CN214203445U - Coil oil duct filler strip bonding device - Google Patents
Coil oil duct filler strip bonding device Download PDFInfo
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- CN214203445U CN214203445U CN202023004853.2U CN202023004853U CN214203445U CN 214203445 U CN214203445 U CN 214203445U CN 202023004853 U CN202023004853 U CN 202023004853U CN 214203445 U CN214203445 U CN 214203445U
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Abstract
The utility model relates to a coil oil duct filler strip bonding device, include: the automatic paper tape winding machine comprises a three-dimensional rack, a paper tape releasing system, a finished product winding system, an electric rotary table, a vibrating screen mechanism, a feeding system, a gluing system, a pressing and heating system and a PLC control system. Compress tightly heating system and be used for with the upper surface spraying have the paper cushion piece of glue solution on automatic the gluing to empty paper area, include: compress tightly heating external member, locating plate, compress tightly the heating external member and evenly arrange on electric turntable's circumference side, the locating plate is the arc structure, locating plate fixed mounting is on three-dimensional frame. The bonding apparatus is also provided with a sensor. The utility model discloses be applied to full-automatic bonding of transformer coil oil duct filler strip, realize full-automatic feeding, rubber coating, bonding, hot pressing, rolling, compact structure has empty paper tape disappearance, material loading disappearance, glue solution disappearance, cushion and drops and the deviation alarming function is placed to the cushion, can realize the full automatic operation of unmanned on duty, forms the assembly line operation, has very wide popularization and application prospect.
Description
Technical Field
The utility model belongs to the technical field of the transformer manufacture, concretely relates to coil oil duct filler strip bonding device.
Background
The coil oil duct filler strip is formed by adhering paper cushion blocks on an empty paper tape at certain intervals to be used in a transformer coil.
In order to solve the technical problems of long working time, tedious and repeated work, low efficiency and poor working environment of the conventional workshop manual bonding coil oil duct filler strip, a special intelligent device needs to be designed urgently, the coil oil duct filler strip is automatically bonded, hot-pressed and formed and wound into a coil, and the automatic production line is formed.
Disclosure of Invention
To the problem that exists among the above prior art, the utility model provides a coil oil duct filler strip bonding device can accomplish the bonding of coil oil duct filler strip by the automatic efficient. The utility model discloses the technical scheme who adopts as follows:
a coil oil duct filler strip bonding device includes: the paper tape releasing system is arranged on one side of the three-dimensional rack and used for conveying empty paper tapes; a finished product winding system is arranged on the other side of the three-dimensional rack and is used for winding the processed coil oil duct filler strip on a finished product material roller; an electric turntable is arranged in the middle of the three-dimensional rack, the electric turntable is a three-dimensional turntable with a certain thickness, and a groove for accommodating a paper cushion block is arranged on the outer circumferential surface of the electric turntable; the paper cushion block sorting device comprises an electric turntable, a vibrating screen mechanism and a feeding system, wherein the vibrating screen mechanism is arranged above the electric turntable and used for screening paper cushion blocks and arranging the paper cushion blocks in a line; a gluing system is arranged on one side of the feeding system and is used for spraying glue solution on the upper surfaces of the paper cushion blocks in the grooves; compress tightly heating system and be used for with the upper surface spraying have the paper cushion piece of glue solution on automatic the bonding to empty paper tape, compress tightly heating system include: the pressing and heating device comprises a pressing and heating sleeve piece and a positioning plate, wherein the pressing and heating sleeve piece is uniformly arranged on the circumferential side face of the electric turntable, the pressing and heating sleeve piece corresponds to the grooves in number and position, the positioning plate is fixedly installed on the three-dimensional rack, and the position of the positioning plate corresponds to the gluing system and the feeding system. The PLC control system is arranged below the vibrating screen mechanism and is electrically connected with the electric turntable, the pressing heating external member, the gluing system, the vibrating screen mechanism and the feeding system and used for controlling the rotating speed of the electric turntable, the bonding speed of the pressing heating external member, the gluing amount and the gluing speed of the gluing system, the vibrating speed of the vibrating screen mechanism and the paper cushion block feeding speed of the feeding system.
