CN214350329U - Intelligent laser robot automatic control production system - Google Patents
Intelligent laser robot automatic control production system Download PDFInfo
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- CN214350329U CN214350329U CN202023341197.5U CN202023341197U CN214350329U CN 214350329 U CN214350329 U CN 214350329U CN 202023341197 U CN202023341197 U CN 202023341197U CN 214350329 U CN214350329 U CN 214350329U
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Abstract
The application discloses an intelligent automatic control production system of a laser robot, which comprises a hoisting device, a laser robot cutting device, assembly type component transfer devices positioned at two opposite ends of the laser robot cutting device, and a robot welding device positioned at one end, far away from the laser robot cutting device, of one assembly type component transfer device; the first assembled component transfer device, the laser robot cutting device, the second assembled component transfer device and the robot welding device are sequentially arranged along the length direction of the hoisting device. After the first assembled component transfer device adjusts the position of the assembled component raw material, the assembled component raw material is conveyed to a laser robot cutting device to cut out structures such as preset holes. The position of the second assembled component transfer device is adjusted, and then the second assembled component transfer device moves to a robot welding device, and the robot welding device welds the assembled components. Namely, in the production process of the assembled component, the production automation is realized.
Description
Technical Field
The application relates to the field of automatic production, in particular to an automatic control production system of an intelligent laser robot.
Background
Fabricated components, as components of a fabricated building, are typically produced in automated production lines. The prefabricated components, such as steel bars, are connected by means of bolts or the like when assembled to form the prefabricated building. Therefore, in the production of the fabricated components, it is necessary to cut or drill a predetermined hole or other structures on the fabricated components to facilitate the subsequent assembly. After cutting or drilling, in order to reinforce the strength of the fabricated components, it is necessary to weld a reinforcing structure at a predetermined position of the fabricated components.
When the existing assembly type component is produced, the automation degree is low, the production efficiency is low, the manual participation degree is high, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
An object of the application is to provide an intelligence laser robot automatic control production system, aims at solving among the prior art, the inefficiency of assembled component production.
To achieve the purpose, the embodiment of the application adopts the following technical scheme:
the intelligent automatic control production system of the laser robot comprises a hoisting device, a laser robot cutting device, assembly type component transfer devices and a robot welding device, wherein the assembly type component transfer devices are positioned at two opposite ends of the laser robot cutting device, and the robot welding device is positioned at one end, far away from the laser robot cutting device, of one assembly type component transfer device; the first assembled component transfer device, the laser robot cutting device, the second assembled component transfer device and the robot welding device are sequentially arranged along the length direction of the hoisting device.
In one embodiment, the fabricated component transferring apparatus includes a transferring middle guide mechanism, a transferring auxiliary guide mechanism located at least one side of the transferring middle guide mechanism, and a transferring lifting mechanism provided between the transferring middle guide mechanism and the transferring auxiliary guide mechanism; the transfer lifting mechanism comprises a transfer lifting support, a transfer lifting cylinder, a transfer lifting plate, a transfer lifting transverse plate and a transfer lifting transverse driving assembly, wherein the transfer lifting cylinder is arranged on the transfer lifting support, the transfer lifting plate is arranged on a piston rod of the transfer lifting cylinder, the transfer lifting transverse plate is arranged on the transfer lifting plate in a sliding mode, and the transfer lifting transverse driving assembly is used for driving the transfer lifting transverse plate to move.
In one embodiment, the transfer lift traverse drive assembly comprises the transfer lift traverse drive motor, a transfer lift traverse screw shaft rotatably mounted to the transfer lift plate and connected to the transfer lift traverse drive motor, and a transfer lift traverse screw nut mounted to the transfer lift traverse screw shaft; the transfer lifting transverse moving plate is connected with the transfer lifting transverse moving screw nut.
In one embodiment, the transfer middle guide mechanism comprises a transfer middle guide support and a plurality of transfer middle guide rollers rotatably mounted on the transfer middle guide support (the transfer middle guide mechanism further comprises an anti-rollover frame mounted on the transfer middle guide support, the anti-rollover frame comprises an anti-rollover bottom plate mounted on the transfer middle guide support and anti-rollover vertical plates respectively mounted at two opposite ends of the anti-rollover bottom plate, the two anti-rollover vertical plates are arranged oppositely and at intervals, the transfer auxiliary guide mechanism comprises a transfer auxiliary guide support and a plurality of transfer auxiliary guide rollers rotatably mounted on the transfer auxiliary guide support, the transfer auxiliary guide mechanism further comprises a transfer auxiliary guide limiting rod mounted at one end of the transfer auxiliary guide support far away from the transfer middle guide mechanism, and the transfer auxiliary guide mechanism further comprises a transfer auxiliary guide limiting rod rotatably mounted on the transfer auxiliary guide support Auxiliary guide limiting wheels are transferred to the limiting rods; the assembled component transfer device also comprises a transfer transverse guide mechanism arranged between the transfer middle guide mechanism and the transfer auxiliary guide mechanism; the transfer transverse guide mechanism comprises a transfer transverse guide bracket and a plurality of transfer transverse guide rollers rotatably arranged on the transfer transverse guide bracket; the assembled component transfer device further comprises a straightening machine arranged opposite to the transfer middle guide mechanism, and the straightening machine is provided with a plurality of straightening press wheels).
