CN214140433U - Station conversion device - Google Patents
Station conversion device Download PDFInfo
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- CN214140433U CN214140433U CN201922171908.XU CN201922171908U CN214140433U CN 214140433 U CN214140433 U CN 214140433U CN 201922171908 U CN201922171908 U CN 201922171908U CN 214140433 U CN214140433 U CN 214140433U
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- belt
- belt wheel
- conveyor belt
- vertical wall
- linear motor
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- 238000006243 chemical reaction Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 abstract description 5
- 238000007639 printing Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model relates to the field of printing and binding, in particular to a station conversion device, which comprises a first conveyor belt, a first belt wheel matched with the first conveyor belt, a transfer mechanism and a leveling mechanism; the transfer mechanism comprises a second conveying belt, a second belt wheel matched with the second conveying belt, a third conveying belt arranged perpendicular to the second conveying belt and a third belt wheel matched with the third conveying belt; the leveling mechanism comprises a platform, a first vertical wall vertical to the platform, a second vertical wall vertical to the platform and the first vertical wall, a first chute formed in the first vertical wall, a first linear motor matched with the first chute, and a first baffle fixedly connected with the first linear motor; the first belt wheel, the second belt wheel and the third belt wheel are provided with a motor and a speed controller; the first belt wheel is in continuous transmission, and the second belt wheel and the third belt wheel are controlled by the same speed controller and are in synchronous intermittent transmission; the minimum point of third conveyer belt is higher than the upper surface of platform, the utility model discloses can realize automatic switching station.
Description
Technical Field
The utility model relates to a printing field of binding especially relates to a station conversion equipment.
Background
With the development of science and technology, people can acquire knowledge from networks and electronic books, but the knowledge dissemination of books is still a main knowledge dissemination channel, and the productivity needs to be improved along with the social development. The printed books are printed in batches, and the number of the printed books is considerable. The printing industry has stations such as sealing glue, notches, flaps and the like, books are manually stacked after each station is finished in the production process at the current stage, and the conversion among different stations is finished manually and is carried from the previous station to the next station.
During printing production, books are transported to outside the gluing line body after the gluing of gluing line body, need 2 workers to pile up books, carry to the plinth line body by 1 workman with piling up the book, carry out the plinth operation, production process need consume 3 workers and operate, greatly influence production efficiency
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a station conversion equipment to solve above-mentioned problem, realize sealing the automatic transfer of glue station to the plinth station, realize automated production's purpose.
In order to achieve the above object, the utility model provides a following scheme:
a station switching device is characterized in that: the automatic leveling device comprises a first conveyor belt, a first belt wheel matched with the first conveyor belt, a transfer mechanism and a leveling mechanism;
the transfer mechanism comprises a second conveying belt, a second belt wheel matched with the second conveying belt, a third conveying belt arranged perpendicular to the second conveying belt and a third belt wheel matched with the third conveying belt;
the leveling mechanism comprises a platform, a first vertical wall vertical to the platform, a second vertical wall vertical to the platform and the first vertical wall, a first chute formed in the first vertical wall, a first linear motor matched with the first chute, and a first baffle fixedly connected with the first linear motor;
the first belt wheel, the second belt wheel and the third belt wheel are driven by a motor, and the motor is connected with a speed controller; the first belt wheel is in continuous transmission, and the second belt wheel and the third belt wheel are controlled by the same speed controller and are in synchronous intermittent transmission;
the lowest point of the third conveyor belt is higher than the upper surface of the platform.
Preferably, the first conveyor belt runs at a speed of 0.2 m/s.
Preferably, the running speed of the second conveyor belt and the third conveyor belt is more than or equal to 0.2 m/s.
Preferably, the included angle alpha between the side view direction axis of the third belt wheel and the horizontal direction is more than or equal to 10 degrees.
Preferably, the number of the first belt wheel, the second belt wheel and the third belt wheel is 2.
Preferably, the included angle beta between the connecting line of the two belt wheels in the main viewing direction of the third conveying belt and the horizontal direction is less than or equal to 10 degrees.
Preferably, a baffle is arranged between the second conveyor belt and the third conveyor belt; the baffle is fixedly installed after extending out of a gap between the second conveyor belt and the third conveyor belt through a fixing rod.
Preferably, a second chute is formed in the second vertical wall, a second linear motor is connected in the second chute in a matching manner, and a second baffle is fixedly connected to the second linear motor.
Preferably, the driving force of the first linear motor is less than the driving force of the second linear motor.
