove are aligned, and the first character wheels in the material loading rail 102 enter the material distributing groove one by one to complete material distribution of the first character wheels.
Furthermore, a fixed shaft for fixing the head-shaped wheel is arranged at the central position of the magnetic steel press-fitting seat 3. When the first character wheel is transferred to the magnetic steel press-fitting seat 3, the first character wheel is strung on the fixed shaft through the hole in the center, and the first character wheel is prevented from deviating when the magnetic steel is pressed.
In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present application and for simplifying the description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the scope of the present application.
In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The foregoing is directed to embodiments of the present invention, which are not limited thereto, and any simple modifications and equivalents thereof according to the technical spirit of the present invention may be made within the scope of the present invention.
Claims (9)
1. The utility model provides a thing networking intelligent gas table counter first word wheel installation device which characterized in that: the device comprises a material distribution mechanism (1), a first wheel carrying mechanism (2), a magnetic steel press-mounting seat (3), a magnetic steel material tray (4), a magnetic steel carrying mechanism (5) and a magnetic steel press-mounting mechanism (6); the material distribution mechanism (1) is used for separating the first wheels in the feeding track (102) one by one; the first character wheel carrying mechanism (2) is used for taking out the first character wheel in the material distribution mechanism (1), placing the first character wheel on the magnetic steel press fitting seat (3) and transferring the first character wheel assembled with the magnetic steel to the counter roller stringing device; the magnetic steel press-mounting seat (3) is used for fixing the head-shaped wheel when the magnetic steel is assembled; the magnetic steel tray (4) is used for storing magnetic steel; the magnetic steel carrying mechanism (5) is used for taking out the magnetic steel in the magnetic steel tray (4) and placing the magnetic steel into the magnetic steel mounting groove of the head-shaped wheel; and the magnetic steel press-mounting mechanism (6) is used for pressing the magnetic steel in the first magnetic wheel magnetic steel mounting groove.
2. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: the material distribution mechanism (1) comprises a material distribution cylinder (11) and a material distribution table (12), a piston rod of the material distribution cylinder (11) is connected with the tail of the material distribution table (12), the material distribution table (12) is arranged on a sliding rail (7) on the mounting frame in a sliding mode, and a material distribution groove is formed in the end portion of the material distribution table (12).
3. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: the head-shaped wheel carrying mechanism (2) comprises a vertical pneumatic sliding table (21), a transverse pneumatic sliding table (22), a pneumatic clamping jaw (23) and a second pneumatic clamping jaw (24), the first transverse pneumatic sliding table (22) is arranged on a sliding seat of the vertical pneumatic sliding table (21), and the two clamping jaws are arranged on the sliding seat of the first transverse pneumatic sliding table (22).
4. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: the magnetic steel carrying mechanism (5) comprises a second transverse pneumatic sliding table (51), a material taking cylinder (52) and a suction head (53), the material taking cylinder (52) is arranged on a sliding seat of the second transverse pneumatic sliding table (51), a piston rod of the material taking cylinder (52) is connected with the suction head (53), and the suction head (53) is communicated with the pump body.
5. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: the magnetic steel press-fitting mechanism (6) comprises a press-fitting cylinder (61) and an ejector pin arranged at the end part of a piston rod of the press-fitting cylinder (61).
6. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: and one side of the material distribution mechanism (1) is provided with a detection optical fiber (8) for judging the direction of a magnetic steel mounting groove of the head-shaped wheel.
7. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: the magnetic steel press-fitting seat (3) is arranged on the rotary cylinder (9), and the bottom surface of the magnetic steel press-fitting seat is connected with the rotary part of the rotary cylinder (9).
8. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: the feeding mechanism (10) comprises a feeding vibration disc (101) and a feeding track (102) connected with the feeding vibration disc (101), and the other end of the feeding track (102) is connected with the distributing mechanism (1).
9. The first wheel installation device of the counter of the internet of things intelligent gas meter according to claim 1, characterized in that: a fixed shaft for fixing the head-shaped wheel is arranged at the central position of the magnetic steel press fitting seat (3).
Priority Applications (1)
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CN202022832170.XU CN214350782U (en) | 2020-12-01 | 2020-12-01 | Thing networking intelligent gas table counter first word wheel installation device |
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CN202022832170.XU CN214350782U (en) | 2020-12-01 | 2020-12-01 | Thing networking intelligent gas table counter first word wheel installation device |
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CN202022832170.XU Active CN214350782U (en) | 2020-12-01 | 2020-12-01 | Thing networking intelligent gas table counter first word wheel installation device |
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