In one embodiment, the laser robot cutting device comprises a cutting sliding platform, a laser cutting assembly slidably mounted on the cutting sliding platform, a cutting sliding driving assembly for driving the laser cutting assembly to move, a cutting fixing platform located on at least one side of the cutting sliding platform, and a plurality of cutting fixing clamps arranged on the cutting fixing platform.
In one embodiment, the cutting fixture comprises a fixture base plate mounted on the cutting fixture platform, two fixture clamping plates slidably mounted on the fixture base plate and oppositely arranged, and a fixture driving member for driving the fixture clamping plates to slide.
In one embodiment, the cutting fixing clamp further comprises a clamp guide rail arranged on the clamp bottom plate, the clamp clamping plate is slidably mounted on the clamp guide rail, the clamp driving member is a cylinder (the cutting fixing clamp further comprises a clamp guide roller arranged on the clamp bottom plate, a cutting fixing guide rail is arranged on the cutting fixing platform, the clamp bottom plate is slidably mounted on the cutting fixing guide rail, the laser cutting assembly comprises a laser cutting bottom plate slidably mounted on the cutting sliding platform, a laser cutting manipulator mounted on the laser cutting bottom plate, and a laser cutting head mounted on the laser cutting manipulator, the cutting fixing platforms are arranged on two sides of the cutting sliding platform, the laser cutting assembly further comprises a laser cutting rotation driving mechanism for driving the laser cutting manipulator to rotate, the laser cutting rotation driving mechanism comprises a laser cutting rotation driving motor, the laser cutting rotation reduction box is connected with the laser cutting rotation driving motor; the laser cutting manipulator is connected with the laser cutting rotary reduction gearbox; the cutting sliding platform is provided with a cutting sliding guide rail, and the laser cutting bottom plate is slidably mounted on the cutting sliding guide rail; the cutting sliding driving assembly comprises a cutting sliding driving rack arranged on the cutting sliding platform, a cutting sliding driving motor arranged on the laser cutting bottom plate, and a cutting sliding driving gear arranged on the cutting sliding driving motor and meshed with the cutting sliding driving rack).
In one embodiment, the robot welding device comprises a welding guide mechanism, a welding sliding platform arranged in parallel with the welding guide, a welding assembly slidably mounted on the welding sliding platform, a welding sliding driving assembly for driving the welding assembly to move, and a welding blanking mechanism arranged on the welding guide mechanism; and a welding sliding guide rail is arranged on the welding sliding platform, and the welding assembly is slidably mounted on the welding sliding guide rail.
In one embodiment, the welding assembly includes a welding shoe slidably mounted to the welding slide rail, a welding robot mounted to the welding shoe, and a welding head mounted to the welding robot.
In one embodiment, the welding sliding driving assembly comprises a welding sliding driving rack arranged on the welding sliding platform, a welding sliding driving motor arranged on the welding bottom plate, and a welding sliding driving gear which is arranged on the welding sliding driving motor and meshed with the welding sliding driving rack (two welding protection covers which are arranged oppositely and at intervals are arranged on the welding sliding platform, at least part of two opposite ends of the welding bottom plate are inserted into the welding protection covers, the welding manipulator is detachably connected with the welding bottom plate, the degree of freedom of the welding manipulator is greater than or equal to three degrees of freedom, the welding blanking mechanism comprises a welding blanking cylinder arranged on one side, close to the welding sliding platform, of the welding guiding mechanism and a welding blanking push plate arranged on a piston rod of the welding blanking cylinder, and the welding blanking mechanism further comprises a welding sliding driving rack arranged on the welding sliding platform, a welding sliding driving motor arranged on the welding sliding driving motor and a welding sliding driving gear which is meshed with the welding sliding driving rack (the welding sliding driving gear (the welding sliding platform is provided with two welding protection covers which are arranged oppositely and arranged at intervals, at least part of two opposite ends of the welding bottom plate are inserted into the welding protection covers, the welding sliding mechanism is detachably connected with the welding sliding driving rack, the welding sliding driving gear, the welding sliding driving rack, the welding sliding driving gear is detachably connected with the welding sliding driving rack, the welding sliding driving gear, the welding sliding mechanism is detachably connected with the welding sliding mechanism, the welding sliding mechanism is detachably connected with the welding sliding mechanism, the welding sliding mechanism is detachably connected with the welding sliding mechanism, the welding A welding blanking inclined rod at one side of the welding sliding platform; the welding blanking mechanism also comprises a welding blanking baffle plate which is arranged at one end of the welding blanking inclined rod far away from the welding guide mechanism; the robot welding device also comprises a sawing machine which is arranged opposite to the welding guide mechanism; the welding guide mechanism comprises a welding guide support and a welding guide roller which is slidably mounted on the welding guide support).
