CN214199656U - Intelligent plate unloading machine of foamed ceramic partition plate tunnel kiln production line - Google Patents
Intelligent plate unloading machine of foamed ceramic partition plate tunnel kiln production line Download PDFInfo
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- CN214199656U CN214199656U CN202023285375.7U CN202023285375U CN214199656U CN 214199656 U CN214199656 U CN 214199656U CN 202023285375 U CN202023285375 U CN 202023285375U CN 214199656 U CN214199656 U CN 214199656U
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- ceramic partition
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Abstract
The utility model discloses an intelligent plate unloader of a foamed ceramic partition plate tunnel kiln production line, which comprises a plate unloading support frame, a lifting mechanism and a plurality of transfer mechanisms, wherein the lifting mechanism is arranged on the plate unloading support frame and is used for lifting the foamed ceramic partition plates arranged on the support plates of each layer of a kiln car upwards layer by layer; compared with the prior art, the utility model discloses a foamed ceramic partition plate tunnel kiln production line's intelligence unloads trigger replaces workman manual operation through mechanical automation, can heighten and unload trigger efficiency.
Description
Technical Field
The utility model relates to a foamed ceramic plate technical field specifically relates to an intelligence unloader of foamed ceramic partition plate tunnel kiln production line.
Background
The development of the foamed ceramic material starts in the 70 s of the 20 th century, and the foamed ceramic material is a porous material with high-temperature characteristics and has the excellent properties of low thermal conductivity, light weight and high hardness. Before the foamed ceramic partition board is fired, the blank is placed on a kiln car, and several layers of the foamed ceramic partition board can be placed on the kiln car. In order to improve the production efficiency, the existing kiln car basically has three layers, and each layer can be provided with a foamed ceramic partition plate. When firing, the kiln car enters the tunnel kiln, after firing, the kiln car comes out of the tunnel kiln, and then the fired foamed ceramic partition board needs to be discharged from the kiln car. The current unloading is through artifical unloading, because the kiln car comes out from the tunnel cave, the foamed ceramic partition plate on it still has certain temperature, just can the unloading after the cooling of foamed ceramic partition plate, not only influence production efficiency, and because the foamed ceramic partition plate is bigger, the manpower that artifical unloading needs is more, the cost is higher, and because the kiln car has multilayer structure, when being located the unloading of the foamed ceramic partition plate on other layers under the top layer, the difficult application of force that moves of operating personnel, and be difficult to remove the foamed ceramic partition plate from the kiln car after the application of force.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligence unloader of foamed ceramic partition plate tunnel kiln production line, it is used for solving above-mentioned technical problem.
The intelligent plate unloading machine of the foamed ceramic partition plate tunnel kiln production line comprises a plate unloading support frame, a lifting mechanism and a plurality of transfer mechanisms, wherein the lifting mechanism is arranged on the plate unloading support frame and used for upwards lifting foamed ceramic partition plates placed on the support plate of each layer of the kiln car layer by layer, the plurality of transfer mechanisms are sequentially arranged on the plate unloading support frame along the height direction of the plate unloading support frame, each transfer mechanism is used for upwards lifting the foamed ceramic partition plates of the corresponding layer by the lifting mechanism and then moving the foamed ceramic partition plates below the foamed ceramic partition plates, and the lifting mechanism resets and outputs the foamed ceramic partition plates when placing the foamed ceramic partition plates of the corresponding layer on the lifting mechanism.
According to the utility model discloses an embodiment, hoist mechanism feeds the subassembly, promotes the subassembly and gets the subassembly including promoting, promotes the subassembly and gets, promotes to feed the subassembly and locate to unload on the board support frame, promotes the subassembly and promotes to feed the subassembly and be connected, presss from both sides to get the subassembly and is connected with promoting the subassembly.
According to the utility model discloses an embodiment, press from both sides and get the subassembly and include connecting plate, clamping jaw driving piece and clamping jaw, the connecting plate is connected with the promotion subassembly, and the clamping jaw driving piece is located on the connecting plate and is used for driving the clamping jaw and opens and shuts.