The utility model has the advantages that:
the utility model is applied to the bonding of the oil duct filler strip of the transformer coil, can realize automatic feeding, gluing, bonding, hot pressing and rolling, and has compact structure; the alarm device has the functions of empty paper tape missing, feeding missing, glue liquid missing, cushion block falling and cushion block placement deviation alarm. The utility model discloses unmanned on duty automatic operation can form the pipelining, has extremely wide popularization application prospect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are illustrative of some embodiments of the invention, and that those skilled in the art will be able to derive other drawings without inventive step from these drawings, which are within the scope of the present application.
Fig. 1 is a front view of a bonding apparatus according to an embodiment of the present invention;
fig. 2 is a front view of a compression heating system according to an embodiment of the present invention;
fig. 3 is a front view of a compression heating kit according to an embodiment of the present invention;
fig. 4 is a front view of the electric turntable according to the embodiment of the present invention;
fig. 5 is a front view of a three-dimensional frame according to an embodiment of the present invention;
fig. 6 is a right side view of the three-dimensional frame according to the embodiment of the present invention;
FIG. 7 is a front view of a paper tape release system in accordance with an embodiment of the present invention;
fig. 8 is a front view of a finished winding system in accordance with an embodiment of the present invention;
fig. 9 is a front view of a gluing system according to an embodiment of the present invention;
in the figure, 1-a three-dimensional frame, 2-an electric turntable, 3-a gluing system, 4-a vibrating screen mechanism, 5-a feeding system, 6-a finished product winding system, 7-a paper tape releasing system, 8-a PLC control system, 9-a motor and a speed reducer, 10-a pressing heating system, 11-a stainless steel pressing plate, 12-a semiconductor heating plate, 13-a mandrel, 14-a first fixed base, 15-a second fixed base, 16-a shaft sleeve, 17-a guide groove, 18-a spring, 19-a guide column head, 20-a pressing heating assembly, 21-a positioning plate, 22-a lower three-dimensional frame, 23-an upper support, 24-a PLC control system shell, 25-a stainless steel paper tape disc, 26-a first guide wheel, 27-a second guide wheel, 28-damper, 29-third guide wheel, 30-fourth guide wheel, 31-fifth guide wheel, 32-reciprocating winding and arranging mechanism, 33-glue storage tank, 34-automatic glue spraying gun, 35-compressed air pipeline, 36-fixed support and 37-reciprocating cylinder.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention.
As shown in fig. 1, it is a front view of the bonding apparatus according to the embodiment of the present invention. A coil oil duct filler strip bonding device includes: the three-dimensional frame 1 is a main body frame of the bonding device. A paper tape release system 7 is arranged on one side of the three-dimensional rack 1, and the paper tape release system 7 is used for conveying empty paper tapes; and a finished product winding system 6 is arranged on the other side of the three-dimensional rack 1, and the finished product winding system 6 is used for winding the processed coil oil duct filler strip on a finished product material roller. The middle position of the three-dimensional rack 1 is provided with an electric turntable 2, the electric turntable 2 is a three-dimensional turntable with a certain thickness, and a plurality of grooves for accommodating paper cushion blocks are uniformly arranged on the circumferential outer surface of the electric turntable 2; a vibrating screen mechanism 4 and a feeding system 5 are arranged above the electric turntable 2, the vibrating screen mechanism 4 is used for screening paper cushion blocks and arranging the paper cushion blocks in a line, and the feeding system 5 is used for grabbing the paper cushion blocks and placing the paper cushion blocks into grooves of the electric turntable 2; a gluing system 3 is arranged on one side of the feeding system 5, and the gluing system 3 is used for spraying glue solution on the upper surfaces of the paper cushion blocks in the grooves; the pressing and heating system 10 is used for automatically adhering the paper cushion block with the glue solution sprayed on the upper surface to the empty paper belt. Set up PLC control system 8 in the below of vibrating screen mechanism 4, PLC control system 8 with electric turntable 2, compress tightly heating system 10, rubber coating system 3, vibrating screen mechanism 4, the 5 electricity of feeding system be connected for control electric turntable 2's slew velocity, compress tightly heating system 10's bonding speed, rubber coating system 3's rubber coating volume and rubber coating speed, vibrating screen mechanism 4's vibration speed, feeding system 5's paper cushion piece material loading speed.
