CN214178139U - Silage bale tectorial membrane closing device - Google Patents

Silage bale tectorial membrane closing device Download PDF

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Publication number
CN214178139U
CN214178139U CN202022641446.6U CN202022641446U CN214178139U CN 214178139 U CN214178139 U CN 214178139U CN 202022641446 U CN202022641446 U CN 202022641446U CN 214178139 U CN214178139 U CN 214178139U
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China
Prior art keywords
film
barrel
pressing barrel
bale
heat
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Expired - Fee Related
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CN202022641446.6U
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Chinese (zh)
Inventor
王磊
高洪
孟令启
徐凌峰
陈天
周玄
姚垚
张菲菲
杨广鑫
余镕辉
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Anhui Polytechnic University
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Anhui Polytechnic University
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Abstract

The utility model discloses a silage bale film pressing device, which comprises a mounting rack, a lower film pressing barrel arranged on the mounting rack, an upper film pressing barrel rotationally connected with the lower film pressing barrel and set to be capable of switching between an opening state and a closing state, an adsorption mechanism arranged on the upper film pressing barrel and used for adsorbing a film to be unfolded, a first heat-sealing mechanism and a second heat-sealing mechanism arranged on the upper film pressing barrel, and a cutting mechanism connected with the upper film pressing barrel and the lower film pressing barrel and used for cutting off the film; go up the tectorial membrane and compress tightly the bucket and switch to closed state after, go up the tectorial membrane and compress tightly the bucket with tectorial membrane down and close, form the diolame chamber that holds ensiling bale of grass and film, the air extractor extraction in the diolame chamber. The utility model discloses a silage bale tectorial membrane closing device adopts the mode and the split type fixed volume cask structure of the heat-seal tectorial membrane of bleeding, can reduce the consumption of packaging film, and tectorial membrane work labour saving and time saving improves tectorial membrane efficiency.

Description

Silage bale tectorial membrane closing device
Technical Field
The utility model belongs to the technical field of agricultural machine equipment, specifically speaking, the utility model relates to an ensiling bale tectorial membrane closing device.
Background
Silage is an important feed source for herbivorous farmed animals. The silage fermentation is completed through the action of microorganisms, the quality of silage can be effectively improved, and the storage time is prolonged, so that the silage fermentation has important value.
Currently, the following methods are mainly used for storing silage:
1. stacking and storing: the method is to directly pile the chopped straws on the ground for ensiling. The advantages of heap storage are low cost and low investment; the defects are inconvenient taking and use and higher compaction difficulty.
2. And (4) cellaring: the method for ensiling the raw materials in the ensiling cellar is suitable for farms with a certain scale, and has the advantage of repeated use for many years with one investment; but the investment is large at one time, the requirement on the field is high, and the field suitable for building the ensilage cellar is obtained.
3. Bundling, enveloping and ensiling: the method comprises the steps of cutting the harvested raw materials, compacting and bundling the cut raw materials at high density by using a bundling machine, wrapping the cut raw materials by using a silage plastic stretching film, enabling the bundled and enveloped straw bundle to be in an optimal sealed fermentation environment, and finally completing the biochemical reaction of natural fermentation of lactic acid bacteria after 3-6 weeks. The bundling and wrapping silage is good in quality, long in storage time, convenient to store, take and transport, less in loss and waste, free of leakage and small in environmental influence. Bundling and enveloping silage is the main development direction of the grass silage at present.
Through the comparison, bundling, coating and ensiling are the most ideal ensiling method at present, but the existing laminating and compacting equipment adopts a turning and winding mode to coat the film, the number of layers of the coated film is about 4-6, and the sealing is realized by utilizing the stretchability of the special ensiling film. The coating time is long, the consumption of the silage film is high, the sealing performance is not the optimal state, and the structure is relatively complex.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an ensiling bale tectorial membrane closing device, the purpose reduces the consumption of packaging film, improves tectorial membrane efficiency.
In order to realize the purpose, the utility model discloses the technical scheme who takes does: the silage bale film covering and compressing device comprises a mounting rack, a lower film covering and compressing barrel arranged on the mounting rack, an upper film covering and compressing barrel which is rotatably connected with the lower film covering and compressing barrel and is arranged to be capable of being switched between an opening state and a closing state, an adsorption mechanism which is arranged on the upper film covering and compressing barrel and is used for adsorbing a film to be unfolded, an air extractor arranged on the upper film covering and compressing barrel, a first heat sealing mechanism, a second heat sealing mechanism and a cutting mechanism which is connected with the upper film covering and compressing barrel and the lower film covering and is used for cutting off the film; go up the tectorial membrane and compress tightly the bucket and switch to closed state after, go up the tectorial membrane and compress tightly the bucket with tectorial membrane down and close, form the diolame chamber that holds ensiling bale of grass and film, the air extractor extraction in the diolame chamber.
The adsorption mechanism comprises an air exhaust shell and a plurality of suction nozzles arranged on the air exhaust shell, the air exhaust shell is movably arranged in the upper film covering and pressing barrel, and the air exhaust shell is connected with a vacuum generator.
The upper film covering and pressing barrel is provided with a third hydraulic cylinder which is connected with the air exhaust shell and is used for controlling the air exhaust shell to switch between the first adsorption position and the second adsorption position, and the upper film covering and pressing barrel is provided with a first containing groove for containing the air exhaust shell and a second containing groove for containing the suction nozzle.
The first heat sealing mechanism comprises a first heat sealing plate and a first fixing rod which is connected with the first heat sealing plate and connected with the upper film covering and pressing barrel; first heat-seal machine constructs and sets up two, covers the tight bucket of plastic film compression and switches to the closed condition after, two first heat-seal machine constructs and is located the relative both ends of silage bale respectively.
The second heat-sealing mechanism comprises a second heat-sealing plate, a second fixing rod connected with the second heat-sealing plate, a first boss connected with the second fixing rod and a first elastic element sleeved on the second fixing rod, the upper film covering and pressing barrel is provided with a mounting hole for the second fixing rod to pass through, the first elastic element is clamped between the upper film covering and pressing barrel and the first boss, and the length direction of the second heat-sealing plate is parallel to the axis of the silage grass bales.
