CN214298066U - General full-automatic PCB board buffer memory equipment - Google Patents
General full-automatic PCB board buffer memory equipment Download PDFInfo
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- CN214298066U CN214298066U CN202022509593.8U CN202022509593U CN214298066U CN 214298066 U CN214298066 U CN 214298066U CN 202022509593 U CN202022509593 U CN 202022509593U CN 214298066 U CN214298066 U CN 214298066U
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Abstract
The utility model relates to the technical field of PCB board processing equipment, and discloses a general full-automatic PCB board buffer memory device, which mainly comprises a blanking end, a lifting mechanism and a feeding end, wherein the blanking end comprises a product runner and an automatic lower board pushing mechanism, the automatic lower board pushing mechanism is arranged on the product runner, the product runner is arranged on one side of the lifting mechanism, and the automatic lower board pushing mechanism and the product runner can move in forward and reverse directions; the feeding end comprises an automatic upper plate pushing mechanism, an upper layer track and a lower layer track, and the automatic upper plate pushing mechanism is arranged below the upper layer track; the upper layer track and the lower layer track are arranged on the other side of the lifting mechanism and can move forward and backward. The universal full-automatic PCB caching equipment can be switched randomly and freely under three modes of automatic caching, automatic board unloading and automatic board loading according to actual production conditions, saves space and saves cost.
Description
Technical Field
The utility model relates to a PCB board processing equipment field especially relates to a general full-automatic PCB board buffer memory equipment.
Background
The problem that the front and rear capacity of an automatic production line are not matched frequently occurs in the production process, the capacity of the former process is high, the capacity of the rear process is low, the products produced in the front are required to be cached, and the caching can be finished by using a plate unloading machine; however, when the previous automatic production line fails, the cached materials need to be put into the production line, and at this time, the automatic plate unloading machine cannot automatically load the materials, so that the materials need to be manually placed on the track line one by one, and time is wasted. If an automatic plate feeding machine is additionally arranged beside the machine to complete automatic plate feeding, the space is not enough, one device is additionally arranged, and the cost is wasted.
The existing PCB unloading machine and the existing PCB loading machine can only realize loading or unloading by unidirectional action, and the work flow of the unloading machine is as follows: an operator places an empty material frame on an upper-layer track of the automatic plate discharging machine, wherein the empty material frame automatically flows to a lower plate position, a PCB plate flows in, a plate is pushed into the frame by a plate pushing mechanism, the plate flows out from the lower-layer track after being filled with the empty material frame, and the operator takes down the material frame with the full products and places the material frame in a temporary storage area to complete automatic plate discharging; the specific working flow of the board loading machine is as follows: an operator places the material frames full of products on a lower-layer track of the automatic board feeding machine, the material frames filled with the products automatically flow to an upper-layer track, after the material frames are lifted to the positions, the push rod pushes the PCB out of the track, empty material frames after the boards are fed flow out from the upper-layer track, and the operator takes the empty material frames down and places the empty material frames in a temporary storage area to complete automatic board feeding.
SUMMERY OF THE UTILITY MODEL
The invention of the utility model aims to: aiming at the existing problems, the universal full-automatic PCB caching equipment is provided, the equipment perfectly combines the functions of an automatic board unloading machine and an automatic board loading machine, has the functions of automatic board unloading, automatic caching, automatic board loading and random free switching according to the production condition, and is fully automatically operated in the whole board loading, unloading and caching processes.
The utility model discloses a technical scheme be like: a general full-automatic PCB board buffer memory equipment includes: the device comprises a discharging end, a lifting mechanism and a feeding end;
the blanking end comprises a product flow channel and an automatic plate-unloading pushing mechanism, the automatic plate-unloading pushing mechanism is installed on the product flow channel, the product flow channel is installed on one side of the lifting mechanism, and the product flow channel can move forward and backward;
the feeding end comprises an automatic upper plate pushing mechanism, an upper layer track and a lower layer track, and the automatic upper plate pushing mechanism is arranged on the upper layer track; the upper layer track and the lower layer track are arranged on the other side of the lifting mechanism, and both the upper layer track and the lower layer track can realize forward and reverse movement.