Fig. 2 is a front view of a compression heating system according to an embodiment of the present invention. Compress tightly heating system 10 be used for with the upper surface spraying have the paper cushion piece of glue solution on automatic the bonding to empty paper area, include: a pressing and heating sleeve 20 and a positioning plate 21. The pressing and heating external members 20 are uniformly arranged on the circumferential side surface of the electric turntable 2, and the number and the positions of the pressing and heating external members 20 correspond to those of the grooves. The positioning plate 21 is of an arc-shaped structure, and an arc-shaped opening is formed in the arc-shaped structure so as to reduce the self weight and save the cost; the positioning plate 21 is fixedly arranged on the three-dimensional frame 1 and does not rotate along with the electric turntable 2, the positions of the positioning plate 21 correspond to the gluing system 3, the feeding system 5 and the finished product winding system 6, and the positioning plate 21 is used for changing the shape of the pressing and heating sleeve 20 so as to avoid the gluing system 3, the feeding system 5 and the finished product winding system 6 and provide enough space for gluing, feeding and winding operations.
As shown in fig. 3, is a front view of the pressing and heating kit according to the embodiment of the present invention. The compression heating kit 20 includes: the bearing comprises a shaft sleeve 16, wherein an inclined guide groove 17 is formed in the shaft sleeve 16; a mandrel 13 is arranged in the shaft sleeve 16, and the length of the mandrel 13 is larger than that of the shaft sleeve 16. The mandrel 13 is provided with a guide post, and the position and the size of the guide post are matched with those of the guide groove 17; the upper end part of the mandrel 13 is provided with a stainless steel pressing plate 11, and the stainless steel pressing plate 11 and the mandrel 13 are perpendicular to form an included angle of 90 degrees; the lower surface of the stainless steel pressure plate 11 is provided with a semiconductor heating plate 12; a guide column head 19 is arranged at the lower end part of the mandrel 13, the diameter of the guide column head 19 is slightly larger than that of the mandrel 13 to form a convex ring structure, a spring 18 is arranged between the convex ring structure and the shaft sleeve 16, and the spring 18 is sleeved on the mandrel 13; the first fixing base 14 and the second fixing base 15 are arranged at two end parts of the shaft sleeve 16, and the shaft sleeve 16 is fixedly arranged on the electric turntable 2 by the first fixing base 14 and the second fixing base 15. The semiconductor heating plate 12 is in close contact with the coil oil duct filler strip, and the glue solution is heated and cured during the rotation of the electric turntable 2.
When the pressing heating suite 20 rotates to the position of the positioning plate 21, the bottom of the guide column head 19 is in contact with the upper side face of the positioning plate 21, the spring 18 is gradually pressed, the guide column on the mandrel 13 is matched with the guide groove 17 (the guide column slides upwards along the guide groove 17, the mandrel is lifted), the stainless steel pressing plate 11 is lifted a little by a little and gradually completes 90-degree rotation, and the gluing system 3 and the feeding system 5 are avoided. The stainless steel pressing plate 11 and the semiconductor heating plate 12 are pressed on a paper cushion block and an empty paper belt on a groove of the electric turntable 2 before rotating, the stainless steel pressing plate 11 and the semiconductor heating plate 12 rotate 90 degrees after being lifted at the positioning plate 21, the bonded finished packing strip automatically falls out of the groove under the action of a winding device, and is wound on a finished material roll through a three-stage tension wheel; the groove is vacated and rotated to the next station; and circulating for a week at the angle of just 360 degrees, and starting the next feeding and gluing. When the loading and gluing operation is completed, when the pressing heating sleeve 20 is away from the position of the positioning plate 21, the guide posts slide downwards along the guide grooves 17 under the action of the springs 18, the mandrel 13 rotates anticlockwise by 90 degrees, and the stainless steel pressing plate 11 and the semiconductor heating plate 12 are pressed on the paper cushion blocks and the empty paper belts of the grooves again. The operations of rolling finished products, placing paper cushion blocks, gluing and the like can be realized only if the stainless steel pressing plate 11 and the semiconductor heating plate 12 do not interfere with each other at the positions of the grooves right above.