The cutting mechanism comprises a cutting knife rest rotatably arranged on the lower film covering and pressing barrel, a pin shaft arranged at one end of the cutting knife rest, a sliding rod connected with the other end of the cutting knife rest and a cutter assembly arranged on the sliding rod, the upper film covering and pressing barrel is provided with a first sliding groove for inserting the pin shaft, the lower film covering and pressing barrel is provided with a second sliding groove for inserting the sliding rod, the first sliding groove is an arc-shaped groove, the axis of the first sliding groove is parallel to the rotating central line of the upper film covering and pressing barrel and the rotating central line of the cutting knife rest, and the length direction of the second sliding groove is perpendicular to the rotating central line of the cutting knife rest.
The cutter assembly comprises a cutter body, a connecting rod connected with the cutter body and a second elastic element which is sleeved on the connecting rod and is clamped between the cutter body and the sliding rod, the connecting rod is connected with the sliding rod, the lower laminating pressing barrel is provided with a cutter avoiding groove for the cutter body to pass through, and the cutter avoiding groove is positioned between the film roll and the film coating cavity.
The lower film pressing barrel is provided with a second hydraulic cylinder which is connected with the upper film pressing barrel and is used for controlling the upper film pressing barrel to be switched between a closed state and an open state.
The lower laminating pressing barrel is connected with the mounting frame in a rotating mode, and a fourth hydraulic cylinder connected with the lower laminating pressing barrel is arranged on the mounting frame.
The mounting bracket is rotatably connected with the connecting frame, and a first hydraulic cylinder which is connected with the mounting bracket and is used for controlling the mounting bracket to rotate is arranged on the connecting frame.
The silage bale film covering and pressing device adopts the mode of air exhaust and heat sealing for film covering and the split fixed-volume drum structure, can reduce the consumption of packaging films, saves time and labor for film covering work, and improves the film covering efficiency; and moreover, the film is covered by adopting a film covering barrel mode, and only one film is required to be covered on the straw bale, so that the material is saved.
Drawings
The description includes the following figures, the contents shown are respectively:
FIG. 1 is a schematic structural view of the compressing device for mulching film on silage bales of the present invention;
FIG. 2 is a schematic structural view of the compressing device for mulching film of silage bale at another angle;
FIG. 3 is a schematic view of the structure of the connection frame;
FIG. 4 is a schematic view of the structure of a roll of film;
FIG. 5 is a schematic view of the construction of the press roll;
FIG. 6 is a schematic structural view of the mounting bracket;
FIG. 7 is a partial structural schematic view of the mounting bracket;
FIG. 8 is a schematic structural view of an overlying film pressing barrel;
FIG. 9 is a schematic view of the upper film covering pressing barrel at another angle;
FIG. 10 is a schematic view of the structure of the support roll;
FIG. 11 is a schematic structural view of an overlying film pressing barrel;
FIG. 12 is a schematic view of the upper film covering pressing barrel at another angle;
FIG. 13 is a schematic view of the structure of the first heat-seal mechanism;
FIG. 14 is a schematic view of the structure of a second heat-seal mechanism;
FIG. 15 is a schematic view of the structure of the adsorption mechanism;
FIG. 16 is a schematic view of the structure of the cutting blade holder;
FIG. 17 is a schematic view of the structure of the slide bar;
FIG. 18 is a schematic view of the cutter assembly;
labeled as: 1. a connecting frame; 101. a through hole; 102. a support; 103. a through hole; 104. a support; 105. a through hole; 106. a rectangular groove; 107. a through hole; 2. rolling the film; 201. a film; 202. a reel; 3. A first hydraulic cylinder; 4. a compression roller; 5. a mounting frame; 501. a side plate; 502. a through hole; 503. a cylindrical boss; 504. a through hole; 505. a through hole; 506. a support; 507. a through hole; 508. a through hole; 509. a transverse plate; 510. a support; 511. a through hole; 6. a lower film covering compaction barrel; 601. a boss; 602. a boss; 603. a second chute; 604. an arc-shaped convex shell; 605. a through hole; 606. a cylindrical boss; 607. a fixed shaft; 608. An arc-shaped plate; 609. a through hole; 610. the cutter avoids the groove; 611. a through hole; 612. a semi-cylindrical protrusion; 613. An arc-shaped plate; 614. a through hole; 7. a support roller; 8. a second hydraulic cylinder; 9. a rotating shaft; 10. a third hydraulic cylinder; 11. covering a film pressing barrel; 1101. a semi-cylindrical shell; 1102. a support; 1103. a through hole; 1104. a first accommodating groove; 1105. a rectangular boss; 1106. a second accommodating groove; 1107. mounting holes; 1108. an air exhaust hole; 1109. an arc-shaped plate; 1110. a through hole; 1111. an arc-shaped slot; 1112. a cylindrical boss; 1113. a first chute; 1114. a threaded hole; 1115. a rectangular groove; 1116. a rectangular groove; 1117. a rectangular groove; 12. a first heat-seal mechanism; 1201. a first heat seal panel; 1202. a first fixing lever; 13. a second heat-sealing mechanism; 1301. a second heat seal panel; 1302. a second boss; 1303. a second fixing bar; 1304. a first elastic element; 1305. a first boss; 14. an adsorption mechanism; 1401. an air exhaust shell; 1402. a vent hole; 1403. a suction nozzle; 1404. a connection point; 15. an air extractor; 16. a fourth hydraulic cylinder; 17. cutting off the tool rest; 1701. a cylindrical boss; 1702. a through hole; 1703. a third chute; 18. a slide bar; 1801. a cylindrical boss; 1802. blind holes; 1803. a cylindrical rod; 1804. a cylindrical rod; 19. a cutter assembly; 1901. a cutter body; 1902. a second elastic element; 1903. a connecting rod.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings, for the purpose of helping those skilled in the art to understand more completely, accurately and deeply the conception and technical solution of the present invention, and to facilitate its implementation.
It should be noted that, in the following embodiments, the terms "first", "second" and "third" do not denote absolute differences in structure and/or function, nor do they denote a sequential order of execution, but rather are used for convenience of description.