The beneficial effects of the embodiment of the application are as follows: the assembled component raw materials are hung on the first assembled component transfer device by the hoisting device, the assembled component transfer device adjusts the positions of the assembled component raw materials and then conveys the assembled component raw materials to the laser robot cutting device, and the laser robot cutting device cuts the assembled component raw materials to cut out preset holes and other structures. After the cutting is finished, the hoisting device transfers the assembled component to a second assembled component transfer device for position adjustment, and then the assembled component continues to move to the robot welding device. The robot welding device welds the assembly type component and is pushed down from the welding guide mechanism by the welding and blanking mechanism. Also in the production process of the assembly type component, the manual participation degree is low, the production automation is realized, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an intelligent laser robot automatic control production system in an embodiment of the present application;
FIG. 2 is a schematic structural view of a fabricated component transfer device according to an embodiment of the present application;
FIG. 3 is a schematic view of a transfer lift mechanism in an embodiment of the present application;
FIG. 4 is a schematic view of a transfer assist guide mechanism in an embodiment of the present application;
FIG. 5 is a schematic view of a transfer lateral guide mechanism in an embodiment of the present application;
FIG. 6 is a schematic diagram of a straightener in an embodiment of the present application;
FIG. 7 is a schematic structural diagram of a laser robot cutting device in an embodiment of the present application;
FIG. 8 is a schematic structural view of a cutting fixture in an embodiment of the present application;
FIG. 9 is a schematic diagram of a laser cutting assembly according to an embodiment of the present application;
FIG. 10 is a schematic view of a robotic welding device according to an embodiment of the present application;
FIG. 11 is a schematic structural view of a welded assembly in an embodiment of the present application;
FIG. 12 is a schematic view of a weld guide mechanism in an embodiment of the present application;
in the figure:
1000. hoisting the device; 2000. a fabricated component transfer device; 3000. a laser robot cutting device; 4000. a robotic welding device;
1. transferring the middle guide mechanism; 101. transferring the middle guide bracket; 102. transferring the middle guide roll; 103. a rollover prevention frame; 1031. a rollover prevention base plate; 1032. the side turning preventing vertical plate; 2. a transfer assist guide mechanism; 201. a transfer assist guide support; 202. a transfer assist guide roll; 203. transferring the auxiliary guide limiting rod; 204. transferring an auxiliary guide limiting wheel; 3. a transfer lifting mechanism; 301. transferring the lifting support; 302. transferring a lifting cylinder; 303. transferring the lifting plate; 304. transferring, lifting and transversely moving the plate; 305. transferring, lifting and transversely moving a driving assembly; 3051. a transfer lifting transverse moving driving motor; 4. transferring the transverse guide mechanism; 401. transferring the transverse guide bracket; 402. transferring the transverse guide roller; 5. a straightening machine; 501. straightening the pinch roller; 6. cutting the sliding platform; 601. cutting the sliding guide rail; 7. a laser cutting assembly; 701. laser cutting the bottom plate; 702. a laser cutting manipulator; 703. a laser cutting head; 704. a laser cutting rotation driving mechanism; 7041. laser cutting rotates the driving motor; 7042. laser cutting a rotary reduction gearbox; 8. a cutting slide drive assembly; 801. cutting the sliding driving rack; 802. a cutting slide drive motor; 9. cutting the fixed clamp; 901. a clamp base plate; 902. a clamp plate; 903. a clamp driving member; 904. a clamp guide rail; 905. a clamp guide roller; 10. a fabricated component; 11. cutting the fixed platform; 1101. cutting the fixed guide rail; 12. a welding guide mechanism; 1201. welding a guide bracket; 1202. welding a guide roller; 13. welding the sliding platform; 1301. welding the sliding guide rail; 1302. welding a protective cover; 14. welding the assembly; 1401. welding a bottom plate; 1402. welding a manipulator; 1403. welding a head; 15. welding the sliding drive assembly; 1501. welding the sliding driving rack; 1502. welding a sliding driving motor; 16. welding a blanking mechanism; 1601. welding a blanking cylinder; 1602. welding a blanking push plate; 1603. welding a blanking inclined rod; 1604. welding a blanking baffle; 17. and (4) sawing.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The following detailed description of implementations of the present application is provided in conjunction with specific embodiments.
As shown in fig. 1 to 3, an embodiment of the present application provides an intelligent laser robot automatic control production system, which includes a hoisting device 1000, a laser robot cutting device 3000, fabricated component transferring devices 2000 located at two opposite ends of the laser robot cutting device 3000, and a robot welding device 4000 located at one end of one of the fabricated component transferring devices 2000 away from the laser robot cutting device 3000; the first fabricated component transfer device 2000, the laser robot cutting device 3000, the second fabricated component transfer device 2000, and the robot welding device 4000 are sequentially disposed along the length direction of the hoist 1000.