As shown in fig. 4, it is a front view of the electric turntable according to the embodiment of the present invention. The center of electric turntable 2 set up the rotation transmission shaft, by motor and 9 drive rotations of speed reducer, the circumference is evenly set up on the outer edge and is used for holding the recess of paper cushion processing with heat-resisting insulating material, the degree of depth of recess will be less than the height of paper cushion, the side is equipped with little marble, apply some effort to the paper cushion, avoid electric turntable 2 to rotate in-process paper cushion and shift. Because the electric turntable 2 is a three-dimensional disc structure, in order to reduce the weight of the electric turntable, round holes and arc-shaped holes are uniformly arranged in the circumferential side direction of the motor rotating shaft mounting hole, so that the self weight of the electric turntable 2 can be reduced, and materials can be saved. The framework of the electric turntable 2 is an insulating skid.
As shown in fig. 5, it is a front view of the three-dimensional frame according to the embodiment of the present invention; as shown in fig. 6, it is a right side view of the three-dimensional frame according to the embodiment of the present invention. The three-dimensional frame 1 is a frame structure assembled by aluminum alloy sections, and comprises: a lower three-dimensional frame 22, an upper bracket 23 and a PLC control system shell 24. The lower three-dimensional frame 22 is a cuboid frame, and supporting legs and rollers are arranged below the lower three-dimensional frame, so that the lower three-dimensional frame is convenient to fix and move. The upper support 23 is a cuboid-structured frame, the width of the upper support 23 is the same as that of the lower three-dimensional frame 22, the thickness of the upper support 23 is smaller than that of the lower three-dimensional frame 22, the thickness and the width of the upper support 23 are larger than those of the electric turntable 2, the upper support 23 is arranged in the middle of the thickness of the lower three-dimensional frame 22, and the electric turntable 2 is located in a cavity formed by combining the lower three-dimensional frame 22 and the upper support 23. A PLC control system housing 24 is installed on one side of the upper bracket 23, and the vibrating screen mechanism 4 is installed on the PLC control system housing 24. The finished product winding system 6 and the paper tape releasing system 7 are fixedly arranged on the thickness side surfaces of the lower three-dimensional frame 22 and the upper support 23, and the gluing system 3, the feeding system 5, the motor and the speed reducer 9 are fixedly arranged on the outer side of the width of the upper support 23.
And a paper tape release system 7 is arranged on one side of the three-dimensional rack 1, and the paper tape release system 7 is used for conveying an empty paper tape to the bonding device. Fig. 7 is a front view of a paper tape release system according to an embodiment of the present invention. The paper tape release system 7 is installed on one side of the three-dimensional rack 1 through a fixing support, and comprises: the stainless steel paper tape spool 25, the first guide wheel 26, the second guide wheel 27, the damper 28, the stainless steel paper tape spool 25, the first guide wheel 26 are installed on the thickness side of the upper bracket 23, the second guide wheel 27, the damper 28 are installed on the width side of the upper bracket 23, and the damper 28 is close to the second guide wheel 27. The empty paper tape to be processed is wound on a stainless steel paper tape reel 25 and is sequentially conveyed to the circumference of the electric rotating disc through a first guide wheel 26 and a second guide wheel 27. The damper 28 prevents the stainless steel paper tape reel 25 from rotating rapidly, and applies a certain force to make the stainless steel paper tape reel 25 rotate slowly to form a certain tensioning force. Yellow insulating glass silk plates with the same shape are bonded on the stainless steel paper tape reel 25 by strong glue, so that metal dust is prevented from being generated by friction between the side surface of the paper tape and the stainless steel paper tape reel 25.