According to the utility model discloses an embodiment, hoist mechanism still includes the liftout subassembly, and the execution end of liftout subassembly is located the lower surface of connecting plate for promote the foamed ceramic partition board downwards when the unloading.
According to the utility model discloses an embodiment, the liftout subassembly includes liftout driving piece and liftout board, and on the connecting plate was located to the liftout driving piece, the liftout board was connected and was located the connecting plate lower surface with the drive end of liftout driving piece.
According to the utility model discloses an embodiment unloads the board support frame and includes horizontal support frame and vertical support frame, and hoist mechanism locates indulging horizontal support frame and can follow the horizontal support frame and remove, and a plurality of transfer mechanisms are located on the vertical support frame in proper order along the vertical support frame direction of height of institute.
According to the utility model discloses an embodiment, vertical support frame is multilayer structure, and sliding connection is located in the corresponding layer of vertical support frame to every transfer mechanism.
According to the utility model discloses an embodiment, transfer mechanism feeds the subassembly and transfers the subassembly including transferring, transfers to feed the subassembly and is used for upwards promoting the back at hoist mechanism with the foamed ceramic partition board that corresponds the layer and remove in foamed ceramic partition board below to reset after hoist mechanism arranges foamed ceramic partition board in it, transfer the subassembly and be used for driving foamed ceramic partition board and remove along the longitudinal support frame on its place layer, and export foamed ceramic partition board.
Compared with the prior art, the utility model discloses an intelligence unloader of foamed ceramic partition plate tunnel kiln production line has following advantage:
1. the utility model discloses an intelligence unloader of foamed ceramic partition plate tunnel kiln production line, hoist mechanism applys the effort from the lateral wall of foamed ceramic partition plate during unloading, after upwards promoting one section distance with the foamed ceramic partition plate, transfer mechanism removes the foamed ceramic partition plate below of corresponding layer, then hoist mechanism places the transfer mechanism with the foamed ceramic partition plate on, later transfer mechanism resets, and with the output of foamed ceramic partition plate, adopt mechanical automation to replace the manual work, not only can improve and unload board efficiency, and can save the cost of labor.
2. The utility model discloses an intelligence unloader of foamed ceramic partition plate tunnel kiln production line, hoist mechanism make the backup pad separation of foamed ceramic partition plate and kiln car from the lateral wall application of force of foamed ceramic partition plate, and later transfer mechanism removes foamed ceramic partition plate below and changes out foamed ceramic partition plate from the kiln car, can not receive the influence of kiln car when hoist mechanism promotes foamed ceramic partition plate, and the application of force is easier, and it is more convenient to operate.
3. The utility model discloses an intelligence unloader of foamed ceramic partition plate tunnel kiln production line, when a transfer mechanism will correspond the foamed ceramic partition plate on layer and shift out from the kiln car and carry to other processes, hoist mechanism can continue to promote the foamed ceramic partition plate on other layers, and the transfer mechanism on corresponding layer can continue to transfer the foamed ceramic partition plate on corresponding layer, can improve and unload the board speed.
Drawings
FIG. 1 is a front view of an intelligent plate unloader of a tunnel kiln production line of foamed ceramic partition plates of the present invention;
FIG. 2 is a top view of the intelligent plate unloader of the tunnel kiln production line of the foamed ceramic partition plate of the present invention;
in the figure: 1. a plate unloading support frame, 11, a transverse support frame, 12, a longitudinal support frame,
2. The lifting mechanism 21, the lifting feed assembly 22, the lifting assembly 23, the clamping assembly 231, the connecting plate 232, the clamping jaw driving piece 233, the clamping jaws 24, the ejecting assembly 241, the ejecting driving piece 242, the ejecting plate 3, the transfer mechanism 31, the transfer feed assembly 32, and the transfer assembly 32
The utility model discloses realization and the advantage of function will combine the embodiment, will make further explanation with the attached drawing.
Detailed Description
In the following description, numerous implementation details are set forth in order to provide a more thorough understanding of the present invention. It should be understood, however, that these implementation details should not be used to limit the invention. That is, in some embodiments of the invention, details of these implementations are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indicators (such as upper, lower, left and right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for description purposes, not specifically referring to the order or sequence, and are not intended to limit the present invention, but only to distinguish the components or operations described in the same technical terms, and are not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
For further understanding of the contents, features and effects of the present invention, the following embodiments are exemplified in conjunction with the accompanying drawings as follows:
referring to fig. 1 and 2, fig. 1 is a front view of an intelligent plate unloader of a tunnel kiln production line of a foamed ceramic partition plate of the present invention; fig. 2 is a top view of the intelligent plate unloader of the foamed ceramic partition plate tunnel kiln production line of the utility model. As shown in the figure, the intelligence of foamed ceramic partition plate tunnel kiln production line unloads the trigger including unloading board support frame 1, hoist mechanism 2 and a plurality of transfer mechanism 3, hoist mechanism 2 locates and unloads on board support frame 1, hoist mechanism 2 is used for upwards promoting the foamed ceramic partition plate successive layer of placing in the backup pad on every layer of kiln car, a plurality of transfer mechanism 3 are located in proper order along the direction of height that unloads board support frame 1 and are unloaded on board support frame 1, every transfer mechanism 3 is used for upwards promoting the foamed ceramic partition plate that corresponds the layer at hoist mechanism 2 and remove in foamed ceramic partition plate below, and reset and will foamed ceramic partition plate output when hoist mechanism 2 will correspond the foamed ceramic partition plate on layer place on it.
Referring to fig. 1 and 2, in the present embodiment, as shown in the drawings, the board unloading support frame 1 includes a transverse support frame 11 and a longitudinal support frame 12, the lifting mechanism 2 is disposed on the transverse support frame 11 and can move along the transverse support frame 11, the longitudinal support frame 12 is a multi-layer structure, the plurality of transfer mechanisms 3 are sequentially disposed on the longitudinal support frame 12 along the height direction of the longitudinal support frame 12, and each transfer mechanism 3 is disposed on a corresponding layer of the longitudinal support frame 12 in a sliding manner. The lifting mechanism 2 moves along the transverse supporting frame 11 to lift the corresponding layer of the foamed ceramic partition board on the kiln car after the kiln car is close to the kiln car, then the transfer mechanism 3 on the corresponding layer moves to the lower part of the foamed ceramic partition board, after the lifting mechanism 2 places the foamed ceramic partition board on the transfer mechanism 3, the transfer mechanism 3 resets and outputs the foamed ceramic partition board from the kiln car, and then the transfer mechanism 3 slides along the longitudinal supporting frame 12 on the layer where the transfer mechanism is located and outputs the foamed ceramic partition board on the transfer mechanism to the next process.
Referring to fig. 1, in the present embodiment, the lifting mechanism 2 includes a lifting and feeding assembly 21, a lifting assembly 22 and a clamping assembly 23, the lifting and feeding assembly 21 is disposed on the transverse support frame 11, the lifting assembly 22 is connected to the lifting and feeding assembly 21, and the clamping assembly 23 is connected to the lifting assembly 22. The lifting and feeding assembly 21 is used for driving the clamping assembly 23 to move transversely along the transverse support frame 11, and the lifting assembly 22 is used for lifting the clamping assembly 23 upwards when the clamping assembly 23 clamps the foamed ceramic partition plate, so that the foamed ceramic partition plate is separated from the support plate of the kiln car.
In this embodiment, the lifting and feeding assembly 21 may adopt a driving cylinder, an execution end of the driving cylinder is connected with the lifting assembly 22, and when the driving cylinder is started, the lifting assembly 22 drives the clamping assembly 23 to slide along the transverse support frame 11 and approach the kiln car. The structure of the lift-feed assembly 21 using a driving cylinder is prior art, and for the sake of brevity, the description will not be repeated here.
In other embodiments, the lifting and feeding assembly 21 may adopt a structure of a driving motor and a gear rack, an output shaft of the driving motor is connected with a gear, a rack is laid on the transverse support frame 11, the gear is engaged with the rack, the lifting assembly 22 is in transmission connection with a gear plate, when the driving motor is started, the gear rolls along the rack, and the lifting assembly 22 drives the clamping assembly 23 to slide along the transverse support frame 11 and approach the kiln car. The lifting and feeding assembly 21 is also the prior art, and the structure of the driving motor and the gear rack is not described herein again for the sake of brevity.
