CN214187213U - Machine station inspection robot system - Google Patents
Machine station inspection robot system Download PDFInfo
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- CN214187213U CN214187213U CN202121836973.0U CN202121836973U CN214187213U CN 214187213 U CN214187213 U CN 214187213U CN 202121836973 U CN202121836973 U CN 202121836973U CN 214187213 U CN214187213 U CN 214187213U
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Abstract
The utility model discloses a machine position patrols and examines robot system mainly relates to the equipment field of patrolling and examining. Including the hoist and mount track, set up the identification label on the hoist and mount track, the equipment information that this position of identification label record corresponds, be equipped with the robot rather than the cooperation walking on the hoist and mount track, install visible light camera, infrared thermal imaging camera on the robot to and be used for scanning identification label's scanning device. The beneficial effects of the utility model reside in that: the transmission based on mechanical automation obtains the function of automatic alignment and patrol and examine, gathers the condition at scene through electronic equipment, judges accurately, and patrol and examine in time, can effectual improvement to the management level of pump machine running condition.
Description
Technical Field
The utility model relates to an equipment field of patrolling and examining specifically is a robot system is patrolled and examined to position.
Background
In the management of the pump room, the inspection and operation and maintenance work of the operation of the pump machine are important work contents for ensuring the normal operation of the pump machine. In order to prevent accidents and ensure the safety of the operation of the equipment, the pump needs to regularly schedule staff to carry out inspection during the continuous operation of the pump. Most of existing pump rooms are manually inspected on site, on one hand, the inspection period and time cannot meet inspection requirements due to the fact that manual scheduling is limited, and many problems of pump machines are difficult to find in time.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a machine position patrols and examines robot system, it obtains the function of automatic alignment and patrolling and examining based on mechanical automation's transmission, gathers the condition at scene through electronic equipment, judges accurately, patrols and examines in time, can effectual improvement to the management level of pump machine operation conditions.
The utility model discloses a realize above-mentioned purpose, realize through following technical scheme:
a machine position inspection robot system comprises a hoisting track, wherein an identification tag is arranged on the hoisting track, the identification tag records equipment information below the position of the identification tag, a robot which is matched with the hoisting track to travel is arranged on the hoisting track, and a visible light camera, an infrared thermal imaging camera and scanning equipment for scanning the identification tag are arranged on the robot;
the robot comprises an explosion-proof case, a distance sensor is arranged on the case, and a single chip microcomputer and a battery are installed in the case;
the bottom of machine box is fixed with the cloud platform, the cloud platform includes mounting panel, shock attenuation piece, lower mounting panel, it passes through bolt spare to go up the mounting panel and fixes on the machine box, the shock attenuation piece is fixed at last mounting panel under and between the mounting panel, the shock attenuation piece adopts rubber gasbag ball, fixed mounting has the hoist and mount frame on the bottom surface of mounting panel down, visible light camera and infrared thermal imaging camera are fixed on hoist and mount frame.
The robot includes the carriage with hoist and mount track sliding fit, be equipped with on the carriage rather than rotate the drive gear who is connected, drive gear passes through electric drive, be equipped with the rack on the hoist and mount track, the length direction of rack is unanimous with the length direction of hoist and mount track, drive gear and rack mesh mutually.
The lifting track is an I-shaped steel rail, the identification tag is fixed on the bottom surface of the I-shaped steel rail, the sliding frame comprises two sliding plates which are oppositely arranged, the sliding plates are symmetrically arranged on two sides of the I-shaped steel rail and fixed through bolts, track wheels matched with the I-shaped steel rail are rotatably arranged on the inner sides of the sliding plates, scanning equipment is fixed between the sliding plates, and the scanning direction of the scanning equipment is upward.
Contrast prior art, the beneficial effects of the utility model reside in that:
through this system, realized the automation of robot and patrolled and examined, let the robot automatically walk to the top position of pump machine through setting for the route to carry out the temperature gradient image data based on visible light image data to the pump machine to and infrared camera shooting acquire, rise and can be in time and accurate discernment pump machine operation unusual through the temperature, in time discover unusually and intervene, improve the fortune dimension level of pump machine greatly, guarantee the steady of pump machine, the safe operation.
Drawings
Fig. 1 is an overall schematic diagram of the present invention.
Fig. 2 is an overall schematic diagram of the present invention.
Figure 3 is a schematic diagram of the robot of the present invention.
Figure 4 is the schematic diagram of the bottom tripod head of the present invention.
Fig. 5 is a side view of the present invention.