And a finished product winding system 6 is arranged on the other side of the three-dimensional rack 1, and the finished product winding system 6 is used for winding the processed coil oil duct filler strip on a finished product material roller. As shown in fig. 8, is a front view of the finished winding system according to the embodiment of the present invention. The finished winding system 6 comprises: the three-dimensional winding and arranging device comprises a third guide wheel 29, a fourth guide wheel 30, a fifth guide wheel 31 and a reciprocating winding and arranging mechanism 32, wherein the third guide wheel 29 and the fourth guide wheel 30 are installed on the width side surface of the upper support 23, the fifth guide wheel 31 is installed on the thickness side surface of the upper support 23, and the reciprocating winding and arranging mechanism 32 is installed on the thickness side surface of the lower three-dimensional frame 22. The coil oil duct filler strip which is automatically bonded passes through the third guide wheel 29, the fourth guide wheel 30, the fifth guide wheel 31 and the reciprocating winding and arranging mechanism 32 in sequence and is uniformly and compactly wound on a finished product material roller. The reciprocating winding and arranging mechanism 32 is in the prior art, and is used for arranging finished oil duct filler strips by moving the filler strips left and right so that the finished oil duct filler strips are uniformly wound on a finished product material roller with pressure, so that the reciprocating winding and arranging mechanism is convenient to use, applies certain pressure to the paper feeding cushion blocks and the empty paper belts, and further solidifies glue liquid between the paper feeding cushion blocks and the empty paper belts. The reciprocating winding arrangement mechanism 32 can be controlled by the PLC control system 8, and the reciprocating length and the reciprocating width are consistent by recording the widths of different material rollers, so that the paper tape is uniformly wound on the material rollers at a certain included angle.
In the reciprocating winding and arranging mechanism 32, the automatic tensioning wheel set comprises three wheels, two ends of the automatic tensioning wheel set are fixed, the middle wheel swings up and down, and the upper, middle and lower groups of photoelectric switches are arranged, so that the rotating speed is accelerated when the upper limit is reached, and the lower limit is slowed down, the winding system keeps a certain tensioning force, and the finished product is wound and compacted. In order to ensure that the finished cushion strips are uniformly distributed in the width direction of the material roller, the servo motor drives the material roller to move left and right circularly and rotate while moving, so that the finished cushion strips are tightly and uniformly wound on the material roller.
Fig. 9 is a front view of the gluing system according to the embodiment of the present invention. Gluing system 3 be used for to the upper surface spraying glue solution of the paper cushion in the recess, include: a glue storage tank 33, an automatic glue spraying gun 34, a compressed air pipeline 35 and a fixed bracket 36. The fixed bracket 36 is installed on the width side of the upper bracket 23, and the glue storage tank 33 is installed on the fixed bracket 36. The glue storage tank 33 is connected with an automatic glue spraying gun 34, the automatic glue spraying gun 34 is connected with a compressed air pipeline 35, and the compressed air pipeline 35 is connected with a reciprocating cylinder 37. The compressed air pipeline 35 is an air cylinder for controlling the automatic glue spraying gun 34 to move, and when the length of the paper cushion block is larger, glue can be sprayed in a straight line to uniformly distribute glue.
The automatic glue solution spraying is realized through air pressure. The glue solution is sealed in the glue storage tank 33, and the glue solution can be stored and used for a long time and cannot be solidified due to contact with air. The automatic glue gun 34 includes: the dispensing valve and the gluing nozzle driven by compressed air can automatically adjust and spray quantitative glue solution on the upper surface of the paper cushion block according to the specific size of the paper cushion block. The dispensing valve and the base of the glue nozzle are pushed and positioned by the cylinder, and the glue nozzle is driven by the cylinder to move and glue when the width of the cushion block is larger.
The vibrating screen mechanism 4 is used for screening paper cushion blocks and arranging the paper cushion blocks into rows, can adjust the vibration speed, and comprises: paper cushion block material cylinder, screw type spout, vibration mechanism. The paper cushion block cylinder is used for placing paper cushion block materials, the spiral chute is communicated with the paper cushion block cylinder, the vibration mechanism is connected with the paper cushion block cylinder and the spiral chute, the paper cushion blocks are arranged in a line in the spiral chute through vibration of the vibration mechanism, and the paper cushion blocks are grabbed by the feeding system 5. Firstly, the paper cushion blocks to be bonded are placed in the paper cushion block cylinder at one time, the vibration mechanism enables the paper cushion block cylinder and the spiral chute to vibrate, and the paper cushion blocks are arranged in a line in the spiral chute through vibration.