As shown in fig. 1 to 18, the utility model provides a silage bale film pressing device, which comprises a mounting rack 5, a lower film pressing barrel 6 arranged on the mounting rack 5, an upper film pressing barrel 11 rotationally connected with the lower film pressing barrel 6 and set to be capable of switching between an open state and a closed state, an adsorption mechanism 14 arranged on the upper film pressing barrel 11 and used for adsorbing a film to be unfolded, an air extractor 15 arranged on the upper film pressing barrel 11, a first heat sealing mechanism 12 and a second heat sealing mechanism 13, and a cutting mechanism connected with the upper film pressing barrel 11 and the lower film pressing barrel 6 and used for cutting off the film; go up the tectorial membrane and compress tightly bucket 11 and switch to closed state after, go up the tectorial membrane and compress tightly bucket 11 and compress tightly bucket 6 closure with lower tectorial membrane, form the diolame chamber that holds ensiling bale of grass and film, air extractor 15 extracts the air in the diolame chamber.
Specifically, as shown in fig. 1 to 5, one end of the lower film pressing barrel 6 is rotatably connected to one end of the upper film pressing barrel 11 through a rotating shaft 9, and an axis of the rotating shaft 9 (i.e., a rotation center line of the upper film pressing barrel 11) is parallel to the first direction. Lower tectorial membrane compresses tightly bucket 6 has the interior cavity that holds the ensiling bale of grass, and the interior cavity that lower tectorial membrane compressed tightly bucket 6 is semi-circular cavity. Go up tectorial membrane and compress tightly bucket 11 also has the interior cavity that holds the ensilage bale, and the interior cavity that goes up tectorial membrane and compress tightly bucket 11 is semi-circular cavity. The axes of the inner cavities of the upper laminating pressing barrel 11 and the lower laminating pressing barrel 6 are parallel to the first direction. The upper bonding surface of the upper laminating pressing barrel 11 is a plane parallel to the first direction, the lower bonding surface of the lower laminating pressing barrel 6 is a plane parallel to the first direction, when last tectorial membrane compresses tightly bucket 11 and is in closed state, the last faying face that upper tectorial membrane compressed tightly bucket 11 and lower tectorial membrane compressed tightly the lower faying face laminating of bucket 6, it compresses tightly bucket 11 and the interior cavity intercommunication that lower tectorial membrane compressed tightly bucket 6 and upper tectorial membrane compressed tightly bucket 11 and lower tectorial membrane and is in coaxial state, the inner cavity that upper tectorial membrane compressed tightly bucket 11 and lower tectorial membrane compressed tightly bucket 6 formed the diolame chamber that holds ensiling bale and film this moment, ensiling bale is the cylinder, ensiling bale's diameter is less than the diameter that upper tectorial membrane compressed tightly bucket 11 and lower tectorial membrane compressed tightly the inner cavity of bucket 6, the inner cavity that upper tectorial membrane compressed tightly bucket 11 and lower tectorial membrane compressed tightly the inner cavity of bucket 6 the same size.
The mounting frame 5 is provided with a scroll, the film roll 2 is mounted on the scroll, the film roll 2 is formed by winding the film roll 2, and the axis of the scroll is parallel to the first direction. In the process that the upper film pressing barrel 11 is switched from the closed state to the open state, the adsorption mechanism 14 adsorbs the free end of the film, the film on the film roll 2 is gradually unfolded along with the gradual increase of the angle between the upper film pressing barrel 11 and the lower film pressing barrel 6, the film covers the lower film pressing barrel 6 and can fall into the inner cavity of the lower film pressing barrel 6, after the upper film pressing barrel 11 is completely switched to the open state, the angle between the upper film pressing barrel 11 and the lower film pressing barrel 6 is in the maximum state, the silage grass bundle to be packaged can be placed into the inner cavity of the lower film pressing barrel 6, the axis of the silage grass bundle is parallel to the first direction, the lower half of the silage grass bundle is wrapped by the film in the inner cavity of the lower film pressing barrel 6, then go up tectorial membrane pressing barrel 11 and need switch to closed state, go up tectorial membrane pressing barrel 11 and rotate downwards, go up tectorial membrane pressing barrel 11 and drive a part of film (the free end of this part of film still is adsorbed by adsorption device 14) and rotate downwards simultaneously, make this part of film parcel silage bale's first half, then carry out the heat-seal processing to the film of parcel on silage bale by first heat-seal mechanism 12 and second heat-seal mechanism 13, make the film wrap up in silage bale tightly, cutting mechanism cuts off the film simultaneously, make the film of parcel on silage bale separate with membrane book 2.
As shown in fig. 1, 2, 11, 12 and 15, the suction mechanism 14 includes a plurality of suction nozzles 1403 provided on a suction housing 1401, the suction housings 1401 are movably provided inside the upper film pressing tub 11, and the suction housing 1401 is connected to a vacuum generator. The vacuum generator is fixedly arranged on the upper film pressing barrel 11, the air-extracting shell 1401 is a shell structure with a hollow interior, and the upper film pressing barrel 11 is provided with a first containing groove 1104 for containing the air-extracting shell 1401 and a second containing groove 1106 for containing the suction nozzle 1403. The air-extracting shell 1401 is movably arranged in the first accommodating groove 1104, the moving direction of the air-extracting shell 1401 is parallel to a second direction, the second direction is perpendicular to the first direction, the second direction is parallel to the length direction of the upper film covering pressing barrel 11, and the length direction of the air-extracting shell 1401 is parallel to the first direction. The width of the first receiving slot 1104 is greater than the width of the air-extracting shell 1401, and the width directions of the first receiving slot 1104 and the air-extracting shell 1401 are parallel to the second direction. The suction nozzles 1403 are fixedly connected with the air exhaust shell 1401, all the suction nozzles 1403 are sequentially arranged along the length direction of the air exhaust shell 1401 and are distributed at equal intervals, the second containing grooves 1106 are arranged in a plurality, the number of the second containing grooves 1106 is the same as that of the suction nozzles 1403, the second containing grooves 1106 extend from the first containing grooves 1104 to the upper bonding surface of the upper film covering compression barrel 11, the length direction of the second containing grooves 1106 is parallel to the second direction, the length of the second containing grooves 1106 is larger than the diameter of the suction nozzles 1403, all the second containing grooves 1106 are sequentially arranged along the width direction of the upper film covering compression barrel 11 and are distributed at equal intervals, each suction nozzle 1403 is respectively located in one second containing groove 1106, and the width direction of the upper film covering compression barrel 11 is parallel to the first direction. The air-extracting housing 1401 has an air vent 1402, the air-extracting housing 1401 is connected to a vacuum generator through a plastic hose at the air vent 1402, and after the vacuum generator is operated, a negative pressure is generated at the suction nozzle 1403, so that the film can be sucked.