In the technical scheme, forward and reverse transmission of the automatic lower board and the PCB at the lower material end is realized through the product flow channel and the automatic lower board pushing mechanism, the up-and-down movement of the lifting mechanism drives the PCB material frame to move up and down, so that automatic buffer storage of the PCB in the material frame and automatic board feeding and automatic lower board completion are realized, and forward and reverse transmission of the automatic upper board and the PCB material frame on the lower layer track is realized through the automatic upper board pushing structure and the upper and lower layer tracks at the material feeding end.
Furthermore, the product flow channel comprises flow channel baffles at two sides, and the flow channel baffles at two sides are arranged oppositely to form a channel for conveying the PCB product; all be provided with first step motor, belt and belt pulley on the runner baffle of both sides, through step motor drives the belt and rotates, realizes the removal of PCB board on the product runner.
Further, the automatic lower plate pushing mechanism comprises a second stepping motor, a first fixing plate, a synchronous belt, a guide rail and a lower plate product push rod; the first fixing plate is fixed between the flow channel baffle plates on two sides, the second stepping motor is installed on the first fixing plate through screws, the synchronous belt is installed on the motor, the guide rail is installed on the first fixing plate, the lower plate product push rod is installed on the guide rail, and the lower plate product push rod is driven to move back and forth on the rail through positive and negative rotation of the motor.
Furthermore, the automatic upper plate pushing mechanism comprises an upper plate product push rod, a pushing cylinder and a second fixing plate, the second fixing plate is transversely fixed on the upper layer track through a connecting block, the pushing cylinder is mounted on the second fixing plate through a screw and a support, and the upper plate product push rod is mounted at one end of the pushing cylinder through threads.
Furthermore, the upper layer track and the lower layer track are connected and fixed through a profile bracket.
Furthermore, the product flow channel is fixedly arranged on one side of the lifting mechanism through an L-shaped support.
Further, the product runner and the upper track are at the same height.
Further, the lifting mechanism comprises an automatic lifter and a control cabinet.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
1. the automatic plate feeding device can realize automatic plate feeding, automatic caching and automatic plate feeding, three working modes of the automatic plate feeding, the automatic caching and the automatic plate feeding can be freely switched, manual intervention is not needed in the switching process, and the working efficiency is improved;
2. the equipment is suitable for various products produced on line, the width of the track can be adjusted, and the equipment is particularly suitable for automatic caching, automatic material supplementing and automatic loading and unloading of automatic production lines with unmatched front and rear station productivity.
Drawings
Fig. 1 is a schematic structural diagram of a general full-automatic PCB board buffering device.
Fig. 2 is a schematic view of a product flow channel structure.
FIG. 3 is a schematic view of the structure of an automatic lower plate pushing mechanism.
FIG. 4 is a front view of an automatic lower plate pusher.
Fig. 5 is a schematic structural diagram of an automatic board feeding and pushing mechanism.
FIG. 6 is a front view of an automatic board loading and pushing mechanism.
Fig. 7 is a schematic view of a material frame structure.
Description of the drawings: 1-a product flow channel, 2-an automatic lower plate pushing mechanism, 3-a lifting mechanism, 4-an automatic upper plate pushing mechanism, 5-an upper layer track, 6-a lower layer track, 11-a flow channel baffle, 12-a first step motor, 13-a belt, 14-a belt pulley, 15-an L-shaped bracket, 21-a second step motor, 22-a guide rail, 23-a lower plate product push rod, 24-a first fixing plate, 25-a synchronous belt, 41-a second fixing plate, 42-a pushing cylinder, 43-an upper plate product push rod, 44-a connecting block and 45-a bracket.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
As shown in figure 1, the utility model provides a general full-automatic PCB board memory device comprises unloading end, elevating system and material loading end three major parts. The blanking end comprises a product flow channel and an automatic plate-unloading pushing mechanism, the product flow channel is arranged on the left side of the lifting mechanism through an L-shaped support, and the automatic plate-unloading pushing mechanism is arranged on the product flow channel. The feeding end comprises an automatic feeding plate pushing mechanism, an upper layer track and a lower layer track, the upper layer track and the lower layer track are fixedly connected through a profile support, the upper layer track and the lower layer track are fixedly arranged on the right side of the lifting mechanism, the automatic feeding plate pushing mechanism is arranged below the upper layer track, and the upper layer track and the product flow channel are located at the same height. The upper and lower layer rails can move forward and backward; the lifting mechanism can automatically rise and fall, and the product flow channel at the discharging end can also realize forward and reverse movement of the product flow channel by controlling the forward and reverse rotation of the motor.