The feeding system 5 is used for placing paper cushion blocks arranged in the spiral sliding grooves into the grooves of the electric turntable 2, the functions of the feeding system 5 can be realized through the existing mechanical arms, and the mechanical arms automatically grab the paper cushion blocks and place the paper cushion blocks into the center positions in the grooves. When the manipulator cannot grab the paper cushion block for three times, the manipulator gives an alarm and displays the feeding failure, and the first reason is that the paper cushion block is absent in the chute, the second reason is that the width of the paper cushion block exceeds the standard and the third reason is that the vacuum chuck of the manipulator is damaged and has small adsorption force and cannot suck the cushion block. Further, the manipulator puts the paper cushion block into the groove and then compresses tightly.
The PLC control system 8 is connected with the electric turntable 2, the pressing heating system 10, the gluing system 3, the vibrating screen mechanism 4 and the feeding system 5, and is used for controlling the rotating speed of the electric turntable 2, the bonding speed of the pressing heating system 10, the gluing speed of the gluing system 3, the vibrating speed of the vibrating screen mechanism 4 and the paper cushion block feeding speed of the feeding system 5. Further, the PLC control system 8 sets a touch screen, and inputs a control speed through the touch screen, and may also display the length of the completed empty paper tape and the number of the adhered paper pads on the touch screen. The embodiment of the utility model provides an in, PLC control system 8 can adopt siemens 1200 vinylon 7 cun touch-sensitive screens, and PLC is system able to programme, is used for compiling automatic control procedure usually.
Further, a first sensor is arranged near a guide wheel of the finished product winding system 6 and used for detecting whether a paper cushion block is stuck on the empty paper tape or not, whether the paper cushion block is missed or not is judged, and information of the missed paper cushion block is displayed by a touch screen of the PLC control system 8 and an alarm is given. And a second sensor is arranged near the vibrating screen mechanism 4 and used for detecting whether a paper cushion block exists in the spiral chute or not, displaying information of the paper cushion block needing to be supplemented and giving an alarm. And a third sensor is arranged near one guide wheel of the paper tape release system 7 and is used for detecting whether the paper tape is empty or not, and alarming and stopping when the paper tape is empty. And a fourth sensor is arranged near the gluing system 3 and used for detecting whether a paper cushion block exists in the groove or not and dripping glue when the paper cushion block is detected.
The embodiment of the utility model provides an in, through the method of each device of PLC control system 8 control, mainly relate to speed and simple motion control, be prior art, no longer describe herein.
Finally, it is to be noted that: the above embodiments are only specific embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, and the scope of the present invention is not limited thereto. Those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (11)
1. Coil oil duct filler strip bonding device, its characterized in that includes: the paper tape feeding device comprises a three-dimensional rack (1), wherein a paper tape releasing system (7) is arranged on one side of the three-dimensional rack (1), and the paper tape releasing system (7) is used for conveying empty paper tapes; a finished product winding system (6) is arranged on the other side of the three-dimensional rack (1), and the finished product winding system (6) is used for winding the processed coil oil duct filler strip on a finished product material roller; an electric turntable (2) is arranged in the middle of a three-dimensional rack (1), the electric turntable (2) is a three-dimensional turntable with a certain thickness, and grooves for accommodating paper cushion blocks are uniformly arranged on the outer circumferential surface of the electric turntable (2); a vibrating screen mechanism (4) and a feeding system (5) are arranged above the electric turntable (2), the vibrating screen mechanism (4) is used for screening paper cushion blocks and arranging the paper cushion blocks in a line, and the feeding system (5) is used for grabbing the paper cushion blocks and placing the paper cushion blocks into grooves of the electric turntable (2); a gluing system (3) is arranged on one side of the feeding system (5), and the gluing system (3) is used for spraying glue solution on the upper surface of the paper cushion block in the groove; compress tightly heating system (10) and be used for taking the automatic bonding of paper cushion piece that the upper surface spraying has the glue solution to empty paper, compress tightly heating system (10) include: the pressing and heating device comprises a pressing and heating external member (20) and a positioning plate (21), wherein the pressing and heating external member (20) is uniformly arranged on the circumferential side surface of the electric turntable (2), the number and the position of the pressing and heating external member (20) correspond to those of grooves, the positioning plate (21) is fixedly arranged on the three-dimensional rack (1), and the positions of the positioning plate correspond to the gluing system (3) and the feeding system (5); set up PLC control system (8) in the below of vibrating screen mechanism (4), PLC control system (8) and electric turntable (2), compress tightly heating external member (20), rubber coating system (3), vibrating screen mechanism (4), feeding system (5) electricity is connected for the rotational speed of control electric turntable (2), compress tightly the bonding speed of heating external member (20), the rubber coating volume and the rubber coating speed of rubber coating system (3), the vibration speed of vibrating screen mechanism (4), the paper cushion piece feeding speed of feeding system (5).