In the embodiment of the present application, the raw material (such as steel material) of the prefabricated component 10 is lifted by the lifting device 1000 to the first prefabricated component transfer device 2000, the prefabricated component transfer device 2000 adjusts the position of the raw material of the prefabricated component 10 and then conveys the raw material to the laser robot cutting device 3000, and the laser robot cutting device 3000 cuts the raw material of the prefabricated component 10 to cut out a preset hole and other structures. After the cutting is completed, the lifting device 1000 transfers the fabricated component 10 to a second fabricated component transfer device 2000 for position adjustment, and then the fabricated component 10 moves to the robot welding device 4000. The robot welding apparatus 4000 welds the fabricated member 10 and is pushed down from the welding guide 12 by the welding and dropping mechanism 16. That is, in the production process of the assembly type component 10, the manual participation degree is low, the production automation is realized, and the production efficiency is improved.
Optionally, the hoisting device 1000 may be a device capable of moving horizontally, vertically, and back and forth in the prior art, so that the hoisting device 1000 lifts the assembled component 10 or the raw material of the assembled component 10 to a certain height, and moves back and forth or horizontally to a preset position, and then drops the assembled component 10 to the first assembled component transfer device 2000, the laser robot cutting device 3000, the second assembled component transfer device 2000, and the robot welding device 4000 along the hoisting device 1000.
Optionally, the first assembled component transferring device 2000, the laser robot cutting device 3000, the second assembled component transferring device 2000, the robot welding device 4000, and the hoisting device 1000 may be controlled by an intelligent system, and the next working step may be adjusted and controlled in real time through feedback of a sensor, so as to realize intellectualization and automation of the production system
Referring to fig. 2 and 6, as another embodiment of the intelligent laser robot automatic control production system provided in the present application, the assembled component transferring device 2000 includes a transferring middle guide mechanism 1, a transferring auxiliary guide mechanism 2 located at least one side of the transferring middle guide mechanism 1, and a transferring lifting mechanism 3 located between the transferring middle guide mechanism 1 and the transferring auxiliary guide mechanism 2; the transfer lifting mechanism 3 includes a transfer lifting support 301, a transfer lifting cylinder 302 mounted on the transfer lifting support 301, a transfer lifting plate 303 mounted on a piston rod of the transfer lifting cylinder 302, a transfer lifting traverse plate 304 slidably mounted on the transfer lifting plate 303, and a transfer lifting traverse driving assembly 305 for driving the transfer lifting traverse plate 304 to move.
Assembled component transfer device 2000's effect shifts between middle part guiding mechanism 1 and the supplementary guiding mechanism 2 of transfer for transferring assembled component 10 to realize the nimble transform of assembled component 10 position, be convenient for promote the work efficiency of automated production assembly line, the course of work is: when the assembled member 10 is positioned on the transfer intermediate guide 1, the transfer lifting traverse 304 of the transfer lifting mechanism 3 moves below the assembled member 10, the transfer lifting traverse 304 rises to a certain height to lift the assembled member 10, and then the assembled member 10 is driven to move in a direction away from the transfer intermediate guide 1 and to move above the transfer auxiliary guide 2. The transfer lift cross plate is lowered so that the fabricated component 10 falls onto the transfer auxiliary guide mechanism 2. That is, when the prefabricated member transfer device 2000 operates, the transfer of the prefabricated member 10 can be completed by the traverse movement and the lifting of the transfer lifting traverse plate 304 of the transfer lifting mechanism 3. Compared with the clamping of a manipulator, the structure of the transfer lifting mechanism 3 is simplified, and the structure of the assembly type component transfer device 2000 is further simplified.
Referring to fig. 3, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the transfer, lift and traverse driving assembly 305 includes a transfer, lift and traverse driving motor 3051, a transfer, lift and traverse screw shaft rotatably mounted on the transfer, lift and traverse lifting plate 303 and connected to the transfer, lift and traverse driving motor 3051, and a transfer, lift and traverse screw nut mounted on the transfer, lift and traverse screw shaft; the transfer lifting traversing plate 304 is connected with a transfer lifting traversing lead screw nut. The transfer lifting transverse driving motor 3051 drives the transfer lifting transverse screw shaft to rotate, further drives the transfer lifting transverse screw nut to move axially along the transfer lifting transverse screw shaft, further drives the transfer lifting transverse moving plate 304 to move axially along the transfer lifting transverse screw shaft, and enables the moving range of the transfer lifting transverse moving plate 304 to cover the space between the transfer middle guide mechanism 1 and the transfer auxiliary guide mechanism 2.