Specifically, as shown in fig. 2, in the present embodiment, the product flow channel includes flow channel baffles on two sides, and the flow channel baffles on two sides are arranged opposite to each other to form a channel for conveying the PCB product; all be provided with first step motor, belt and belt pulley on the runner baffle of both sides, through step motor drives the belt and rotates, realizes the removal of PCB board on the product runner.
Specifically, as shown in fig. 3 and 4, in this embodiment, the automatic lower plate pushing mechanism includes a second stepping motor, a first fixing plate, a timing belt, a guide rail, and a lower plate product pushing rod; the first fixing plate is fixed between the flow channel baffle plates on two sides, the second stepping motor is installed on the first fixing plate through screws, the synchronous belt is installed on the motor, the guide rail is installed on the first fixing plate, the lower plate product push rod is installed on the guide rail, and the lower plate product push rod is driven to move back and forth on the rail through positive and negative rotation of the motor.
Specifically, as shown in fig. 5 and 6, in this embodiment, the automatic feeding and pushing mechanism includes a feeding product push rod, a pushing cylinder and a second fixing plate, the second fixing plate is transversely fixed on the upper-layer rail through a connecting block, the pushing cylinder is mounted on the second fixing plate through a screw and a bracket, and the feeding product push rod is mounted at one end of the pushing cylinder through a thread.
The equipment starts an automatic cache mode, and the mode is started when materials exist at upper and lower stations. The empty frame of upper track material passes through the automatic flow direction automatic lift of track, and automatic hypoplastron pushing equipment advances empty frame with the product that needs the buffer memory through the cylinder, and the lift descends in proper order, can buffer on the track of lower floor after the material frame is filled with the product.
The apparatus starts an automatic lower plate mode, which starts when the lower station does not need a PCB and the lower plate is needed to collect the material. The empty frame of upper track material passes through the automatic flow direction automatic elevator of track, and the automatic pushing equipment that descends pushes away the empty frame of product through the cylinder propulsion that needs to collect, and the lift descends in proper order, is filled with the product back by the track outflow of lower floor to the material frame.
The equipment starts an automatic board loading mode, and the mode is started when a PCB is needed at a lower station. The product material frame with the PCB board is reversed through the lower layer rail, the PCB board material of the full frame is sent into the automatic lifter, the automatic lifter ascends, when the product material frame arrives at a designated position, the automatic board feeding and pushing mechanism pushes the PCB board out of the product flow channel, the product flow channel is reversed, the product is sent out of the rail, and the product flows into the next station.
The specific working flow of the equipment is as follows:
automatic caching mode: an operator places an empty material frame (a standard frame for loading a PCB, an industry standard product, as shown in figure 7) on an upper-layer track of the equipment, wherein the upper-layer track sends the empty material frame into a lifting mechanism, a product flow channel rotates forwards, an automatic lower plate pushing mechanism pushes a product to be cached into the empty material frame through a cylinder, and the lifting mechanism descends in sequence, so that the automatic frame loading and caching of the product are realized, and the product is cached on the lower-layer track after being filled with the material for use during material supplement;
automatic plate lowering mode: an operator places an empty material frame (a standard frame for loading a PCB, an industry standard product, as shown in figure 7) on an upper-layer track of the equipment, wherein the upper-layer track sends the empty material frame into a lifting mechanism, a product runner rotates forwards, an automatic plate-unloading pushing mechanism pushes a product to be subjected to plate unloading into the empty material frame through a cylinder, the lifting mechanism descends in sequence, and the automatic plate-unloading frame loading of the product, the full lower-layer track rotates forwards and flows out, and the operator takes the material frame filled with the PCB out of the lower-layer track after the material frame flows out;
automatic board loading mode: an operator places a material frame filled with a PCB on a lower-layer track of the equipment, the lower-layer track reverses, the material frame is sent into a lifting mechanism, an automatic plate feeding and pushing mechanism pushes a product out of the material frame onto a product flow channel through an air cylinder, the product flow channel moves reversely, the material is conveyed onto a production line and flows into a lower station, the lifting mechanism ascends in sequence until the material of the material frame is completely pushed out, an empty material frame reversely flows out from an upper-layer track, the empty material frame can be cached on the upper-layer track after flowing out for use when the material is cached or the lower plate, and the empty material frame which is not cached on the upper-layer track can be taken down by the operator;
the system can automatically start a cache mode, a lower plate mode and an upper plate mode according to the material conditions of upper and lower stations, and can repeatedly circulate and freely switch according to the actual production conditions; the whole process system can randomly and freely switch the automatic board unloading mode, the automatic board loading mode and the automatic cache mode without manual participation.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides a general full-automatic PCB board buffer memory equipment which characterized in that includes: the device comprises a discharging end, a lifting mechanism and a feeding end;
the blanking end comprises a product flow channel and an automatic plate-unloading pushing mechanism, the automatic plate-unloading pushing mechanism is installed on the product flow channel, the product flow channel is installed on one side of the lifting mechanism, and the product flow channel can move forward and backward;
the feeding end comprises an automatic upper plate pushing mechanism, an upper layer track and a lower layer track, and the automatic upper plate pushing mechanism is arranged below the upper layer track; the upper layer track and the lower layer track are arranged on the other side of the lifting mechanism through a section bar bracket, and both the upper layer track and the lower layer track can move forward and backward.