2. The coil oil passage filler strip bonding apparatus according to claim 1, wherein the pressing and heating kit (20) comprises: the bearing comprises a shaft sleeve (16), wherein an inclined guide groove (17) is formed in the shaft sleeve (16); a mandrel (13) is arranged in the shaft sleeve (16), the length of the mandrel (13) is greater than that of the shaft sleeve (16), a guide post is arranged on the mandrel (13), and the position and the size of the guide post are matched with those of the guide groove (17); a stainless steel pressing plate (11) is arranged at the upper end part of the mandrel (13), and the stainless steel pressing plate (11) and the mandrel (13) are perpendicular to form an included angle of 90 degrees; a semiconductor heating plate (12) is arranged on the lower surface of the stainless steel pressing plate (11); a guide column head (19) is arranged at the lower end part of the mandrel (13), the diameter of the guide column head (19) is larger than that of the mandrel (13) to form a convex ring structure, a spring (18) is arranged between the convex ring structure and the shaft sleeve (16), and the spring (18) is sleeved on the mandrel (13);
the positioning plate (21) is of an arc-shaped structure.
3. The coil oil passage filler strip bonding device according to claim 2, wherein a first fixing base (14) and a second fixing base (15) are arranged at two end parts of the shaft sleeve (16), and the shaft sleeve (16) is fixedly mounted on the electric rotating disc (2) through the first fixing base (14) and the second fixing base (15).
4. The coil oil duct filler strip bonding device according to claim 1, characterized in that a rotary transmission shaft is arranged at the center of the electric rotary disc (2) and is driven to rotate by a motor and a speed reducer (9), the groove is made of heat-resistant insulating material, the depth of the groove is lower than the height of the paper cushion block, and small balls are arranged on the side surface of the groove; the framework of the electric turntable (2) is an insulating skid, and the side surface of the circumference is provided with a round hole and an arc-shaped hole.
5. The coil oil duct filler strip bonding device according to claim 1, wherein the three-dimensional frame (1) is a frame structure assembled by aluminum alloy sections, and comprises: a lower three-dimensional frame (22), an upper bracket (23) and a PLC control system shell (24); the lower three-dimensional frame (22) is a cuboid frame, and supporting legs and rollers are arranged below the lower three-dimensional frame; the upper support (23) is a cuboid structure frame, the width of the upper support (23) is the same as that of the lower three-dimensional frame (22), the thickness of the upper support (23) is smaller than that of the lower three-dimensional frame (22), the thickness and the width of the upper support (23) are larger than those of the electric rotating disc (2), the upper support (23) is arranged in the middle of the thickness of the lower three-dimensional frame (22), and the electric rotating disc (2) is located in a cavity formed by combining the lower three-dimensional frame (22) and the upper support (23); a PLC control system shell (24) is installed on one side of the upper support (23), and a vibrating screen mechanism (4) is installed on the PLC control system shell (24).