In the embodiment, the lifting assembly 22 adopts a driving cylinder, and the clamping assembly 23 is connected with an execution end of the driving cylinder.
Referring to fig. 1, in the present embodiment, the clamping assembly 23 includes a connecting plate 231, a clamping jaw driving member 232 and a clamping jaw 233, the connecting plate 231 is connected to the lifting assembly 22, and the clamping jaw driving member 232 is disposed on the connecting plate 231 and used for driving the clamping jaw 233 to open and close. After the lifting and feeding assembly 21 drives the clamping assembly 23 to move to the position right above the kiln car, the lifting assembly 22 lowers the clamping assembly 23 to the corresponding layer, then the clamping jaw driving member 232 is started, and the clamping jaws 233 clamp the foamed ceramic partition board. In this embodiment, clamping jaw driving piece 232 adopts two-way cylinder, and a clamping jaw 233 is connected respectively to two execution ends of two-way cylinder, and under the normal condition, the jar post of two-way cylinder stretches out, and when the foamed ceramic partition board was got to needs clamp, the jar post of two-way cylinder both sides was retrieved, and the clamping jaw that is connected with two execution ends of two-way cylinder draws close each other and gets the foamed ceramic partition board clamp.
Referring to fig. 1, in the present embodiment, as shown in the figure, the lifting mechanism 2 further includes an ejecting assembly 24, and an actuating end of the ejecting assembly 24 is located on a lower surface of the connecting plate 231 for pushing the foamed ceramic partition board downward during blanking. In a specific application, the ejection assembly 24 includes an ejection driving member 241 and an ejection plate 242, the ejection driving member 241 is disposed on the connection plate 231, and the ejection plate 242 is connected to a driving end of the ejection driving member 241 and is located on a lower surface of the connection plate 231. When transfer mechanism 3 moves to the foamed ceramic partition board below that is held by hoist mechanism 2 with, press from both sides and get subassembly 23 and slowly loosen the foamed ceramic partition board, liftout subassembly 24 promotes the foamed ceramic partition board downwards simultaneously, makes the foamed ceramic partition board slowly fall on transfer mechanism 3, can avoid pressing from both sides to get subassembly 23 and directly loosen the foamed ceramic partition board, and the foamed ceramic partition board falls the impact force damage foamed ceramic partition board in the twinkling of an eye on transfer mechanism 3.
Referring to fig. 1 again, in the present embodiment, the transfer mechanism 3 includes a transfer feeding component 31 and a transfer component 32, the transfer feeding component 31 is configured to move below the foamed ceramic partition board after the lifting mechanism 2 lifts the foamed ceramic partition board of the corresponding layer upwards, and reset after the lifting mechanism 2 places the foamed ceramic partition board thereon, and the transfer component 32 is configured to drive the foamed ceramic partition board to move along the longitudinal support frame 12 of the layer where the foamed ceramic partition board is located, and output the foamed ceramic partition board.
In this embodiment, the feed component 31 can be a retractable conveying plate, the feed component 32 can be a driving motor plus rack and pinion structure, and the retractable conveying plate and the driving motor plus rack and pinion conveying structure belong to the prior art, and the number of times of text simplification is not described in detail.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modification, equivalent replacement or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an intelligence unloader of foamed ceramic partition plate tunnel kiln production line which characterized in that: the device comprises a plate unloading supporting frame (1), a lifting mechanism (2) and a plurality of transfer mechanisms (3), wherein the lifting mechanism (2) is arranged on the plate unloading supporting frame (1) and used for upwards lifting foamed ceramic partition plates placed on supporting plates of each layer of a kiln car layer by layer, the transfer mechanisms (3) are arranged on the plate unloading supporting frame (1) in sequence along the height direction of the plate unloading supporting frame (1), and each transfer mechanism (3) is used for upwards lifting the corresponding layer of the foamed ceramic partition plates by the lifting mechanism (2) and then moving the corresponding layer of the foamed ceramic partition plates below the foamed ceramic partition plates and enabling the corresponding layer of the foamed ceramic partition plates to be reset and output by the lifting mechanism (2) when the foamed ceramic partition plates are placed on the lifting mechanism.