Referring to fig. 6, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the middle transfer guide mechanism 1 includes a middle transfer guide support 101, and a plurality of middle transfer guide rollers 102 rotatably mounted on the middle transfer guide support 101. When the assembled component 10 is placed on the transfer middle guide roll 102, the assembled component can move along the length direction of the transfer middle guide bracket 101 more smoothly, and the running speed of the production line is improved. Optionally, the assembled component 10 may be pushed by an external force to move along the length direction of the transfer middle guide bracket 101, or the transfer middle guide roller 102 may be provided with a driving component to drive the transfer middle guide roller 102 to rotate so as to drive the assembled component 10 to move.
Referring to fig. 6, as another embodiment of the automatic control production system of an intelligent laser robot provided in the present application, the transfer middle guide mechanism 1 further includes a rollover prevention frame 103 mounted on the transfer middle guide bracket 101. When the fabricated part 10 moves in the length direction of the transfer center guide bracket 101, it is positioned in the rollover prevention frame 103 and is not easily rolled over to both sides.
Referring to fig. 6, as another embodiment of the automatic control production system of the intelligent laser robot provided by the present application, the rollover prevention frame 103 includes a rollover prevention base plate 1031 installed on the transfer middle guide bracket 101, and rollover prevention vertical plates 1032 respectively installed at two opposite ends of the rollover prevention base plate 1031; the two side turning prevention vertical plates 1032 are arranged oppositely and at intervals. The two side-turning prevention vertical plates 1032 are arranged oppositely and at intervals, and can prevent the side turning of the assembled component 10 on two opposite sides of the assembled component 10.
Referring to fig. 4, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the transfer auxiliary guide mechanism 2 includes a transfer auxiliary guide support 201, and a plurality of transfer auxiliary guide rollers 202 rotatably mounted on the transfer auxiliary guide support 201. When the assembled component 10 is placed on the transfer auxiliary guide roller 202, the assembled component can move along the length direction of the transfer auxiliary guide bracket 201 more smoothly, and the running speed of the production line is improved. Alternatively, the assembled component 10 may be pushed by an external force to move along the length direction of the transfer auxiliary guide bracket 201, or the transfer auxiliary guide roller 202 may be provided with a driving component to drive the transfer auxiliary guide roller 202 to rotate so as to drive the assembled component 10 to move.
Referring to fig. 4, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the transfer auxiliary guide mechanism 2 further includes a transfer auxiliary guide limiting rod 203 installed at one end of the transfer auxiliary guide bracket 201 away from the transfer middle guide mechanism 1. When the assembled member 10 is transferred from the transfer middle guide mechanism 1 to the transfer auxiliary guide mechanism 2, the assembled member 10 is abutted by the transfer auxiliary guide stopper rod 203 and is not easily moved excessively to be disengaged from the transfer auxiliary guide mechanism 2.
Referring to fig. 4, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the transfer auxiliary guide mechanism 2 further includes a transfer auxiliary guide limiting wheel 204 rotatably mounted on the transfer auxiliary guide limiting rod 203. When the assembled component 10 is transferred from the transfer middle guide mechanism 1 to the transfer auxiliary guide mechanism 2, the assembled component 10 is abutted by the transfer auxiliary guide limiting rod 203, and the assembled component 10 can be smoothly moved through the rotation of the transfer auxiliary guide limiting wheel 204 during subsequent movement, and is not easy to generate sliding friction with the transfer auxiliary guide limiting rod 203.
Referring to fig. 5, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the assembled component transferring apparatus 2000 further includes a transferring transverse guiding mechanism 4 disposed between the transferring middle guiding mechanism 1 and the transferring auxiliary guiding mechanism 2; the transfer lateral guide mechanism 4 includes a transfer lateral guide bracket 401, and a plurality of transfer lateral guide rollers 402 rotatably mounted to the transfer lateral guide bracket 401. In the process of transferring the assembled component 10 from the transfer middle guide mechanism 1 to the transfer auxiliary guide mechanism 2, the transfer transverse guide mechanism 4 can drag the assembled component 10, the load of the transfer lifting transverse moving plate 304 of the transfer lifting mechanism 3 is reduced, and the transfer difficulty is reduced.
Referring to fig. 6, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the assembled component transferring apparatus 2000 further includes a straightening machine 5 disposed opposite to the transfer middle guide mechanism 1, and the straightening machine 5 has a plurality of straightening rollers 501. Before reaching the transfer middle guide mechanism 1, the assembled component 10 is straightened by the straightening press wheel 501 of the straightening machine 5, and the bending state of the assembled component 10 is eliminated.
Referring to fig. 7-9, as another embodiment of the intelligent automatic control production system for a laser robot provided in the present application, a laser robot cutting device 3000 includes a cutting sliding platform 6, a laser cutting assembly 7 slidably mounted on the cutting sliding platform 6, a cutting sliding driving assembly 8 for driving the laser cutting assembly 7 to move, a cutting fixing platform 11 located on at least one side of the cutting sliding platform 6, and a plurality of cutting fixing clamps 9 disposed on the cutting fixing platform 11. The process of the laser robot cutting apparatus 3000 to cut a hole in the fabricated component 10 is: the fabricated part 10 is moved onto the cutting fixing platform 11, and the fabricated part 10 is clamped and fixed by the plurality of cutting fixing clamps 9 on the cutting fixing platform 11. Then, the cutting slide driving assembly 8 drives the laser cutting assembly 7 to move along the length direction of the cutting slide platform 6, and the laser cutting assembly moves to a position, which is preset by the assembly type component 10 and needs to cut a hole, so as to cut the hole. Because the assembled component 10 is kept fixed, the assembled component is not easy to loosen during cutting, and the laser cutting assembly 7 is used for realizing cutting at different positions in a precise moving mode, so that the position of a cut hole can meet the preset requirement, and the accuracy of the position of the cut hole is ensured.