As shown in fig. 1, 2, 11, 12 and 15, a first end of the upper film covering compressing barrel 11 is rotatably connected to the lower film covering compressing barrel 6, a first receiving groove 1104 and a second receiving groove 1106 are disposed at a second end of the upper film covering compressing barrel 11, the first end and the second end of the upper film covering compressing barrel 11 are opposite ends of the upper film covering compressing barrel 11 in the length direction, a third hydraulic cylinder 10 connected to the air-extracting housing 1401 and used for controlling the air-extracting housing to switch between the first adsorption position and the second adsorption position is disposed on the upper film covering compressing barrel 11, the third hydraulic cylinder 10 is a telescopic hydraulic cylinder, one end of the third hydraulic cylinder 10 is connected to the air-extracting housing 1401, the other end of the third hydraulic cylinder 10 is connected to the upper film covering compressing barrel 11, when the third hydraulic cylinder 10 is telescopic, the air-extracting housing 1401 can be driven to move in the first receiving groove 1104, so that the air-extracting housing 1401 can switch between the first adsorption position and the second adsorption position, the distance between the first adsorption position and the first end of the upper film lamination pressing barrel 11 is greater than the distance between the second adsorption position and the first end of the upper film lamination pressing barrel 11. When the third hydraulic cylinder 10 extends, the air exhaust shell 1401 can be pushed to move towards a position far away from the first end of the upper film covering and pressing barrel 11; the third hydraulic cylinder 10, when retracted, pulls the suction housing 1401 towards a position close to the first end of the upper film pressing tub 11. In the process of drawing the film by the adsorption mechanism 14, the film is drawn between the upper film pressing barrel 11 and the lower film pressing barrel 6, and simultaneously, under the action of the third hydraulic cylinder 10, the air exhaust shell 1401 is moved to the position of the second adsorption mechanism 14 by the first adsorption mechanism 14, and the air exhaust shell 1401 drives the suction nozzle 1403 to move synchronously.
As shown in fig. 1, 2, 11 to 13, the first heat sealing mechanism 12 includes a first heat sealing plate 1201 and a first fixing bar 1202 connected to the first heat sealing plate 1201 and to the upper film pressing tub 11, and the first fixing bar 1202 functions to provide a mounting position in consideration of providing a mounting position for an externally powered device or providing a mounting position for adding other components; first heat-seal machine constructs 12 and sets up two, goes up the tectorial membrane and compresses tightly bucket 11 and switch to the closed condition after, goes up the tectorial membrane and compresses tightly bucket 11 and compress tightly bucket 6 with lower tectorial membrane and fold, and two first heat-seal machine constructs 12 and are located the relative both ends of silage bale respectively, and two first heat-seal machine constructs 12 and seals the film of folding together in the relative both ends of parcel silage bale respectively, make the film can not scatter. The first fixing rod 1202 is fixedly connected with the first heat-sealing plate 1201, the length direction of the first fixing rod 1202 is perpendicular to the first direction and the second direction, the first heat-sealing plate 1201 is a semicircular plate, the first fixing rod 1202 is fixedly connected with the first heat-sealing plate 1201, the first heat-sealing plate 1201 is positioned in the inner cavity of the upper film covering and pressing barrel 11, the first heat-sealing plate 1201 and the inner cavity of the upper film covering and pressing barrel 11 are coaxially arranged, the outer circular surface of the first heat-sealing plate 1201 is attached to the inner circular surface of the inner cavity of the upper film covering and pressing barrel 11, and the diameter of the first heat-sealing plate 1201 is larger than that of the silage grass bales. The first heat sealing plate 1201 is provided with a first heating element for generating heat, the first heating element is preferably a thermal resistor, the first heating element can generate heat after being electrified, the first heat sealing plate 1201 can be further heated, the first heat sealing plate 1201 is heated to a set temperature, and the heated first heat sealing plate 1201 is used for fusing and bonding films wrapped at the end portions of the silage bales together, so that the films at the axial end portions of the silage bales are fixed, and sealing is achieved.
As shown in fig. 1, 2, 11, 12 and 14, the second heat-sealing mechanism 13 includes a second heat-sealing plate 1301, a second fixing rod 1303 connected to the second heat-sealing plate 1301, a first boss 1305 connected to the second fixing rod 1303, and a first elastic element 1304 sleeved on the second fixing rod 1303, the upper film pressing barrel 11 has a mounting hole 1107 for passing the second fixing rod 1303, the first elastic element 1304 is sandwiched between the upper film pressing barrel 11 and the first boss 1305, and the length direction of the second heat-sealing plate 1301 is parallel to the axis of the silage bale. The length direction of the second fixing rod 1303 is perpendicular to the first direction and the second direction, the first boss 1305 and the second fixing rod 1303 are both cylinders, the first boss 1305 and the second fixing rod 1303 are coaxially arranged, the diameter of the first boss 1305 is larger than that of the second fixing rod 1303, one end of the second fixing rod 1303 is fixedly connected with the second heat sealing plate 1301, the first boss 1305 is fixedly connected with the other end of the second fixing rod 1303, the first elastic element 1304 is a cylindrical coil spring and a compression spring, the first elastic element 1304 is used for enabling the second heat sealing plate 1301 to be tightly attached to the rectangular groove 1117 of the overlying film pressing barrel 11 through the thrust of the spring, and the first elastic element 1304 is clamped between the outer wall surface of the overlying film pressing barrel 11 and the first boss 1305. The upper film covering and pressing barrel 11 is provided with a rectangular groove 1117 for accommodating a second heat sealing plate 1301, the second heat sealing plate 1301 is positioned between the second accommodating groove 1106 and the inner cavity of the upper film covering and pressing barrel 11, the length direction of the second heat sealing plate 1301 is parallel to the first direction, the width direction of the second heat sealing plate 1301 is parallel to the second direction, the length of the second heat sealing plate 1301 is greater than that of a silage grass bundle, the second heat sealing plate 1301 is positioned at the middle position in the length direction of the upper film covering and pressing barrel 11, and the inner cavity of the upper film covering and pressing barrel 11 is also positioned at the middle position in the length direction of the upper film covering and pressing barrel 11. The second heat sealing plate 1301 is provided with a second heating element for generating heat, the second heating element is preferably a thermal resistor, the second heating element can generate heat after being electrified, the second heat sealing plate 1301 can be further heated, the second heat sealing plate 1301 is heated to a set temperature, the heated second heat sealing plate 1301 is used for fusion-welding and bonding the end parts of the films wrapped on the outer circular surfaces of the silage bales together (at the moment, the films surround the outer circular surfaces of the silage bales for one circle, namely, the free ends of the films adsorbed by the adsorption mechanism 14 are fusion-welded and bonded with the film part below), and sealing is achieved.