Reference numerals shown in the drawings:
1. hoisting the track; 2. an upper transverse plate; 3. a vertical plate; 4. a lower transverse plate; 5. a sliding plate; 6. a rail wheel; 7. a drive gear; 8. a gear reduction box; 9. a stepping motor; 10. a rack; 11. a case; 12. an identification tag; 13. an upper mounting plate; 14. a shock absorbing member; 15. a lower mounting plate; 16. a hoisting frame; 17. and (6) dragging.
Detailed Description
The present invention will be further described with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope defined in the present application.
Example 1: machine station inspection robot system
As shown in the attached drawings 1-5, the condition of the site is collected through electronic equipment, the automatic alignment and inspection functions are obtained based on mechanical automatic transmission, the judgment is accurate, the inspection is timely, and the management level of the running condition of the pump can be effectively improved.
The system comprises a hoisting track 1 and a robot;
the hoisting track 1 is an I-shaped steel rail which is fixedly arranged on the roof of the pump room through a bolt piece.
The example takes a three-machine position pump room which is already put into application as an example, and is designed and installed. The positions of the three pumps are fixed on the ground at equal intervals. According to the installation position of the pump machine, an I-shaped steel rail is installed in the middle above the pump machine, the length of the I-shaped steel rail is larger than 10m, and the length of the I-shaped steel rail can span three pump machines.
The I-shaped steel rail comprises an upper transverse plate 2, a vertical plate 3 and a lower transverse plate 4 from top to bottom, wherein the upper transverse plate 2 is used for being fixedly installed, the top side of the vertical plate 3 is fixed on the center line of the bottom surface of the upper transverse plate 2, and the bottom side of the vertical plate 3 is fixed on the center line of the top surface of the lower transverse plate 4. Therefore, the steel rail with the I-shaped section is formed by the upper transverse plate 2, the vertical plate 3 and the lower transverse plate 4.
The robot comprises a sliding frame, the sliding frame comprises two sliding plates 5 which are oppositely arranged, the sliding plates 5 are symmetrically arranged on two sides of an I-shaped steel rail, and the two sliding plates 5 are fixed through bolt pieces. The connecting structure is simple and light. More importantly, a gap is formed between the two sliding plates 5, so that the bottom end face of the lower transverse plate 4 is exposed, and the scanning of the corresponding machine position information is facilitated.
The inner side of the sliding plate 5 is rotatably provided with four rail wheels 6, the four rail wheels 6 are arranged on two sides of the vertical plate 3 in pairs, the peripheral surface of the bottom of each rail wheel 6 is in contact with the top surface of the lower transverse plate 4, and the rail wheels 6 are used for clamping and matching the I-shaped steel rail, so that the linear sliding stroke of the sliding frame for relatively hoisting the rail 1 is realized. The automatic transmission is characterized in that a rotating shaft which is connected with the sliding frame in a rotating mode is arranged on the sliding frame, the rotating shaft extends vertically and upwards, a driving gear 7 is fixed at the top end of the rotating shaft, a gear reduction box 8 and a stepping motor 9 are further arranged on the sliding frame, an output shaft of the stepping motor 9 is connected with the input end of the gear reduction box 8, and the output end of the gear reduction box is connected with the rotating shaft in a key mode.
The driving gear 7 is located above the sliding frame, a rack 10 is arranged on the end face of one side of the vertical plate 3, the length direction of the rack 10 is consistent with that of the hoisting track 1, and the driving gear 7 is meshed with the rack 10. Thereby realizing the accurate control of the sliding frame walking along the hoisting track 1 through the control of the stepping motor 9. The reciprocating of the sliding frame between different machine positions is realized.
The bottom of carriage is equipped with machine box 11, scanning equipment is installed for explosion-proof box and top to machine box 11, scanning module's scanning region and direction are upwards, are equipped with identification label 12 on the bottom surface of the lower diaphragm 4 of I-shaped rail, identification label 12 and pump machine punch-down, identification label 12 corresponds the equipment information of below pump machine. The identification tag 12 may be a two-dimensional code, a bar code or an RFID tag, and the corresponding scanning device is a two-dimensional code scanning device, a bar code scanning device or an RFID radio frequency identification device. When the robot passes through the position with the identification tag 12, the equipment information of the pump below is obtained through automatic scanning, and the equipment information, the acquired image data and the temperature gradient image data are stored together, so that the corresponding accuracy of data aggregation is ensured.
