CN214375935U

CN214375935U - Electromechanical device intelligent monitoring system based on AI recognition monitoring technology

Info

Publication number: CN214375935U
Application number: CN202120465430.6U
Authority: CN
Inventors: 王雷平
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-03-03
Filing date: 2021-03-03
Publication date: 2021-10-08
Anticipated expiration: 2031-03-03

Abstract

The utility model relates to the field of electromechanical equipment, and discloses an intelligent electromechanical equipment monitoring system based on AI identification monitoring technology, which comprises an intelligent monitoring vehicle, a mechanical track and a mechanical tube; the mechanical pipe is arranged at the bottom of the intelligent monitoring vehicle; the mechanical tube is internally provided with a limit switch, an infrared camera box A, an infrared camera box B, a main control box and a distance measuring box in sequence from top to bottom; the intelligent monitoring vehicle is provided with a pair of driving wheels, a pair of driven wheels and a pair of limiting wheels; the intelligent monitoring vehicle is arranged on the mechanical track through the driving wheel and the driven wheel. According to the intelligent monitoring system, a mechanical tube is arranged under an intelligent monitoring vehicle, an infrared camera box and a distance measuring box are arranged in the mechanical tube, measured data are uploaded to a cloud platform, an infrared effect graph is displayed through data processing, and abnormal points are found; the technical scheme has small volume and light weight, adopts two paths of fixed infrared thermal imaging, and can detect the running state of the belt in all directions.

Description

Electromechanical device intelligent monitoring system based on AI recognition monitoring technology

Technical Field

The utility model relates to an electromechanical device monitoring device, in particular to electromechanical device intelligent monitoring system based on AI discernment monitoring technology.

Background

In the transportation process of the fields of large-scale processing and manufacturing production lines, coal mines, wharf transportation and the like, an ultra-long belt conveyor is needed for transportation. In case the belt feeder breaks down in long-time incessant transportation, in case conditions such as fatigue damage, the belt feeder will stop the fortune, causes to shut down and stops production, brings economic loss. Generally, the manual inspection mode is adopted for inspection, the problems of time consumption and high detection difficulty generally exist, the precision of manual detection is not controllable, and detection personnel need to check according to experience.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem provide an electromechanical device intelligent monitoring system based on AI discernment monitoring technology, remove on mechanical guide rail through control intelligent monitoring car, carry out real time monitoring to electromechanical device, in time discover the problem that electromechanical device probably exists, reduce and patrol and examine fortune dimension cost.

The utility model provides a technical scheme that its technical problem adopted is: an electromechanical equipment intelligent monitoring system based on AI identification monitoring technology comprises an intelligent monitoring vehicle, a mechanical track and a mechanical tube; the mechanical pipe is arranged at the bottom of the intelligent monitoring vehicle; the mechanical tube is internally provided with a limit switch, an infrared camera box A, an infrared camera box B, a main control box and a distance measuring box in sequence from top to bottom; the intelligent monitoring vehicle is provided with a pair of driving wheels, a pair of driven wheels and a pair of limiting wheels; the intelligent monitoring vehicle is arranged on the mechanical track through the driving wheel and the driven wheel.

Further, the method comprises the following steps: the driving wheel and the driven wheel are both positioned above the mechanical track; the limiting wheel is positioned below the mechanical track.

Further, the method comprises the following steps: the intelligent driving vehicle comprises an upper shell, a bottom shell and a chassis; the chassis is provided with a UPS power supply, a motor and a motor fixing frame; the driving wheel is connected with a motor rotating shaft; the driven wheel is arranged on the chassis through a driven wheel fixing frame; the limiting wheel is installed on the chassis through a limiting wheel fixing frame.

Further, the method comprises the following steps: and the upper shell is provided with a wireless charging device connected with the UPS power supply.

Further, the method comprises the following steps: a main control board, a sound detector, a monitoring camera, a 4G control board and a 4G antenna are arranged in the control main control box; the height of the main control box from the ground is 130-170 cm.

Further, the method comprises the following steps: the infrared camera box A and the infrared camera box B are both provided with a main control board and an infrared camera; the ground clearance of the infrared camera box A is 195-235 cm; the infrared camera box B is tightly attached to the upper portion of the main control box.

Further, the method comprises the following steps: an anti-collision sensor and a distance measuring sensor are arranged in the distance measuring box; the height of the anti-collision sensor from the ground is 50-70 cm; the height of the distance measuring sensor from the ground is 30-50 cm.

The utility model has the advantages that: according to the intelligent monitoring system, a mechanical tube is arranged under an intelligent monitoring vehicle, an infrared camera box and a distance measuring box are arranged in the mechanical tube, measured data are uploaded to a cloud platform, an infrared effect graph is displayed through data processing, and abnormal points are found; the technical scheme has small volume and light weight, adopts two paths of fixed infrared thermal imaging, and can detect the running state of the belt in all directions.

Drawings

FIG. 1 is a schematic diagram of an intelligent monitoring system;

fig. 2 is a schematic diagram of the structure of the intelligent monitoring vehicle and the mechanical tube.

Labeled as: 1. a driven wheel; 2. a driven wheel fixing frame; 3. a UPS power supply; 4. a mechanical rail; 5. a motor fixing frame; 6. a drive wheel; 7. a limiting wheel; 8. a limiting wheel fixing frame; 9. a motor; 10. a bottom case; 11. a limit switch; 12. an infrared camera box A; 13. an infrared camera box B; 14. a main control box; 15. a distance measuring box; 16. a chassis; 17. a wireless charging device; 18. an upper shell; 100. and (4) mechanical tubes.