As shown in fig. 1, fig. 2, fig. 11, fig. 12 and fig. 14, in this embodiment, two second fixing rods 1303 are provided, the two second fixing rods 1303 are respectively fixedly connected to two opposite ends of the second heat sealing plate 1301 in the length direction, and each second fixing rod 1303 is sleeved with a first elastic element 1304. The second heat seal plate 1301 is provided with a boss 1302, and the boss 1302 is used for contacting with the end face of the first heat seal plate to realize the sealing fit between the second heat seal mechanism and the first heat seal plate. Two bosses 1302 are arranged, the two bosses 1302 are respectively fixedly arranged at two opposite ends of the second heat-seal plate 1301 in the length direction, the two first heat-seal plates are located at the same side of the second heat-seal plate 1301, and each boss 1302 is respectively in contact with the end face of one first heat-seal plate.
As shown in fig. 1, 2, 11 and 12, the air extractor 15 is fixedly arranged on the upper film covering and compressing barrel 11, the air extractor 15 is connected with an air extracting hole 1108 arranged on the upper film covering and compressing barrel 11 through a plastic hose, the air extracting hole 1108 is communicated with the inner cavity of the upper film covering and compressing barrel 11, and one end of the plastic hose connected with the air extracting hole 1108 is arranged in a U shape and extends into the air extracting hole 1108. Last tectorial membrane compresses tightly bucket 11 and switches to the closed state after, aspirating hole 1108 is linked together with the diolame chamber, and air in the diolame chamber can be sucked to air extractor 15 after starting, under the effect of negative pressure for the film in the diolame chamber is hugged closely on ensilage bale's surface, does benefit to subsequent sealing. After the air content in the envelope cavity is reduced to a certain value, the first heat seal plate 1201 and the second heat seal plate 1301 perform heat seal treatment on the folded film. Adopt the mode of bleeding and heat-seal tectorial membrane, the heat-seal after bleeding earlier, the heat-seal tectorial membrane after the air in the bucket is taken out earlier is favorable to the reproduction fermentation of anaerobism more, improves the quality of silage bale.
As shown in fig. 1, 2, 7, 8, 11, 12, 16 to 18, the cutting mechanism is used for cutting the film wrapping the silage grass bale and the film roll 2 after the film sealing is finished, the cutting mechanism comprises a cutting knife rest 17 rotatably arranged on the lower film pressing barrel 6, a pin shaft arranged at one end of the cutting knife rest 17, a sliding rod 18 connected with the other end of the cutting knife rest 17 and a cutter assembly 19 arranged on the sliding rod 18, the upper film pressing barrel 11 is provided with a first sliding groove 1113 for inserting the pin shaft, the lower film pressing barrel 6 is provided with a second sliding groove 603 for inserting the sliding rod 18, the first sliding groove 1113 is an arc-shaped groove, the axis of the first sliding groove 1113 is parallel to the rotation center lines of the upper film pressing barrel 11 and the cutting knife rest 17, the radian of the first sliding groove 1113 is less than 180 degrees, the axis of the first sliding groove 1113 is parallel to the first direction, the length direction of the second sliding groove 603 is perpendicular to the rotation center line of the cutting knife rest 17, the length direction of the second sliding groove 603 is perpendicular to the first direction, and when the upper film pressing barrel 11 is in a closed state, the length direction of the second sliding groove 603 is perpendicular to the second direction.
The outer side wall of the lower film covering pressing barrel 6 is provided with a fixed shaft, the cutting tool rest 17 is provided with a shaft hole into which the fixed shaft is inserted, the axis of the fixed shaft is parallel to the first direction, and the axis of the fixed shaft and the axis of the lower film covering pressing barrel 6 are on the same straight line parallel to the length direction of the second sliding groove 603. The sliding rod 18 is slidably connected with one end of the cutting knife rest 17 in the length direction, the end of the cutting knife rest 17 in the length direction is provided with a third sliding chute 1703 allowing the end portion of the sliding rod 18 to be embedded, the length of the third sliding chute 1703 is larger than the diameter of the end portion of the sliding rod 18, a pin shaft is fixedly connected with the other end of the cutting knife rest 17 in the length direction, the axis of the pin shaft is parallel to the first direction, a fixed shaft is located between the two ends of the cutting knife rest 17 in the length direction, and the length direction of the sliding rod 18 is parallel to the first direction.
