CN214279805U

CN214279805U - Novel winding machine

Info

Publication number: CN214279805U
Application number: CN202120253475.7U
Authority: CN
Inventors: 吴艺辉; 朱德辉
Original assignee: Xiamen Huagong Intelligent Equipment Co ltd
Current assignee: Xiamen Huagong Intelligent Equipment Co ltd
Priority date: 2021-01-29
Filing date: 2021-01-29
Publication date: 2021-09-24
Anticipated expiration: 2031-01-29

Abstract

The utility model discloses a novel winding machine, include: the winding machine comprises a rack, a winding manipulator, a turntable mechanism, a horizontal take-up mechanism and a vertical take-up mechanism, wherein the winding manipulator is rotatably arranged on the rack; the top of the winding manipulator is provided with a winding head, the rack is provided with a tensioner assembly, and the tensioner assembly guides the copper wire to the winding head; treat that wire-wound line frame card establishes in carousel mechanism, the intermittent type of carrying on of winding manipulator carries out the annular motion, with the even winding of copper line establish the line frame on, horizontal thread take-up mechanism, vertical thread take-up mechanism are used for outwards picking out the copper line respectively, realize that equipment replaces artifical wire winding, the stable performance is reliable, improves winding efficiency and winding quality greatly.

Description

Novel winding machine

Technical Field

The utility model relates to a coiling machine technical field specifically is a novel coiling machine.

Background

A winding machine is an apparatus for winding a linear object onto a specific work, and is generally used for winding a copper wire. The production automation of the winding of the coil is low at present, manual operation is needed, an error phenomenon often exists due to the limitation of manual operation, and the yield of the finished coil is difficult to ensure; meanwhile, problems such as high labor intensity of workers and low production efficiency can be caused in the manufacturing process, and the waste of production cost is caused.

SUMMERY OF THE UTILITY MODEL

The utility model provides a simple structure, and superior performance's novel coiling machine to solve above-mentioned technical problem.

In order to solve the technical problem, the utility model provides a following technical scheme: a novel winding machine comprising: the winding machine comprises a rack, a winding manipulator, a turntable mechanism, a horizontal take-up mechanism and a vertical take-up mechanism, wherein the winding manipulator is rotatably arranged on the rack; the top of winding manipulator is equipped with the wire winding head, be equipped with the tensioner subassembly in the frame, the tensioner subassembly is with copper line direction wire winding head.

Further, the winding head includes: the wire guide wheel comprises a base, a wire passing sleeve, a driving connecting rod, a ceramic guide wheel, a wire nozzle and a cover plate, wherein the connecting rod is movably sleeved above the base, one end of the driving connecting rod is connected with the connecting rod, the other end of the driving connecting rod is sleeved with the wire passing sleeve, the ceramic guide wheel is rotatably sleeved above the connecting rod, the wire nozzle is inserted above the end part of the connecting rod, and the cover plate is fixedly arranged above the base.

Further, the ceramic guide wheel is in a cam shape.

Further, the tensioner assembly comprises: fixed plate, first guide pulley, second guide pulley, resistance wheel and metal detection sensor, the fixed place ahead that sets up at the fixed plate of first guide pulley, the fixed rear side that sets up at the fixed plate of second guide pulley, the resistance wheel sets up the centre at the fixed plate, and metal detection sensor sets up the place ahead at the resistance wheel.

Further, still include the winding displacement subassembly, the winding displacement subassembly includes: the wire arranging machine comprises a bottom plate, a first wire arranging wheel, a second wire arranging wheel, a wire arranging cylinder and a third wire arranging wheel, wherein the bottom plate is fixed at the bottom of a rack, the first wire arranging wheel is arranged below the bottom plate, the second wire arranging wheel is arranged below the bottom plate, the wire arranging cylinder is fixedly connected with the bottom plate, and the output end of the wire arranging cylinder is provided with the third wire arranging wheel.

Further, the winding manipulator includes: the device comprises a first transmission shaft assembly, a second transmission shaft assembly and an up-and-down moving assembly, wherein the first transmission shaft assembly is arranged below the up-and-down moving assembly, and the second transmission shaft assembly is arranged above the up-and-down moving assembly; the winding head is arranged above the second transmission shaft assembly.

Furthermore, the horizontal thread taking-up mechanism comprises a horizontal support, a first air cylinder, a second air cylinder and a horizontal take-up needle, the horizontal support is arranged on the rack, the first air cylinder is connected with the horizontal support, the second air cylinder is arranged at the output end of the first air cylinder, and the horizontal take-up needle is arranged at the output end of the second air cylinder.

Furthermore, the vertical thread take-up mechanism comprises a vertical support, a third cylinder and a vertical take-up needle, the vertical support is arranged on the rack, the third cylinder is connected with the vertical support, and the output end of the third cylinder is provided with the vertical take-up needle.

Further, the turntable mechanism includes: the lifting assembly is arranged above the frame, the output end of the lifting assembly is connected with the chassis, and the positioning assembly is rotatably arranged above the chassis.

Compared with the prior art, the utility model has the advantages of it is following:

(1) a copper wire to be wound is guided into the metal detection sensor from the surface of the first guide wheel, then guided to the resistance wheel, and then guided out from the second guide wheel to guide the wire arranging assembly, so that whether the copper wire is conveyed or not is detected, meanwhile, the copper wire can be tensioned, and the conveying quality of the copper wire is improved;

(2) the third cylinder acts to drive the vertical picking needle to move downwards, so that the vertical picking needle is inserted into the copper wire, the situation that the copper wire is interfered during winding can be avoided, and the winding quality is improved;

(3) treat that wire-wound line frame card establishes in carousel mechanism, the intermittent type of carrying on of winding manipulator carries out the annular motion, with the even winding of copper line establish the line frame on, horizontal thread take-up mechanism, vertical thread take-up mechanism are used for outwards picking out the copper line respectively, realize that equipment replaces artifical wire winding, the stable performance is reliable, improves winding efficiency and winding quality greatly.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the winding manipulator of the present invention;

FIG. 3 is a schematic structural view of the horizontal thread take-up mechanism of the present invention;

FIG. 4 is a schematic structural view of the vertical thread take-up mechanism of the present invention;

FIG. 5 is a schematic view of the structure of the winding head of the present invention;

fig. 6 is a schematic structural view of the tensioner assembly of the present invention;

FIG. 7 is a schematic view of the flat cable assembly of the present invention;

fig. 8 is a schematic view of the copper wire winding of the present invention.

Description of the labeling: a frame 1; a winding manipulator 2; a turntable mechanism 3; a horizontal thread take-up mechanism 4; a vertical thread take-up mechanism 5; a winding head 6; a tensioner assembly 7; a flat cable assembly 8; a first driveshaft assembly 21; a second driveshaft assembly 22; an up-and-down moving assembly 23; a lifting assembly 31; a chassis 32; a positioning assembly 33; a horizontal bracket 41; the first cylinder 42; a second cylinder 43; a horizontal pick-up needle 44; a vertical bracket 51; a third cylinder 52; a vertical pick 53; a base 61; a wire passing sleeve 62; a drive link 63; a connecting rod 64; a ceramic guide wheel 65; a wire nozzle 66; a cover plate 67; a fixed plate 71; a first guide pulley 72; a second guide pulley 73; a resistance wheel 74; a metal detection sensor 75; a bottom plate 81; a first wire discharging wheel 82; a second wire arranging wheel 83; a wire arranging cylinder 84; and a third wire wheel 85.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.

Please refer to fig. 1 to 8: a novel winding machine comprising: the winding machine comprises a rack 1, a winding manipulator 2, a turntable mechanism 3, a horizontal take-up mechanism 4 and a vertical take-up mechanism 5, wherein the winding manipulator 2 is rotatably arranged on the rack 1, and the turntable mechanism 3, the horizontal take-up mechanism 4 and the vertical take-up mechanism 5 are all arranged above the rack 1; the top of the winding manipulator 2 is provided with a winding head 6, the rack 1 is provided with a tensioner assembly 7, and the tensioner assembly 7 guides a copper wire to the winding head 6; treat that wire-wound line frame card establishes in carousel mechanism 3, the winding manipulator 2 intermittent type carries out the annular motion, with the even winding of copper line establish the line frame on, horizontal thread take-up mechanism 4, vertical thread take-up mechanism 5 are used for outwards picking out the copper line respectively, avoid the copper line to take place to interfere when the wire winding, and then improve winding efficiency and winding quality.

On the basis of the above embodiment, the winding head 6 includes: the wire guide device comprises a base 61, a wire passing sleeve 62, a driving connecting rod 63, a connecting rod 64, a ceramic guide wheel 65, a wire nozzle 66 and a cover plate 67, wherein the connecting rod 64 is movably sleeved above the base 61, one end of the driving connecting rod 63 is connected with the connecting rod 64, the other end of the driving connecting rod 63 is sleeved with the wire passing sleeve 62, the ceramic guide wheel 65 is rotatably sleeved above the connecting rod 64, the wire nozzle 66 is inserted above the end part of the connecting rod 64, and the cover plate 67 is fixedly arranged above the base 61; the ceramic guide wheel 65 is cam-shaped; the copper wire is threaded out from the upper part of the wire passing sleeve 62, wound on the surface of the ceramic guide wheel 65 and then guided out from the wire nozzle 66, so that the conveying quality of the copper wire is improved, and the wire winding efficiency and the wire winding quality are improved.

On the basis of the above embodiment, the tensioner assembly 7 includes: the fixed plate 71, the first guide wheel 72, the second guide wheel 73, the resistance wheel 74 and the metal detection sensor 75, wherein the first guide wheel 72 is fixedly arranged in front of the fixed plate 71, the second guide wheel 73 is fixedly arranged at the rear side of the fixed plate 71, the resistance wheel 74 is arranged in the middle of the fixed plate 71, and the metal detection sensor 75 is arranged in front of the resistance wheel 74. Treat that the copper line of establishing leads into metal detection sensor 75 from the surface department of first guide pulley 72, and the wire winding subassembly 8 is led to resistance wheel 74 again, derives from second guide pulley 73 again to whether the realization detects copper line and is carrying, can carry out the tensioning to the copper line simultaneously, improves the transmission quality of copper line.

On the basis of the above embodiment, the cable assembly further includes a cable assembly 8, where the cable assembly 8 includes: the wire arranging device comprises a bottom plate 81, a first wire arranging wheel 82, a second wire arranging wheel 83, a wire arranging cylinder 84 and a third wire arranging wheel 85, wherein the bottom plate 81 is fixed at the bottom of the rack 1, the first wire arranging wheel 82 is arranged below the bottom plate 81, the second wire arranging wheel 83 is arranged below the bottom plate 81, the wire arranging cylinder 84 is fixedly connected with the bottom plate 81, and the output end of the wire arranging cylinder 84 is provided with the third wire arranging wheel 85; the surface of first calandria wheel 82 is in same vertical plane with the surface of second guide pulley 73, the copper line that second guide pulley 73 derived, in leading-in first calandria wheel 82, pass second calandria wheel 83 and third calandria wheel 85 in proper order again, in leading-in winding manipulator 2, in leading-in wire cover 62 again, around establishing through ceramic guide wheel 65 surface, penetrate line mouth 66, outwards draw forth, the copper line is carried with this mode, realize improving the conveying quality of copper line, and then great improvement winding quality.

On the basis of the above embodiment, the winding robot 2 includes: the device comprises a first transmission shaft assembly 21, a second transmission shaft assembly 22 and an up-and-down moving assembly 23, wherein the first transmission shaft assembly 21 is arranged below the up-and-down moving assembly 23, and the second transmission shaft assembly 22 is arranged above the up-and-down moving assembly 23; the winding head 6 is arranged above the second transmission shaft assembly 22; the up-down moving component 23 drives the second transmission shaft component 22 to move up and down, and the second transmission shaft component 22 drives the winding head 6 to swing left and right, so that a complete winding track is formed, and copper wires are uniformly and orderly wound on the wire frame.

On the basis of the above embodiment, the horizontal thread take-up mechanism 4 includes a horizontal bracket 41, a first cylinder 42, a second cylinder 43 and a horizontal take-up needle 44, the horizontal bracket 41 is disposed on the frame 1, the first cylinder 42 is connected to the horizontal bracket 41, the output end of the first cylinder 42 is provided with the second cylinder 43, and the output end of the second cylinder 43 is provided with the horizontal take-up needle 44; first cylinder 42 moves, promotes second cylinder 43 and moves outward, and second cylinder 43 moves, and drive horizontal picking needle 44 removes for horizontal picking needle 44 inserts in the copper line, outwards picks out the copper line of winding manipulator 2 tip, takes place mutual interference in order to avoid the copper line, improves the wire winding quality.

On the basis of the above embodiment, the vertical thread take-up mechanism 5 comprises a vertical support 51, a third air cylinder 52 and a vertical take-up needle 53, the vertical support 51 is arranged on the frame 1, the third air cylinder 52 is connected with the vertical support 51, and the output end of the third air cylinder 52 is provided with the vertical take-up needle 53; two third air cylinders 52 are provided; the third cylinder 52 acts to drive the vertical picking needle 53 to move downwards, so that the vertical picking needle 53 is inserted into a copper wire, the interference of the copper wire during winding can be avoided, and the winding quality is improved.

On the basis of the above embodiment, the turntable mechanism 3 includes: the lifting device comprises a lifting component 31, a chassis 32 and a positioning component 33, wherein the lifting component 31 is arranged above the rack 1, the output end of the lifting component 31 is connected with the chassis 32, and the positioning component 33 is rotatably arranged above the chassis 32; the coil holder to be wound is clamped in the positioning component 33, the lifting component 31 acts to drive the chassis 32 to move up and down, the positioning component 33 drives the coil holder to rotate, and then the coil holder is driven to move, so that copper wires are sequentially wound in the coil holder, and the winding efficiency is improved.

The utility model discloses still be equipped with the controller, winding manipulator 2, carousel mechanism 3, horizontal thread take-up mechanism 4, vertical thread take-up mechanism 5 all are connected with the controller, realize automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in the field, belong to the common general knowledge in this field, and the utility model discloses mainly be used for protecting mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.

The utility model discloses an application principle: when the wire frame to be wound is clamped in the turntable mechanism 3, the winding manipulator 2 intermittently performs annular motion to uniformly wind the copper wires on the wire frame, and when the winding of the winding seat on the corresponding wire frame is finished, the winding manipulator 2 stops acting; the horizontal picking mechanism 4 acts, the first air cylinder 42 acts to push the second air cylinder 43 to move outwards, and the second air cylinder 43 acts to drive the horizontal picking needle 44 to move, so that the horizontal picking needle 44 picks out the copper wire at the end part of the wire nozzle 66 outwards; the vertical take-up mechanism 5 acts, the third air cylinder 52 acts, and the vertical take-up needle 53 is driven to move downwards, so that the vertical take-up needle 53 is inserted into the copper wire; and the turntable mechanism 3 acts to drive the wire frame to rotate, the winding seat to be wound is turned to the winding manipulator 2, the winding manipulator 2 mechanically performs winding operation, and the steps are repeated until all the winding seats of the wire frame are wound.

It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.

Claims

1. A novel winding machine comprising: the winding machine comprises a rack, a winding manipulator, a turntable mechanism, a horizontal take-up mechanism and a vertical take-up mechanism, wherein the winding manipulator is rotatably arranged on the rack; the winding machine is characterized in that a winding head is arranged at the top of the winding manipulator, a tensioner assembly is arranged on the rack, and the tensioner assembly guides a copper wire to the winding head.

2. The novel winding machine as claimed in claim 1, wherein the winding head comprises: the wire guide wheel comprises a base, a wire passing sleeve, a driving connecting rod, a ceramic guide wheel, a wire nozzle and a cover plate, wherein the connecting rod is movably sleeved above the base, one end of the driving connecting rod is connected with the connecting rod, the other end of the driving connecting rod is sleeved with the wire passing sleeve, the ceramic guide wheel is rotatably sleeved above the connecting rod, the wire nozzle is inserted above the end part of the connecting rod, and the cover plate is fixedly arranged above the base.

3. The winding machine as claimed in claim 2, wherein the ceramic guide wheel is cam-shaped.

4. The new winder of claim 1, wherein the tensioner assembly comprises: fixed plate, first guide pulley, second guide pulley, resistance wheel and metal detection sensor, the fixed place ahead that sets up at the fixed plate of first guide pulley, the fixed rear side that sets up at the fixed plate of second guide pulley, the resistance wheel sets up the centre at the fixed plate, and metal detection sensor sets up the place ahead at the resistance wheel.

5. The novel winding machine according to claim 1, further comprising a wire arranging assembly, the wire arranging assembly comprising: the wire arranging machine comprises a bottom plate, a first wire arranging wheel, a second wire arranging wheel, a wire arranging cylinder and a third wire arranging wheel, wherein the bottom plate is fixed at the bottom of a rack, the first wire arranging wheel is arranged below the bottom plate, the second wire arranging wheel is arranged below the bottom plate, the wire arranging cylinder is fixedly connected with the bottom plate, and the output end of the wire arranging cylinder is provided with the third wire arranging wheel.

6. The new winding machine as claimed in claim 1, wherein the winding robot comprises: the device comprises a first transmission shaft assembly, a second transmission shaft assembly and an up-and-down moving assembly, wherein the first transmission shaft assembly is arranged below the up-and-down moving assembly, and the second transmission shaft assembly is arranged above the up-and-down moving assembly; the winding head is arranged above the second transmission shaft assembly.

7. The novel winding machine according to claim 1, wherein the horizontal take-up mechanism comprises a horizontal support, a first air cylinder, a second air cylinder and a horizontal take-up needle, the horizontal support is arranged on the machine frame, the first air cylinder is connected with the horizontal support, the second air cylinder is arranged at the output end of the first air cylinder, and the horizontal take-up needle is arranged at the output end of the second air cylinder.

8. The novel winding machine according to claim 1, wherein the vertical take-up mechanism comprises a vertical support, a third cylinder and a vertical take-up needle, the vertical support is arranged on the frame, the third cylinder is connected with the vertical support, and the vertical take-up needle is arranged at an output end of the third cylinder.

9. The novel winding machine according to claim 1, wherein the turntable mechanism comprises: the lifting assembly is arranged above the frame, the output end of the lifting assembly is connected with the chassis, and the positioning assembly is rotatably arranged above the chassis.