The utility model discloses has following technological effect:
the utility model is provided with a transfer mechanism to transfer the books on the first conveyor belt to the platform; meanwhile, the stacked books are respectively sorted from the front direction, the rear direction and the left direction and the right direction through the first baffle and the second baffle which are connected with the first motor and the second motor, so that manual operation is completely replaced, and the production efficiency is greatly improved; the utility model discloses first conveyer belt links to each other with sealing the glue station, second conveyer belt third conveyer belt sets up fixed angle, first conveyer belt transmits books to the second with constant speed, on the third conveyer belt, second conveyer belt third conveyer belt is synchronous intermittent type operation, books can accumulate to vertical pile up the state on the second conveyer belt third conveyer belt, through second third conveyer belt operation book pile conveying to the platform, be located between first baffle and the second founds the wall, promote first baffle through a linear electric motor and neatly put the book pile to reining mouthful line entrance, thereby realize automated production.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic sectional view A-A of FIG. 1;
FIG. 3 is a schematic front view of a third conveyor belt;
fig. 4 is a rear view of the leveling mechanism.
The automatic book reading device comprises a base, a first belt wheel, a second belt wheel, a first sliding groove, a first linear motor, a second linear motor, a baffle 1101, a second linear motor, a second baffle 1201, a second sliding groove, a book stack 14, a second vertical wall 15 and a baffle 16, wherein the first belt wheel is 1, the first belt wheel is 2, the second belt wheel is 3, the second belt wheel is 4, the second belt wheel is 5, the third belt wheel is 6, the third belt wheel is 7, the platform is 8, the first vertical wall is 9, the first sliding groove is 10, the first sliding groove is 11, the first linear motor is 1101, the first baffle is 12, the.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
The first embodiment is as follows:
as shown in fig. 1-4, a station switching device includes a first conveyor belt 1, a first belt pulley 2 engaged with the first conveyor belt 1, a transfer mechanism, and a leveling mechanism;
the transfer mechanism comprises a second conveyor belt 4, a second belt wheel 5 matched with the second conveyor belt 4, a third conveyor belt 7 arranged perpendicular to the second conveyor belt 4 and a third belt wheel 6 matched with the third conveyor belt 7;
the leveling mechanism comprises a platform 8, a first vertical wall 9 perpendicular to the platform 8, a second vertical wall 15 perpendicular to the platform 8 and the first vertical wall 9, a first sliding groove 10 formed in the first vertical wall 9, a first linear motor 11 matched with the first sliding groove 10, and a first baffle 1101 fixedly connected with the first linear motor 11, wherein the first linear motor 11 pushes the baffle to push a book stack 14, so that the book stack 14 can enter a line body of a plinth hole in order;
the first belt wheel 2, the second belt wheel 5 and the third belt wheel 6 are driven by a motor, and the motor is connected with a speed controller; the first belt wheel 2 is in continuous transmission, the second belt wheel 5 and the third belt wheel 6 are controlled by the same speed controller and are in synchronous intermittent transmission, so that the books 3 on the first conveyor belt 1 form a book pile 14 on the second conveyor belt 4 and the third conveyor belt 7;
the parameters related to each conveyor belt are as follows:
the lowest point of the third conveyor belt 7 is higher than the upper surface of the platform 8, so that the book stack 14 falls normally onto the platform 8 without tilting and turning.
The running speed of the first conveyor belt 1 is 0.2m/s, so that the books 3 are fed onto the second conveyor belt 4 and the third conveyor belt 7 at a constant speed.
The second conveyor 4 and the third conveyor 7 run at a speed of 0.4m/s for a period of 3s, the stop time at 3s, and the total cycle at 6s (the speed, time, and stop time of the second conveyor 4 and the third conveyor 7 are determined by the particular production line conditions and can be adjusted depending on the particular production line used) so that no overlapping problem occurs between the on-belt stack 14 and the next stack 14.
The included angle alpha between the side view direction axis of the third belt wheel 6 and the horizontal direction is 10 degrees.
The number of the first belt wheel 2, the second belt wheel 5 and the third belt wheel 6 is 2.
The angle beta between the connecting line of the two belt wheels of the third conveyor belt 7 in the main view direction and the horizontal direction is 10 degrees.
The platform 8 of this embodiment is fixedly mounted on the flap line body of the prior art, and controls the speed controller selected by the first belt pulley 2 to be the SKI600 series controller, and controls the speed controller selected by the second belt pulley 5 and the third belt pulley 6 to be the PLC08 controller, which are all the prior art and are not described herein again.
The working process of the embodiment is as follows:
the books 3 are conveyed by the first conveyor belt 1 at a constant speed, at the moment, the second conveyor belt 4 and the third conveyor belt 7 are in a stop state, each book 3 falls off after being conveyed to the end part, the book falls on the third conveyor belt 7 through a slope formed by the second conveyor belt 4, a book stack 14 is formed between the second conveyor belt 4 and the third conveyor belt 7, at the moment, the second conveyor belt 4 and the third conveyor belt 7 start to run, the book stack 14 is synchronously moved through the second conveyor belt 4 and the third conveyor belt 7 and is transmitted to the platform 8, the book stack is positioned between the second vertical wall 15 and the first baffle 1101, the first baffle 1101 is driven by the first linear motor 11 to be pushed to the book stack 14, the book stack 14 is regularly pushed to the second vertical wall 15, a flap line body inlet is arranged at the second vertical wall 15, the books 3 are formed into the book stack 14 through the intermittent synchronous movement of the second conveyor belt 4 and the third conveyor belt 7, and then the book stack 14 is pushed to the flap line body inlet, and a cycle of whole station conversion is completed, and the production efficiency is improved.