Referring to fig. 8, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the cutting fixture 9 includes a fixture base plate 901 mounted on the cutting platform 11, two fixture clamping plates 902 slidably mounted on the fixture base plate 901 and disposed opposite to each other, and a fixture driving member 903 for driving the fixture clamping plates 902 to slide. The two clamp driving parts 903 respectively drive the two clamp clamping plates 902 to move oppositely and clamp and fix the assembly type component 10, so that the position of the assembly type component 10 is kept fixed and is not easy to loosen during processing.
Referring to fig. 8, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the cutting fixture 9 further includes a fixture guide rail 904 disposed on the fixture bottom plate 901, the fixture clamp plate 902 is slidably mounted on the fixture guide rail 904, and the fixture driving component 903 is an air cylinder. The clamp jaws 902 are slidably mounted on the clamp rails 904 such that the two clamp jaws 902 move toward each other and preferably cooperate to clamp the assembled component 10.
Referring to fig. 8, as another embodiment of the automatic control production system of an intelligent laser robot provided in the present application, the cutting fixture 9 further includes a fixture guide roller 905 disposed on the fixture bottom plate 901. When the assembled member 10 moves along the jig base 901, the jig guide roller 905 serves as a guide for the movement of the assembled member 10, so that the assembled member 10 can move along the jig guide roller 905 more smoothly.
Referring to fig. 8, as another embodiment of the automatic control production system of an intelligent laser robot provided in the present application, a cutting fixed rail 1101 is disposed on the cutting fixed platform 11, and a clamp base plate 901 is slidably mounted on the cutting fixed rail 1101. For different lengths of the fabricated components 10, different positions of the fabricated components 10 need to be clamped. The clamp base plate 901 is slidably mounted on the cutting fixed guide rail 1101, and a certain pulling force is applied to enable the cutting fixed clamp 9 to slide along the cutting fixed guide rail 1101, so that the distance between adjacent cutting fixed clamps 9 is changed, and the assembled components 10 with different lengths are clamped and fixed well.
Referring to fig. 9, as another embodiment of the intelligent automatic laser robot production system provided in the present application, the laser cutting assembly 7 includes a laser cutting base plate 701 slidably mounted on the cutting sliding platform 6, a laser cutting manipulator 702 mounted on the laser cutting base plate 701, and a laser cutting head 703 mounted on the laser cutting manipulator 702. The laser cutting base plate 701 is slidable along the cutting slide 6 to a predetermined position, and the laser cutting head 703 on the laser cutting robot 702 is used to cut at the predetermined position of the fabricated component 10.
Referring to fig. 7, as another embodiment of the automatic control production system of an intelligent laser robot provided in the present application, the cutting fixed platforms 11 are disposed on both sides of the cutting sliding platform 6, and the laser cutting assembly 7 further includes a laser cutting rotation driving mechanism 704 for driving the laser cutting manipulator 702 to rotate. The laser cutting rotation driving mechanism 704 can drive the laser cutting manipulator 702 to rotate, so as to selectively cut the assembled component 10 on the cutting fixing platforms 11 on both sides of the cutting sliding platform 6. After the cutting of one side is completed, the cutting of the other side can be turned, and after the cutting of one side is completed, the assembled component 10 to be cut is fed on the other side, so that the cutting speed is increased.
Referring to fig. 9, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the laser cutting rotation driving mechanism 704 includes a laser cutting rotation driving motor 7041, and a laser cutting rotation reduction gearbox 7042 connected to the laser cutting rotation driving motor 7041; the laser cutting manipulator 702 is connected with the laser cutting rotary reduction gearbox 7042. The laser cutting rotation driving motor 7041 drives the laser cutting rotation reduction gearbox 7042 to operate, and the output end of the laser cutting rotation reduction gearbox 7042 drives the laser cutting manipulator 702 to integrally rotate.
Referring to fig. 9, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, a cutting sliding guide 601 is disposed on the cutting sliding platform 6, and the laser cutting base plate 701 is slidably mounted on the cutting sliding guide 601, so as to apply a guiding function to the sliding of the laser cutting base plate 701, and approach to only linear movement.