Detailed Description

In order to deepen the understanding of the present invention, the present invention will be described in further detail with reference to the accompanying drawings and embodiments, which are only used for explaining the present invention and are not limited to the protection scope of the present invention.

Examples

As shown in fig. 1 and fig. 2, an intelligent electromechanical device monitoring system based on AI identification monitoring technology includes an intelligent monitoring vehicle, a mechanical track 4 and a mechanical tube 100; the mechanical pipe 100 is arranged at the bottom of the intelligent monitoring vehicle; the mechanical tube 100 is internally provided with a limit switch 11, an infrared camera box A12, an infrared camera box B13, a main control box 14 and a distance measuring box 15 from top to bottom in sequence; the intelligent monitoring vehicle is provided with a pair of driving wheels 6, a pair of driven wheels 1 and a pair of limiting wheels 7; the intelligent monitoring vehicle is arranged on the mechanical track 4 through the driving wheel 6 and the driven wheel 1.

On the basis, the driving wheel 6 and the driven wheel 1 are both positioned above the mechanical track 4; the limiting wheel 7 is positioned below the mechanical track 4.

On the basis, the intelligent driving vehicle comprises an upper shell 18, a bottom shell 10 and a chassis 16; the chassis 16 is provided with a UPS power supply 3, a motor 9 and a motor fixing frame 5; the driving wheel 6 is connected with a motor 9 through a rotating shaft; the driven wheel 1 is arranged on the chassis 16 through a driven wheel fixing frame 2; the limiting wheel 7 is arranged on the chassis 16 through a limiting wheel fixing frame 8.

On the basis, the upper shell 18 is provided with a wireless charging device 17 connected with the UPS power supply 3.

On the basis, a main control board, a sound detector, a monitoring camera, a 4G control board and a 4G antenna are arranged in the control main control box 14; the height of the main control box 14 from the ground is 130-170 cm.

On the basis, a main control board and an infrared camera are arranged in the infrared camera box A12 and the infrared camera box B13; the height of the infrared camera shooting box A12 from the ground is 195-235 cm; the infrared camera box B13 is closely attached above the main control box 14.

On the basis, an anti-collision sensor and a distance measuring sensor are arranged in the distance measuring box 15; the height of the anti-collision sensor from the ground is 50-70 cm; the height of the distance measuring sensor from the ground is 30-50 cm.

In-service use, the intelligence monitoring vehicle moves along mechanical track 4 under the drive of motor 9, but the infrared camera box A12 and the infrared camera box B13 that set up on mechanical pipe 100 all-round detection belt running state, upload the data of will surveying to the cloud platform, show infrared effect picture after data processing, can find out abnormal point fast, the convenience is inspected and is maintained latent problem and trouble, avoid because the out-of-position shutdown that causes of control, improve the reliability of belt feeder.

The above-mentioned embodiments should not limit the present invention in any way, and all the technical solutions obtained by adopting equivalent replacement or equivalent conversion fall within the protection scope of the present invention.

Claims

1. The utility model provides an electromechanical device intelligent monitoring system based on AI discernment monitoring technology which characterized in that: comprises an intelligent monitoring vehicle, a mechanical track (4) and a mechanical pipe (100); the mechanical pipe (100) is arranged at the bottom of the intelligent monitoring vehicle; a limit switch (11), an infrared camera shooting box A (12), an infrared camera shooting box B (13), a main control box (14) and a distance measuring box (15) are sequentially arranged in the mechanical tube (100) from top to bottom; the intelligent monitoring vehicle is provided with a pair of driving wheels (6), a pair of driven wheels (1) and a pair of limiting wheels (7); the intelligent monitoring vehicle is arranged on the mechanical track (4) through the driving wheel (6) and the driven wheel (1).

2. The intelligent electromechanical device monitoring system based on the AI identification monitoring technology as recited in claim 1, wherein: the driving wheel (6) and the driven wheel (1) are both positioned above the mechanical track (4); the limiting wheel (7) is positioned below the mechanical track (4).

3. The intelligent electromechanical device monitoring system based on the AI identification monitoring technology as recited in claim 1, wherein: the intelligent driving vehicle comprises an upper shell (18), a bottom shell (10) and a chassis (16); the chassis (16) is provided with a UPS (uninterrupted power supply) power supply (3), a motor (9) and a motor fixing frame (5); the driving wheel (6) is connected with a rotating shaft of a motor (9); the driven wheel (1) is arranged on the chassis (16) through a driven wheel fixing frame (2); the limiting wheel (7) is arranged on the chassis (16) through a limiting wheel fixing frame (8).

4. The intelligent electromechanical device monitoring system based on the AI identification monitoring technology as recited in claim 3, wherein: and a wireless charging device (17) connected with the UPS (3) is arranged on the upper shell (18).

5. The intelligent electromechanical device monitoring system based on the AI identification monitoring technology as recited in claim 1, wherein: a main control board, a sound detector, a monitoring camera, a 4G control board and a 4G antenna are arranged in the main control box (14); the height of the main control box (14) from the ground is 130-170 cm.

6. The intelligent electromechanical device monitoring system based on the AI identification monitoring technology as recited in claim 1, wherein: the infrared camera box A (12) and the infrared camera box B (13) are both provided with a main control board and an infrared camera; the ground clearance of the infrared camera box A (12) is 195-235 cm; the infrared camera box B (13) is tightly attached to the upper part of the main control box (14).

7. The intelligent electromechanical device monitoring system based on the AI identification monitoring technology as recited in claim 1, wherein: an anti-collision sensor and a distance measuring sensor are arranged in the distance measuring box (15); the height of the anti-collision sensor from the ground is 50-70 cm; the height of the distance measuring sensor from the ground is 30-50 cm.