The cutting knife rest 17 is matched with the sliding rod 18, the pin shaft, the upper film covering pressing barrel 11 and the lower film covering pressing barrel 6 to form a rocker slider mechanism, the up-and-down movement of the film cutting knife is matched with the opening and closing of the two pressing barrels in a coordinated manner through design, the upper film covering pressing barrel 11 drives the cutting knife rest 17 to rotate through the pin shaft in the process that the upper film covering pressing barrel 11 is switched to an opening state, the cutting knife rest 17 drives the sliding rod 18 to move downwards along the length direction of the second sliding groove 603, the sliding rod 18 drives the cutting knife assembly 19 to synchronously move downwards, the cutting knife assembly 19 is separated from the thin film, and the damage of the cutting knife assembly 19 to bales and other objects is avoided; in the process of switching the upper film covering compression barrel 11 to the closed state, the upper film covering compression barrel 11 drives the cutting knife rest 17 to rotate through the pin shaft, the cutting knife rest 17 drives the sliding rod 18 to move upwards along the length direction of the second sliding groove 603, the sliding rod 18 drives the cutting knife assembly 19 to move upwards synchronously, the cutting knife assembly 19 is made to contact with the film, and the film is cut off at one time.
As shown in fig. 1, 2, 7, 8, 11, 12, 16 to 18, the cutter assembly 19 includes a cutter body 1901, a connecting rod 1903 connected to the cutter body 1901, and a second elastic element 1902 sleeved on the connecting rod 1903 and sandwiched between the cutter body 1901 and the sliding rod 18, the connecting rod 1903 is connected to the sliding rod 18, the lower film pressing barrel 6 has a cutter avoiding groove 610 for the cutter body 1901 to pass through, and the cutter avoiding groove 610 is located between the film roll 2 and the film coating cavity. The length direction of the connecting rod 1903 is parallel to the length direction of the second sliding groove 603, one end of the connecting rod 1903 in the length direction is fixedly connected with the sliding rod 18, the other end of the connecting rod 1903 in the length direction is fixedly connected with the cutter body 1901, the cutter body 1901 has a certain length, the length direction of the cutter body 1901 is parallel to the first direction, and the connecting rod 1903 is fixedly connected with the cutter body 1901 in the middle position of the cutter body 1901 in the length direction. The second elastic member 1902 is a cylindrical coil spring and is a compression spring, the second elastic member 1902 is sandwiched between the slide bar 18 and the cutter body 1901, and the second elastic member 1902 exerts an upward elastic force on the cutter body 1901 for cushioning when the film is cut. The cutter dodges the groove 610 and has certain length and the cutter dodges the length direction and the first direction parallel of groove 610, the cutter dodges the groove 610 and begins downwardly extending for the lower faying face that the tectorial membrane compressed tightly bucket 6 from lower tectorial membrane and compresses tightly the bottom surface of bucket 6 down, cutter body 1901 is located the cutter and dodges groove 610, cutter body 1901 rebound back, can pass the cutter and dodge groove 610 and stretch out to the top that the tectorial membrane compressed tightly the lower faying face of bucket 6 down, cutter body 1901 can compress tightly the film on the lower faying face of bucket 6 with being located lower tectorial membrane and cut off. After the cutter body 1901 cuts the film, the vacuum generator is turned off so that the suction nozzle 1403 can be separated from the film wrapped in the silage bale.
As shown in fig. 1 and 2, the lower film pressing barrel 6 is provided with a second hydraulic cylinder 8 connected to the upper film pressing barrel 11 and used for controlling the upper film pressing barrel 11 to switch between a closed state and an open state. Second pneumatic cylinder 8 is the telescopic pneumatic cylinder, and the one end of second pneumatic cylinder 8 and lower tectorial membrane compress tightly bucket 6 and be connected, and the other end of second pneumatic cylinder 8 and the tight bucket 11 of last tectorial membrane are connected, and when second pneumatic cylinder 8 is flexible, can drive the tectorial membrane and compress tightly bucket 11 and rotate for it compresses tightly bucket 11 and can switch between open mode and closed state to go up the tectorial membrane.
As shown in fig. 1 and 2, the mounting frame 5 is rotatably connected to the connecting frame 1, and the connecting frame 1 is provided with a first hydraulic cylinder 3 connected to the mounting frame 5 and used for controlling the mounting frame 5 to rotate. First pneumatic cylinder 3 is the telescopic pneumatic cylinder, and the one end and the mounting bracket 5 of first pneumatic cylinder 3 are connected, and the other end and the link 1 of first pneumatic cylinder 3 are connected, and when first pneumatic cylinder 3 is flexible, can drive mounting bracket 5 and rotate from top to bottom, and first pneumatic cylinder 3 sets up two, and two first pneumatic cylinders 3 are located the collinear with the first direction looks parallel. The main part of link 1 is curved stock structure, on its left side, it has the through-hole 101 perpendicular with the normal direction of front surface to open, be equipped with support 102 below the main part, it has the through-hole 103 perpendicular with support 102 front surface to open on support 102 left side, be equipped with the support 104 along the vertical central plane symmetric distribution of pole in main part right side top, it has through-hole 105 to open in support 104 department, be equipped with the rectangular channel 106 that runs through from the top down on the stock right side, it has a through-hole 107 perpendicular with the main part front plane to open on the stock right side. The main structure of the mounting frame 5 is a 509 structure composed of two side plates 501 and a horizontal plate, and the side plates 501 and the horizontal plate 509 are connected by welding. The arc-shaped end of the side plate 501 is provided with a through hole 502. On the front and rear surfaces near the right side of the through hole 502, cylindrical bosses 503 are provided with their center lines oriented perpendicularly to the front and rear surfaces. A through hole 504 is formed on the right side of the cylindrical boss 503 with its centerline perpendicular to the front surface. A through hole 505 is opened below the through hole 504, and the center line is also perpendicular to the front surface. A support 506 symmetrical along the center plane of the lower surface is provided on the lower surface of the side plate 501, and a through hole 507 is provided in the axial direction of the support 506. A through hole 508 is formed at the right side of the through hole 507, and the center line thereof is perpendicular to the front and rear surfaces of the side plate 501. The horizontal plate 509 is perpendicular to the two side plates 501, and a symmetrical support 510 is disposed on the upper surface of the horizontal plate 509, and the symmetrical plane is a vertical plane in the middle of the upper surface of the side plates 501. The holder 510 is provided with a through hole 511 in the axial direction. When the mounting frame 5 is assembled, the cylindrical boss 503 is inserted into the through hole 107, and the mounting frame 55 can rotate around the axis of the through hole 107, and the cylindrical boss 503 is in clearance fit with the through hole 107.