6. The coil oil gallery packing strip bonding apparatus according to claim 5, wherein the paper tape releasing system (7) includes: a stainless steel paper tape reel (25), a first guide wheel (26), a second guide wheel (27) and a damper (28); a stainless steel paper tape reel (25) and a first guide wheel (26) are arranged on the thickness side surface of the upper bracket (23), and a second guide wheel (27) and a damper (28) are arranged on the width side surface of the upper bracket (23);
yellow insulating glass silk plates with the same shape are bonded on the stainless steel paper tape reel (25) by strong glue.
7. The coil oil gallery filler strip bonding apparatus according to claim 5, wherein the finished winding system (6) includes: the three-dimensional winding and arranging device comprises a third guide wheel (29), a fourth guide wheel (30), a fifth guide wheel (31) and a reciprocating winding and arranging mechanism (32), wherein the third guide wheel (29) and the fourth guide wheel (30) are installed on the width side surface of an upper support (23), the fifth guide wheel (31) is installed on the thickness side surface of the upper support (23), and the reciprocating winding and arranging mechanism (32) is installed on the thickness side surface of a lower three-dimensional frame (22).
8. The coil oil duct filler strip bonding device according to claim 5, wherein the glue coating system (3) is used for spraying glue solution on the upper surface of the paper pad block in the groove, and comprises: a glue storage tank (33), an automatic glue spraying gun (34), a compressed air pipeline (35) and a fixed bracket (36); the fixed support (36) is arranged on the width side surface of the upper support (23), and the glue storage tank (33) is arranged on the fixed support (36); the glue storage tank (33) is connected with an automatic glue spraying gun (34), the automatic glue spraying gun (34) is connected with a compressed air pipeline (35), and the compressed air pipeline (35) is connected with a reciprocating cylinder (37).
9. The coil oil passage filler strip bonding device according to claim 1, wherein the vibrating screen mechanism (4) is used for screening and arranging paper filler blocks in a row, and comprises: the paper cushion block charging barrel, the spiral chute and the vibrating mechanism; the paper cushion block material cylinder is used for placing paper cushion block materials, the spiral chute is communicated with the paper cushion block material cylinder, and the vibration mechanism is connected with the paper cushion block material cylinder and the spiral chute.
10. The coil oil duct filler strip bonding device as claimed in claim 1, wherein the PLC control system (8) is provided with a touch screen, the speed is controlled by inputting the touch screen, and the length of the finished empty paper tape and the number of the adhered paper cushion blocks are displayed on the touch screen.
11. The coil oil passage filler strip bonding device according to any one of claims 1 to 10, wherein a first sensor is installed on the finished winding system (6) for detecting whether a paper spacer is stuck on the blank paper tape; a second sensor is arranged on the vibrating screen mechanism (4) and used for detecting whether a paper cushion block exists in the spiral chute; a third sensor is arranged on the paper tape release system (7) and used for detecting whether a paper tape is empty or not; and a fourth sensor is arranged on the gluing system (3) and used for detecting whether a paper cushion block exists in the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023004853.2U CN214203445U (en) | 2020-12-14 | 2020-12-14 | Coil oil duct filler strip bonding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114873173A (en) * | 2022-03-30 | 2022-08-09 | 无锡易泽赛尔智能装备有限公司 | Novel spiral feed mechanism for inductance |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114873173A (en) * | 2022-03-30 | 2022-08-09 | 无锡易泽赛尔智能装备有限公司 | Novel spiral feed mechanism for inductance |
| CN114873173B (en) * | 2022-03-30 | 2023-09-29 | 无锡易泽智装工业技术有限公司 | Novel spiral feed mechanism for inductance |
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Effective date of registration: 20230327 Address after: 250022 Shandong Province, Ji'nan city central machine West Road No. 3 Patentee after: SHANDONG POWER EQUIPMENT Co.,Ltd. Patentee after: Shandong Future Intelligent Technology Co.,Ltd. Address before: 250022 Shandong Province, Ji'nan city central machine West Road No. 3 Patentee before: SHANDONG POWER EQUIPMENT Co.,Ltd. |
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