2. The universal full-automatic PCB caching device of claim 1, wherein the product flow channel comprises flow channel baffles at two sides, the flow channel baffles at two sides are arranged opposite to each other to form a channel for conveying PCB products; all be provided with first step motor, belt and belt pulley on the runner baffle of both sides, through step motor drives the belt and rotates, realizes the removal of PCB board on the product runner.
3. The general full-automatic PCB caching device of claim 2, wherein the automatic lower plate pushing mechanism comprises a second stepping motor, a first fixing plate, a synchronous belt, a guide rail and a product push rod of the lower plate; the first fixing plate is fixed between the flow channel baffle plates on two sides, the second stepping motor is installed on the first fixing plate through screws, the synchronous belt is installed on the motor, the guide rail is installed on the first fixing plate, the product push rod of the lower plate is installed on the guide rail, and the product push rod of the lower plate is driven to move back and forth on the rail through positive and negative rotation of the motor.
4. The universal full-automatic PCB caching device according to claim 1, wherein the automatic upper plate pushing mechanism comprises an upper plate product pushing rod, a pushing cylinder and a second fixing plate, the second fixing plate is fixed on the upper layer rail through a connecting block, the pushing cylinder is mounted on the second fixing plate through a screw and a support, and the upper plate product pushing rod is mounted at one end of the pushing cylinder through threads.
5. The universal full-automatic PCB caching device according to claim 1, wherein the upper track and the lower track are fixedly connected through a profile bracket.
6. The apparatus as claimed in claim 1, wherein the product flow path is fixedly installed at one side of the elevating mechanism by an L-shaped bracket.
7. The apparatus as claimed in claim 1, wherein the product flow path is at the same height as the upper track.
8. The universal full-automatic PCB caching apparatus of claim 1, wherein the lifting mechanism comprises an automatic elevator and a control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022509593.8U CN214298066U (en) | 2020-11-03 | 2020-11-03 | General full-automatic PCB board buffer memory equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022509593.8U CN214298066U (en) | 2020-11-03 | 2020-11-03 | General full-automatic PCB board buffer memory equipment |
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| Publication Number | Publication Date |
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| CN214298066U true CN214298066U (en) | 2021-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022509593.8U Active CN214298066U (en) | 2020-11-03 | 2020-11-03 | General full-automatic PCB board buffer memory equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114476639A (en) * | 2022-02-10 | 2022-05-13 | 上海轩田工业设备有限公司 | Trigger equipment with adjustable size |
-
2020
- 2020-11-03 CN CN202022509593.8U patent/CN214298066U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114476639A (en) * | 2022-02-10 | 2022-05-13 | 上海轩田工业设备有限公司 | Trigger equipment with adjustable size |
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Address after: 611731 No. 99, Tianquan Road, high tech Zone, Chengdu, Sichuan Patentee after: Chengdu Great Wall Development Technology Co.,Ltd. Address before: 611731 no.1218, Hezuo Road, high tech Zone (West District), Chengdu, Sichuan Province Patentee before: CHENGDU GREAT WALL DEVELOPMENT TECHNOLOGY Co.,Ltd. |
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| CP03 | Change of name, title or address |