Referring to fig. 9, as another embodiment of the intelligent laser robot automatic control production system provided in the present application, the cutting slide driving assembly 8 includes a cutting slide driving rack 801 disposed on the cutting slide platform 6, a cutting slide driving motor 802 disposed on the laser cutting base plate 701, and a cutting slide driving gear disposed on the cutting slide driving motor 802 and engaged with the cutting slide driving rack 801. When the cutting slide driving motor 802 rotates, an interaction force is generated between the cutting slide driving gear and the cutting slide driving rack 801, and the laser cutting base plate 701 is further pushed to slide relative to the cutting slide platform 6.
Referring to fig. 10-12, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, a robot welding device 4000 includes a welding guide mechanism 12, a welding sliding platform 13 parallel to the welding guide, a welding assembly 14 slidably mounted on the welding sliding platform 13, a welding sliding driving assembly 15 for driving the welding assembly 14 to move, and a welding blanking mechanism 16 disposed on the welding guide mechanism 12; the welding sliding platform 13 is provided with a welding sliding guide rail 1301, and the welding assembly 14 is slidably mounted on the welding sliding guide rail 1301.
The process of welding the assembly member 10 by the robot welding apparatus 4000 is as follows: the assembly type component 10 is placed on the welding guide mechanism 12, the welding sliding driving assembly 15 drives the welding assembly 14 to move to a preset position, and the welding assembly 14 welds parts such as a reinforcing structure on the assembly type component 10. Since the fabricated component 10 is not moved on the welding guide mechanism 12 (the steel material has a heavy weight and is not easy to loosen), the welding assembly 14 is moved instead of the welding assembly 14. The welding assembly 14 can be moved rapidly along the welding slide 13, thereby ensuring the welding rate.
And the mode that adopts assembled component 10 to remove, outside pushing component needs longer time to promote assembled component 10, and the time of removal is longer each time, and the precision of removal is not high, and welding efficiency and precision are all relatively poor.
After the welding is completed, the welding and blanking mechanism 16 can push the assembled component 10 off the welding guide mechanism 12.
Referring to fig. 11, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the welding assembly 14 includes a welding base plate 1401 slidably mounted on a welding sliding rail 1301, a welding robot 1402 mounted on the welding base plate 1401, and a welding head 1403 mounted on the welding robot 1402. The welding base plate 1401 can slide along the welding sliding rail 1301 and move along a trajectory approaching a straight line, so as to rapidly drive the welding robot 1402 to a preset position, and further weld the assembled component 10, thereby ensuring the welding speed.
Referring to fig. 11, as another embodiment of the automatic control production system of the intelligent laser robot provided in the present application, the welding slide driving assembly 15 includes a welding slide driving rack 1501 disposed on the welding slide platform 13, a welding slide driving motor 1502 disposed on the welding bottom plate 1401, and a welding slide driving gear mounted on the welding slide driving motor 1502 and engaged with the welding slide driving rack 1501. When welding slide drive motor 1502 drives welding slide drive gear to rotate, an interaction force is generated between welding slide drive gear and welding slide drive rack 1501, and welding baseplate 1401 is made to slide along welding slide guide 1301.
Referring to fig. 11, as another embodiment of the automatic control production system of an intelligent laser robot provided in the present application, two welding protection covers 1302 are disposed on the welding sliding platform 13, and at least a portion of two opposite ends of the welding bottom plate 1401 is inserted into the welding protection covers 1302. When welding base plate 1401 is moved, the edges are covered and protected by welding protection cover 1302, and it is not easy for foreign matter to enter and affect sliding of welding base plate 1401.
Referring to fig. 11, as another specific embodiment of the automatic control production system of the intelligent laser robot provided in the present application, a welding manipulator 1402 is detachably connected to a welding base plate 1401, different manipulators can be replaced to meet different welding requirements, the degree of freedom of the welding manipulator 1402 is greater than or equal to three degrees of freedom, and the position reachable during welding is wider, so that various required shapes can be welded conveniently.
Referring to fig. 10-11, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the welding and blanking mechanism 16 includes a welding and blanking cylinder 1601 installed on a side of the welding and guiding mechanism 12 close to the welding and sliding platform 13, and a welding and blanking push plate 1602 installed on a piston rod of the welding and blanking cylinder 1601. After the welding of the fabricated component 10 is completed, the welding and blanking cylinder 1601 drives the welding and blanking push plate 1602 to push the fabricated component 10, so that the fabricated component 10 falls off from the welding guide mechanism 12.
Referring to fig. 10, as another embodiment of the intelligent laser robot automatic control production system provided in the present application, the welding and blanking mechanism 16 further includes a welding and blanking inclined rod 1603 installed on a side of the welding guide mechanism 12 away from the welding sliding platform 13. During the dropping process of the assembled component 10 from the welding guide mechanism 12, the assembled component slides along the welding and dropping inclined bar, so that the assembled component 10 is prevented from directly impacting the ground.
Referring to fig. 10, as another embodiment of the intelligent laser robot automatic control production system provided in the present application, the welding and blanking mechanism 16 further includes a welding and blanking baffle 1604 installed at an end of the welding and blanking inclined rod 1603 far from the welding and guiding mechanism 12, and the welding and blanking baffle 1604 can abut against the assembled component 10, so as to facilitate the assembled component 10 to be collected and transferred in a centralized manner.