As shown in fig. 1 and 2, the lower film pressing barrel 6 is rotatably connected to the mounting frame 5, the mounting frame 5 is provided with a fourth hydraulic cylinder 16 connected to the lower film pressing barrel 6, and a rotation center line of the lower film pressing barrel 6 when rotating with respect to the mounting frame 5 is parallel to the first direction. Fourth pneumatic cylinder 16 is the telescopic pneumatic cylinder, and the one end and the mounting bracket 5 of fourth pneumatic cylinder 16 are connected, and the other end and the tectorial membrane of fourth pneumatic cylinder 16 compress tightly bucket 6 down and are connected, and when fourth pneumatic cylinder 16 was flexible, can drive down the tectorial membrane and compress tightly bucket 6 and rotate.
As shown in fig. 1 and 2, a plurality of supporting rollers 7 are arranged in the inner cavity of the lower mulching film pressing barrel 6, the supporting rollers 7 are rotatably connected with the lower mulching film pressing barrel 6, the supporting rollers 7 are cylindrical, the axis of each supporting roller 7 is parallel to the first direction, the outer circular surface of each supporting roller 7 is in contact with a film falling into the inner cavity of the lower mulching film pressing barrel 6, the supporting rollers 7 support silage bales, and the supporting rollers 7 are distributed at different positions in the inner cavity of the lower mulching film pressing barrel 6. In the embodiment, the number of the supporting rollers 7 is four, the four supporting rollers 7 are distributed in a rectangular shape, and each supporting roller 7 and the other supporting roller 7 are respectively positioned on the same straight line parallel to the first direction to form four-point support for the silage bales. And in the closing process of the upper film covering and pressing barrel, the straw bundle can rotate along with the supporting roller 7, so that the excessive stretching of the film can be prevented.
As shown in fig. 1 and 2, two pressing rollers 4 are disposed on the mounting frame 5, a gap is formed between the two pressing rollers 4, an axis of the pressing roller 4 is parallel to the first direction, the pressing roller 4 is disposed between the film roll 2 and the cutter escape groove 610, and the film from the film roll 2 passes through between the two pressing rollers 4.
The working principle of the silage bale film covering and pressing device with the structure is as follows:
when the hydraulic machine is not in work, the first hydraulic cylinder 3 is in a contraction state, and the mounting frame 5 is in a vertical state at the moment. When the device works, the first hydraulic cylinder 3 extends, the mounting frame 5 rotates downwards and finally is in a horizontal state, the upper film covering and pressing barrel 11 is in a closed state, the film passes through the two pressing rollers 4, the free end of the film is positioned between the upper film covering and pressing barrel 11 and the lower film covering and pressing barrel 6, the third hydraulic cylinder 10 extends to push the air exhaust shell 1401 to move from the second adsorption position to the first adsorption position, the air exhaust shell 1401 drives the suction nozzle 1403 to move synchronously, so that the suction nozzle 1403 moves to a position aligned with the free end of the film on the film roll 2, then the vacuum generator is started, the suction nozzle 1403 adsorbs the free end of the film, then the second hydraulic cylinder 8 extends to push the upper film covering and pressing barrel 11 to rotate upwards, the upper film covering and pressing barrel 11 is switched from the closed state to the open state, the upper film covering and pressing barrel 11 is unfolded horizontally, the adsorption mechanism 14 pulls the film to drive the film roll 2 on the reel to rotate, the film on the film roll 2 is gradually unfolded (the film has a certain stretching characteristic, the stretching rate of the film adopted in the embodiment is lower than 50% but higher than 35%, the length of the unfolded film is enough to realize one circle of silage bale film wrapping), the upper film covering and pressing barrel 11 rotates and simultaneously drives the cutting knife rest 17 to rotate, the cutting knife rest 17 drives the cutter body 1901 to move downwards through the sliding rod 18, the third hydraulic cylinder 10 contracts in the rotating process of the upper film covering and pressing barrel 11, the air exhaust shell 1401 is pulled to move from the first adsorption position to the second adsorption position, and the air exhaust shell 1401 drives the suction nozzle 1403 to move synchronously;
then, the formed silage grass bundles are placed into an inner cavity of a lower film covering compression barrel 6, then a second hydraulic cylinder 8 contracts to pull an upper film covering compression barrel 11 to rotate downwards, so that the upper film covering compression barrel 11 is switched from an open state to a closed state, the upper film covering compression barrel 11 rotates and simultaneously drives a cutting knife rest 17 to rotate, the cutting knife rest 17 drives a cutter body 1901 to move upwards through a sliding rod 18, when the upper film covering compression barrel 11 is switched to the closed state, the upper film covering compression barrel 11 and the lower film covering compression barrel 6 are completely folded to form a film covering cavity, at the moment, the cutter body 1901 penetrates through a cutter avoidance groove 610 to cut off the films covering the silage grass bundles and the rest films on a film roll 2, then an air pump 15 starts to work to pump air in the film covering cavity (one end of a plastic pipe, which is connected with the air pumping hole 1108 by the air pump 15, is arranged in a u shape and extends into the film covering cavity, namely, the hole of the pipe faces upwards, the inner upper surface of the upper film covering and pressing barrel is adhered to avoid the separation of the film and the silage grass bales), after the air extractor 15 works for a period of time, the air content in the film covering cavity is reduced to a certain value, and then the first heat sealing mechanism 12 and the second heat sealing mechanism 13 carry out heat sealing treatment on the film covering the silage grass bales to enable the silage grass bales to be covered with a layer of film;
the third hydraulic cylinder 10 extends to push the air exhaust shell 1401 to move from the second adsorption position to the first adsorption position, the air exhaust shell 1401 drives the suction nozzle 1403 to move synchronously, so that the suction nozzle 1403 moves to a position aligned with the free end of the film on the film roll 2, then the vacuum generator is started, and the suction nozzle 1403 adsorbs the free end of the film; then the extension of fourth pneumatic cylinder 16 promotes down the tectorial membrane and compresses tightly bucket 6 and rotate, makes down the tectorial membrane compress tightly bucket 6 and rotate to vertical state, then the extension of second pneumatic cylinder 8, promotes the tectorial membrane and compresses tightly bucket 11 and rotate, makes and goes up the tectorial membrane and compress tightly bucket 11 and switch to the state of opening by the closed condition, goes up the tectorial membrane and compresses tightly bucket 11 and the opening between the bucket 6 reaches the setting value after, the silage bale that the parcel has the film can be followed and is covered tightly bucket 11 and the opening that forms between the bucket 6 and drop downwards.
The invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-described manner. Various insubstantial improvements are made by adopting the method conception and the technical proposal of the utility model; or without improvement, the above conception and technical solution of the present invention can be directly applied to other occasions, all within the protection scope of the present invention.

Claims (10)

1. The silage bale film covering and compressing device is characterized by comprising a mounting rack, a lower film covering and compressing barrel arranged on the mounting rack, an upper film covering and compressing barrel which is rotatably connected with the lower film covering and compressing barrel and is arranged to be capable of being switched between an opening state and a closing state, an adsorption mechanism which is arranged on the upper film covering and compressing barrel and is used for adsorbing a film to be unfolded, an air extractor arranged on the upper film covering and compressing barrel, a first heat sealing mechanism, a second heat sealing mechanism and a cutting mechanism which is connected with the upper film covering and compressing barrel and the lower film covering and is used for cutting off the film; go up the tectorial membrane and compress tightly the bucket and switch to closed state after, go up the tectorial membrane and compress tightly the bucket with tectorial membrane down and close, form the diolame chamber that holds ensiling bale of grass and film, the air extractor extraction in the diolame chamber.
2. The ensiling bale film covering and pressing device as claimed in claim 1, wherein the suction mechanism comprises a plurality of suction nozzles arranged on the suction housing, the suction housing is movably arranged inside the upper film covering and pressing barrel, and the suction housing is connected with a vacuum generator.
3. The ensiling bale membrane pressing device according to claim 2, wherein the upper membrane pressing barrel is provided with a third hydraulic cylinder connected with the air-extracting housing and used for controlling the air-extracting housing to switch between the first adsorption position and the second adsorption position, and the upper membrane pressing barrel is provided with a first accommodating groove for accommodating the air-extracting housing and a second accommodating groove for accommodating the suction nozzle.
4. A bale mulch applicator as in any one of claims 1 to 3 wherein the first heat sealing mechanism includes a first heat seal panel and a first stationary bar connected to the first heat seal panel and to the upper mulch applicator barrel; first heat-seal machine constructs and sets up two, covers the tight bucket of plastic film compression and switches to the closed condition after, two first heat-seal machine constructs and is located the relative both ends of silage bale respectively.
5. A bale film pressing apparatus as claimed in any one of claims 1 to 3, wherein the second heat-sealing mechanism comprises a second heat-sealing plate, a second fixing rod connected to the second heat-sealing plate, a first boss connected to the second fixing rod, and a first elastic element sleeved on the second fixing rod, the upper bale film pressing barrel has a mounting hole for the second fixing rod to pass through, the first elastic element is sandwiched between the upper bale film pressing barrel and the first boss, and the length direction of the second heat-sealing plate is parallel to the axis of the bale.
6. The ensiling bale film covering and pressing device according to any one of claims 1 to 3, wherein the cutting mechanism comprises a cutting knife rest rotatably arranged on the lower film covering and pressing barrel, a pin shaft arranged at one end of the cutting knife rest, a sliding rod connected with the other end of the cutting knife rest, and a cutter assembly arranged on the sliding rod, the upper film covering and pressing barrel is provided with a first sliding groove into which the pin shaft is inserted, the lower film covering and pressing barrel is provided with a second sliding groove into which the sliding rod is inserted, the first sliding groove is an arc-shaped groove, the axis of the first sliding groove is parallel to the rotation center lines of the upper film covering and pressing barrel and the cutting knife rest, and the length direction of the second sliding groove is perpendicular to the rotation center line of the cutting knife rest.
7. The ensiling bale membrane pressing device according to claim 6, wherein the cutter assembly comprises a cutter body, a connecting rod connected with the cutter body, and a second elastic element sleeved on the connecting rod and clamped between the cutter body and the sliding rod, the connecting rod is connected with the sliding rod, the lower membrane pressing barrel is provided with a cutter avoiding groove for the cutter body to pass through, and the cutter avoiding groove is positioned between the membrane roll and the membrane coating cavity.
8. The silage bale film pressing device as claimed in any one of claims 1 to 3, wherein the lower film pressing barrel is provided with a second hydraulic cylinder which is connected with the upper film pressing barrel and is used for controlling the upper film pressing barrel to switch between a closed state and an open state.
9. The silage bale film pressing device as claimed in any one of claims 1 to 3, wherein the lower film pressing barrel is rotatably connected with the mounting frame, and a fourth hydraulic cylinder connected with the lower film pressing barrel is arranged on the mounting frame.
10. The silage bale film pressing device according to any one of claims 1 to 3, wherein the mounting frame is rotatably connected with a connecting frame, and a first hydraulic cylinder connected with the mounting frame and used for controlling the mounting frame to rotate is arranged on the connecting frame.
CN202022641446.6U 2020-11-16 2020-11-16 Silage bale tectorial membrane closing device Expired - Fee Related CN214178139U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022641446.6U CN214178139U (en) 2020-11-16 2020-11-16 Silage bale tectorial membrane closing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022641446.6U CN214178139U (en) 2020-11-16 2020-11-16 Silage bale tectorial membrane closing device

Publications (1)

Publication Number Publication Date
CN214178139U true CN214178139U (en) 2021-09-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022641446.6U Expired - Fee Related CN214178139U (en) 2020-11-16 2020-11-16 Silage bale tectorial membrane closing device

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112262661A (en) * 2020-11-16 2021-01-26 安徽工程大学 Silage bale tectorial membrane closing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112262661A (en) * 2020-11-16 2021-01-26 安徽工程大学 Silage bale tectorial membrane closing device
CN112262661B (en) * 2020-11-16 2024-04-26 安徽工程大学 Silage bale tectorial membrane closing device

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Granted publication date: 20210914