2. The intelligent plate unloader of a foamed ceramic partition plate tunnel kiln production line according to claim 1, wherein the lifting mechanism (2) comprises a lifting and feeding assembly (21), a lifting assembly (22) and a clamping assembly (23), the lifting and feeding assembly (21) is arranged on the plate unloader support frame (1), the lifting assembly (22) is connected with the lifting and feeding assembly (21), and the clamping assembly (23) is connected with the lifting assembly (22).
3. The intelligent plate unloader of a foamed ceramic partition plate tunnel kiln production line according to claim 2, wherein the clamping assembly (23) comprises a connecting plate (231), a clamping jaw driving member (232) and a clamping jaw (233), the connecting plate (231) is connected with the lifting assembly (22), and the clamping jaw driving member (232) is arranged on the connecting plate (231) and used for driving the clamping jaw (233) to open and close.
4. The intelligent plate unloader of a foamed ceramic partition plate tunnel kiln production line according to claim 3, wherein the lifting mechanism (2) further comprises an ejecting assembly (24), and an execution end of the ejecting assembly (24) is positioned on the lower surface of the connecting plate (231) and used for pushing the foamed ceramic partition plate downwards during blanking.
5. The intelligent plate unloader of a foamed ceramic partition plate tunnel kiln production line according to claim 4, wherein the liftout assembly (24) comprises a liftout driving member (241) and an ejector plate (242), the liftout driving member (241) is arranged on the connecting plate (231), and the ejector plate (242) is connected with the driving end of the liftout driving member (241) and is positioned on the lower surface of the connecting plate (231).
6. The intelligent plate unloader of a foamed ceramic partition plate tunnel kiln production line according to claim 1, wherein the plate unloader support frame (1) comprises a transverse support frame (11) and a longitudinal support frame (12), the lifting mechanism (2) is arranged on the transverse support frame (11) and can move along the transverse support frame (11), and the plurality of the transfer mechanisms (3) are sequentially arranged on the longitudinal support frame (12) along the height direction of the longitudinal support frame (12).
7. The intelligent plate unloader of a tunnel kiln production line of foamed ceramic partition plates according to claim 6, wherein the longitudinal support frame (12) is of a multi-layer structure, and each transfer mechanism (3) is arranged on a corresponding layer which is slidably connected to the longitudinal support frame (12).
8. The intelligent plate unloader of the foamed ceramic partition plate tunnel kiln production line according to claim 7, wherein the transfer mechanism (3) comprises a transfer feeding component (31) and a transfer component (32), the transfer feeding component (31) is used for moving below the foamed ceramic partition plate after the lifting mechanism (2) lifts the foamed ceramic partition plate of the corresponding layer upwards and resetting after the lifting mechanism (2) puts the foamed ceramic partition plate on the transfer feeding component, and the transfer component (32) is used for driving the foamed ceramic partition plate to move along the longitudinal support frame (12) of the layer where the foamed ceramic partition plate is located and outputting the foamed ceramic partition plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023285375.7U CN214199656U (en) | 2020-12-30 | 2020-12-30 | Intelligent plate unloading machine of foamed ceramic partition plate tunnel kiln production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023285375.7U CN214199656U (en) | 2020-12-30 | 2020-12-30 | Intelligent plate unloading machine of foamed ceramic partition plate tunnel kiln production line |
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| Publication Number | Publication Date |
|---|---|
| CN214199656U true CN214199656U (en) | 2021-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023285375.7U Active CN214199656U (en) | 2020-12-30 | 2020-12-30 | Intelligent plate unloading machine of foamed ceramic partition plate tunnel kiln production line |
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| Country | Link |
|---|---|
| CN (1) | CN214199656U (en) |
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2020
- 2020-12-30 CN CN202023285375.7U patent/CN214199656U/en active Active
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