Referring to fig. 10, as another embodiment of the automatic control production system of the intelligent laser robot provided by the present application, the robot welding device 4000 further includes a sawing machine 17 disposed opposite to the welding guide mechanism 12, and can saw the assembled component 10 into short components with different lengths.
Referring to fig. 12, as another embodiment of the intelligent laser robot automatic control production system provided by the present application, the welding guide mechanism 12 includes a welding guide support 1201 and a welding guide roller 1202 slidably mounted on the welding guide support 1201, and when the assembled component 10 moves along the length direction of the welding guide support 1201, the welding guide roller 1202 can be used as a guide component, so as to reduce the friction force of the assembled component 10 in moving and reduce the difficulty of the assembled component 10 in moving.
It is to be understood that aspects of the present invention may be practiced otherwise than as specifically described.
It should be understood that the above examples are merely examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims (10)
1. The intelligent automatic control production system of the laser robot is characterized by comprising a hoisting device, a laser robot cutting device, assembly type component transfer devices positioned at two opposite ends of the laser robot cutting device, and a robot welding device positioned at one end, far away from the laser robot cutting device, of one assembly type component transfer device; the first assembled component transfer device, the laser robot cutting device, the second assembled component transfer device and the robot welding device are sequentially arranged along the length direction of the hoisting device.
2. The intelligent laser robot automatic control production system according to claim 1, wherein the assembled component transfer device comprises a transfer middle guide mechanism, a transfer auxiliary guide mechanism located on at least one side of the transfer middle guide mechanism, and a transfer lifting mechanism arranged between the transfer middle guide mechanism and the transfer auxiliary guide mechanism; the transfer lifting mechanism comprises a transfer lifting support, a transfer lifting cylinder, a transfer lifting plate, a transfer lifting transverse plate and a transfer lifting transverse driving assembly, wherein the transfer lifting cylinder is arranged on the transfer lifting support, the transfer lifting plate is arranged on a piston rod of the transfer lifting cylinder, the transfer lifting transverse plate is arranged on the transfer lifting plate in a sliding mode, and the transfer lifting transverse driving assembly is used for driving the transfer lifting transverse plate to move.
3. The intelligent laser robot automation production system of claim 2, wherein the transfer lift traverse drive assembly includes a transfer lift traverse drive motor, a transfer lift traverse screw shaft rotatably mounted to the transfer lift plate and connected to the transfer lift traverse drive motor, and a transfer lift traverse screw nut mounted to the transfer lift traverse screw shaft; the transfer lifting transverse moving plate is connected with the transfer lifting transverse moving screw nut.
4. The intelligent laser robot automatic control production system according to claim 2, wherein the transfer middle guide mechanism comprises a transfer middle guide support, and a plurality of transfer middle guide rollers rotatably mounted to the transfer middle guide support.
5. The intelligent laser robot automatic control production system of claim 1, wherein the laser robot cutting device comprises a cutting sliding platform, a laser cutting assembly slidably mounted on the cutting sliding platform, a cutting sliding driving assembly for driving the laser cutting assembly to move, a cutting fixing platform located on at least one side of the cutting sliding platform, and a plurality of cutting fixing clamps located on the cutting fixing platform.
6. The intelligent laser robot automatic control production system according to claim 5, wherein the cutting fixing clamp comprises a clamp bottom plate mounted on the cutting fixing platform, two clamp clamping plates slidably mounted on the clamp bottom plate and oppositely arranged, and a clamp driving member for driving the clamp clamping plates to slide.
7. The intelligent laser robot automatic control production system of claim 6, wherein the cutting fixture further comprises a fixture guide rail arranged on the fixture bottom plate, the fixture clamping plate is slidably mounted on the fixture guide rail, and the fixture driving member is a cylinder.
8. The intelligent laser robot automatic control production system according to claim 1, wherein the robot welding device comprises a welding guide mechanism, a welding sliding platform arranged in parallel with the welding guide, a welding assembly slidably mounted on the welding sliding platform, a welding sliding driving assembly for driving the welding assembly to move, and a welding blanking mechanism arranged on the welding guide mechanism; and a welding sliding guide rail is arranged on the welding sliding platform, and the welding assembly is slidably mounted on the welding sliding guide rail.
9. The intelligent laser robot automatic control production system of claim 8, wherein the welding assembly comprises a welding baseplate slidably mounted to the welding slide rail, a welding manipulator mounted to the welding baseplate, and a welding head mounted to the welding manipulator.
10. The intelligent laser robot automatic control production system of claim 9, wherein the welding slide driving assembly comprises a welding slide driving rack arranged on the welding slide platform, a welding slide driving motor arranged on the welding bottom plate, and a welding slide driving gear arranged on the welding slide driving motor and meshed with the welding slide driving rack.
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