And a single chip microcomputer with a wireless communication function is installed in the case 11 and used for controlling the stepping motor 9. And a distance sensor is arranged on the case 11 and used for judging and feeding back the position of the robot in real time. And a battery is also arranged in the case 11 and used for providing electric energy for the robot to move and work.
The bottom of machine box 11 is fixed with the cloud platform, the cloud platform includes mounting panel 13, bumper shock-absorbing member 14, lower mounting panel 15, it fixes on machine box 11 through bolt spare to go up mounting panel 13, bumper shock-absorbing member 14 is fixed at last mounting panel 13 under and between mounting panel 15, bumper shock-absorbing member 14 adopts rubber air bag ball, has better shock attenuation and holds steady effect.
The bottom surface of the lower mounting plate 15 is fixedly provided with a hoisting frame 16, the hoisting frame 16 is fixedly provided with a visible light camera and an infrared thermal imaging camera, the visible light camera and the infrared thermal imaging camera are used for recording video of the pump based on visible light and carrying out infrared camera shooting on the surrounding environment of the pump after the pump arrives at a machine position to obtain image data based on temperature gradient, when the pump is abnormal, the operation temperature of the pump can be increased, whether the pump normally operates or not can be rapidly judged through the temperature gradient change of the local environment, the monitoring and the finding are timely, the abnormality can be timely identified at the beginning of the abnormal operation of the pump before the pump is substantially damaged, the accurate identification and the early intervention are realized, the damage of the pump is reduced, and the stable and safe operation of production is ensured.
Example 2:
different from the embodiment 1, the power supply of the robot selects the towing belt 17, the towing belt 17 is installed on one side of the I-shaped steel rail, and power lines and data lines required by electronic components on the robot are protected and gathered through the towing belt 17 to realize the communication of lines and circuits.
Claims (3)
1. A machine position inspection robot system is characterized by comprising a hoisting track, wherein an identification tag is arranged on the hoisting track, the identification tag records equipment information below the position of the identification tag, a robot which is matched with the hoisting track to travel is arranged on the hoisting track, and a visible light camera, an infrared thermal imaging camera and scanning equipment for scanning the identification tag are arranged on the robot;
the robot comprises an explosion-proof case, a distance sensor is arranged on the case, and a single chip microcomputer and a battery are installed in the case;
the bottom of machine box is fixed with the cloud platform, the cloud platform includes mounting panel, shock attenuation piece, lower mounting panel, it passes through bolt spare to go up the mounting panel and fixes on the machine box, the shock attenuation piece is fixed at last mounting panel under and between the mounting panel, the shock attenuation piece adopts rubber gasbag ball, fixed mounting has the hoist and mount frame on the bottom surface of mounting panel down, visible light camera and infrared thermal imaging camera are fixed on hoist and mount frame.
2. The robot system is patrolled and examined to machine position according to claim 1, characterized in that, the robot includes the carriage with hoist and mount track sliding fit, be equipped with on the carriage rather than rotate the drive gear of being connected, drive gear passes through electric drive, be equipped with the rack on the hoist and mount track, the length direction of rack is unanimous with hoist and mount orbital length direction, drive gear and rack mesh mutually.
3. The machine inspection robot system according to claim 2, wherein the hoisting track is an i-shaped steel rail, the identification tag is fixed on the bottom surface of the i-shaped steel rail, the sliding frame comprises two sliding plates which are oppositely arranged and symmetrically arranged on two sides of the i-shaped steel rail, the two sliding plates are fixed through bolt pieces, track wheels which are matched with the i-shaped steel rail are rotatably arranged on the inner sides of the sliding plates, scanning equipment is fixed between the sliding plates, and the scanning direction of the scanning equipment is upward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121836973.0U CN214187213U (en) | 2021-08-09 | 2021-08-09 | Machine station inspection robot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121836973.0U CN214187213U (en) | 2021-08-09 | 2021-08-09 | Machine station inspection robot system |
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| Publication Number | Publication Date |
|---|---|
| CN214187213U true CN214187213U (en) | 2021-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121836973.0U Active CN214187213U (en) | 2021-08-09 | 2021-08-09 | Machine station inspection robot system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114000693A (en) * | 2021-11-08 | 2022-02-01 | 南通中远海运川崎船舶工程有限公司 | Inspection system for vertical pipeline of large oil tanker pump room |
-
2021
- 2021-08-09 CN CN202121836973.0U patent/CN214187213U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114000693A (en) * | 2021-11-08 | 2022-02-01 | 南通中远海运川崎船舶工程有限公司 | Inspection system for vertical pipeline of large oil tanker pump room |
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