Example two
As shown in fig. 1 to 4, a station changing apparatus of the present embodiment is different from the first embodiment only in that a baffle 16 is provided between the second conveyor belt 4 and the third conveyor belt 7; the baffle 16 is fixedly installed after extending out of the gap between the second conveyor belt 4 and the third conveyor belt 7 through a fixing rod. A second chute 13 is formed in the second vertical wall 15, a second linear motor 12 is connected in the second chute 13 in a matching manner, and a second baffle 1201 is fixedly connected to the second linear motor 12. The driving force of the first linear motor 11 is less than the driving force of the second linear motor 12.
The parameters related to each conveyor belt are as follows:
the second conveyor belt 4 and the third conveyor belt 7 were operated at a speed of 0.5 m/s.
The angle alpha between the side view direction axis of the third belt wheel 6 and the horizontal direction is 12 degrees.
The angle beta between the connecting line of the two belt wheels in the main viewing direction of the third conveyor belt 7 and the horizontal direction is 8 degrees.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description of the present invention, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (9)
1. A station switching device is characterized in that: the device comprises a first conveyor belt (1), a first belt wheel (2) matched with the first conveyor belt (1), a transfer mechanism and a flattening mechanism;
the transfer mechanism comprises a second conveying belt (4), a second belt wheel (5) matched with the second conveying belt (4), a third conveying belt (7) vertically arranged with the second conveying belt (4) and a third belt wheel (6) matched with the third conveying belt (7);
the leveling mechanism comprises a platform (8), a first vertical wall (9) perpendicular to the platform (8), a second vertical wall (15) perpendicular to the platform (8) and the first vertical wall (9), a first sliding groove (10) formed in the first vertical wall (9), a first linear motor (11) matched with the first sliding groove (10), and a first baffle (1101) fixedly connected to the first linear motor (11);
the first belt wheel (2), the second belt wheel (5) and the third belt wheel (6) are driven by a motor, and the motor is connected with a speed controller; the first belt wheel (2) is in continuous transmission, and the second belt wheel (5) and the third belt wheel (6) are controlled by the same speed controller and synchronously and intermittently transmit;
the lowest point of the third conveyor belt (7) is higher than the upper surface of the platform (8).
2. A station changing apparatus according to claim 1, wherein: the running speed of the first conveyor belt (1) is 0.2 m/s.
3. A station changing apparatus according to claim 2, wherein: the running speeds of the second conveyor belt (4) and the third conveyor belt (7) are more than or equal to 0.2 m/s.
4. A station changing apparatus according to claim 1, wherein: the included angle alpha between the side view direction axis of the third belt wheel (6) and the horizontal direction is more than or equal to 10 degrees.
5. A station changing apparatus according to claim 1, wherein: the number of the first belt wheel (2), the second belt wheel (5) and the third belt wheel (6) is 2.
6. A station changing apparatus according to claim 1, wherein: the included angle beta between the central line of the two belt wheels in the main viewing direction of the third conveyor belt (7) and the horizontal direction is less than or equal to 10 degrees.
7. A station changing apparatus according to claim 1, wherein: a baffle (16) is arranged between the second conveyor belt (4) and the third conveyor belt (7); the baffle (16) is fixedly installed after extending out of a gap between the second conveyor belt (4) and the third conveyor belt (7) through a fixing rod.
8. A station changing apparatus according to claim 1, wherein: a second sliding groove (13) is formed in the second vertical wall (15), a second linear motor (12) is connected in the second sliding groove (13) in a matching mode, and a second baffle plate (1201) is fixedly connected to the second linear motor (12).
9. A station changing apparatus according to claim 8, wherein: the driving force of the first linear motor (11) is less than that of the second linear motor (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922171908.XU CN214140433U (en) | 2019-12-06 | 2019-12-06 | Station conversion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922171908.XU CN214140433U (en) | 2019-12-06 | 2019-12-06 | Station conversion device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214140433U true CN214140433U (en) | 2021-09-07 |
Family
ID=77520862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922171908.XU Active CN214140433U (en) | 2019-12-06 | 2019-12-06 | Station conversion device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214140433U (en) |
-
2019
- 2019-12-06 CN CN201922171908.XU patent/CN214140433U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A workstation conversion device Effective date of registration: 20231207 Granted publication date: 20210907 Pledgee: Industrial and Commercial Bank of China Limited Gaobeidian Branch Pledgor: Hebei xinzhaoyuan Printing Co.,Ltd. Registration number: Y2023980070274 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |