CN214134337U

CN214134337U - Tapping machine autoloading ware

Info

Publication number: CN214134337U
Application number: CN202022282324.2U
Authority: CN
Inventors: 马宝来; 郭帅政
Original assignee: Tianjin Yishi Machine Tool Co ltd
Current assignee: Tianjin Yishi Machine Tool Co ltd
Priority date: 2020-10-14
Filing date: 2020-10-14
Publication date: 2021-09-07
Anticipated expiration: 2030-10-14

Abstract

The utility model relates to the technical field of automatic feeding, and discloses an automatic feeder of a tapping machine, which comprises a feeding station, a tapping station and a conveying mechanism; the material loading station is used for automatic feeding, the tapping station is used for installing a tapping machine to carry out tapping operation, and the conveying mechanism can remove the material of the tapping station when handing over the material of the material loading station to the tapping station. The utility model discloses a with the special messenger operation, change into the part-time operation, can realize alone taking into account simultaneously and operate multiple equipment, reduced the cost of labor, improved production efficiency.

Description

Tapping machine autoloading ware

Technical Field

The utility model relates to an autoloading technical field especially relates to a tapping machine autoloading ware.

Background

Each device for feeding and discharging the original tapping machine needs one operator for full-time operation, and 30 seconds are needed for finishing the processing of one workpiece, so that the operator always needs to be beside a machine tool in the process. Thus, the workload is large for workers, and the working strength is high; for enterprises, labor cost is high, and production efficiency is low.

In view of this, the utility model discloses a tapping machine designs special feeding mechanism, a tapping machine autoloader promptly.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a tapping machine autoloading ware for the cost of labor is high in solving current tapping machine operation, and production efficiency is low, the big problem of workman intensity of labour.

In order to achieve the above object, the utility model provides a following technical scheme:

an automatic feeder of a tapping machine comprises a feeding station, a tapping station and a conveying mechanism; the material loading station is used for automatic feeding, the tapping station is used for installing a tapping machine to carry out tapping operation, and the conveying mechanism can remove the material of the tapping station when handing over the material of the material loading station to the tapping station.

Further, the material loading station comprises a material loading cabinet body, a through hole used for installing a material loading disc is formed in the top surface of the material loading cabinet body, a material loading port is formed in the material loading disc, a material loading mechanism is installed in the material loading cabinet body, and the material loading mechanism corresponds to the material loading port and is installed.

Further, feed mechanism includes swing structure and sharp feed structure.

Furthermore, swing structure installs the bottom of the material loading cabinet body, it includes swing cylinder and swing cylinder connecting axle.

Further, the straight line feeding structure comprises a standby feeding bin and a supply feeding bin, the standby feeding bin and the supply feeding bin are identical in structure and are both mounted on the straight line feeding platform.

Further, the linear feeding table comprises a feeding level lower plate, a feeding level upper plate and a rotating shaft, and the feeding level lower plate and the feeding level upper plate are both fixed on the rotating shaft.

Further, feed bin and supply feed bin all include material loading roof, material loading ejector pin, material loading guide bar and material loading deflector on the standby to and material loading drive assembly, material loading guide bar fixed mounting be in between material loading hypoplastron and the material loading upper plate, material loading guide bar slip cap is established on the material loading guide bar, the material loading ejector pin runs through material loading upper plate is installed on the material loading guide bar, its tip is installed material loading roof.

Further, a feeding limiting plate is mounted on the upper surface of the feeding cabinet body.

Furthermore, the conveying mechanism stretches across the upper part of the feeding station and the tapping station and comprises a conveying driving structure and two conveying clamps.

Further, the tapping station includes the tapping cabinet body, and is located tapping positioning fixture on the tapping cabinet body.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model discloses specially after this set of automatic feeding is increased to the tapping machine, with the special messenger's operation, change the part-time operation into, can realize alone taking into account simultaneously and operate multiple equipment, reduced the cost of labor, improved production efficiency. (in practical application, the efficiency is improved to 349 pieces per hour after the automatic feeding is increased by operating 120 pieces per hour by a specially-assigned person in the past). And can combine with the touch-sensitive screen through programmable controller, make the operation simpler, reduce the debugging time, reduce the rejection rate, be convenient for production management. In addition, the servo motor and the ball screw are adopted to control the manipulator to grab the workpiece, so that the speed is high and the positioning is accurate; simultaneously, jacking and feeding are realized through the servo motor and the ball screw, and the precision is higher when the lifting mechanism is matched with a manipulator.

Drawings

Fig. 1 is a perspective view of the automatic feeder of the tapping machine of the present invention;

FIG. 2 is a front view of the automatic feeder of the tapping machine of the present invention;

FIG. 3 is a side view of the automatic feeder of the tapping machine of the present invention;

fig. 4 is a schematic view of a partial structure of the automatic feeder of the tapping machine of the present invention;

fig. 5 is a schematic structural diagram of a storage bin in the automatic feeder of the tapping machine of the present invention.

In the figure: the device comprises a feeding station 1, a feeding cabinet body 11, a through hole 111, a feeding disc 12, a feeding port 121, a swing structure 13, a swing cylinder 131, a swing cylinder connecting shaft 132, a swing cylinder mounting plate 133, a linear feeding structure 14, a standby feeding bin 141, a feeding top plate 1411, a feeding ejector rod 1412, a feeding guide rod 1413, a feeding guide plate 1414, a feeding driving assembly 1415, a supply feeding bin 142, a linear feeding table 143, a feeding level lower plate 1431, a feeding level upper plate 1432, a rotating shaft 1433, a feeding limit plate 15, a tapping station 2, a wire cabinet body 21, a tapping positioning fixture 22, a conveying mechanism 3, a conveying driving structure 31, a conveying fixture 32, a fixture supporting plate 33 and a bin 4.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, other embodiments obtained by a person of ordinary skill in the art without creative work all belong to the protection scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Referring to fig. 1-5, the present invention provides an automatic feeder for tapping machine, which comprises a feeding station 1, a tapping station 2 and a conveying mechanism 3; the automatic tapping machine is characterized in that the loading station 1 is used for automatic loading, the tapping station 2 is used for installing a tapping machine for tapping operation, and the conveying mechanism 3 can remove materials of the tapping station 2 when the materials of the loading station 1 are handed over to the tapping station 2.

In this embodiment, specifically, above-mentioned material loading station 1 includes the material loading cabinet body 11, the through-hole 111 that is used for installing material loading disc 12 is seted up to the top surface of the material loading cabinet body 11, and material loading disc 12 can be at through-hole 111 internal rotation, two material loading mouths 121 have been seted up to the symmetry on the material loading disc 12, install feed mechanism in the material loading cabinet body 11, feed mechanism corresponds the material loading mouth 121 installation.

In this embodiment, the feeding mechanism includes a swing structure 13 and a linear feeding structure 14. Specifically, the swing structure 13 is installed at the bottom of the feeding cabinet 11, and includes a swing cylinder 131 and a swing cylinder connecting shaft 132. Wherein the swing cylinder 131 is fixed on the inner bottom surface of the feeding cabinet 11 through a swing cylinder mounting plate 133, and is connected to the linear feeding structure 14 through a swing cylinder connecting shaft 132, wherein the swing cylinder connecting shaft 132 is installed by penetrating through the swing cylinder mounting plate 133 through a bearing, and the swing cylinder 131 drives the rotation of the linear feeding structure 14, so as to realize the material changing of the linear feeding structure 14.

Specifically, the linear feeding structure 14 includes a to-be-used feeding bin 141 and a replenishment feeding bin 142, the to-be-used feeding bin 141 and the replenishment feeding bin 142 have the same structure and are both mounted on the linear feeding table 143, wherein the linear feeding table 143 includes a feeding level lower plate 1431, a feeding level upper plate 1432 and a rotating shaft 1433, and the feeding level lower plate 1431 and the feeding level upper plate 1432 are both fixed on the rotating shaft 1433 and rotate synchronously with the rotating shaft 1433; the loading level lower plate 1431 is connected to the swing cylinder connecting shaft 132, the top end of the rotating shaft 1433 is installed on the loading disc 12, and the standby loading bin 141 and the replenishment loading bin 142 are respectively installed on the loading level upper plate 1432 of the loading level lower plate 1431. When the swing cylinder 131 works, the swing cylinder connecting shaft 132 is driven to drive the upper material level lower plate 1431 to rotate, and meanwhile, the rotating shaft 1433 rotates synchronously with the feeding disc 12 and the upper material level upper plate 1432, so that the positions of the to-be-used feeding bin 141 and the replenishment feeding bin 142 are switched, and further replenishment and material replacement are realized.

In addition, the standby feeding bin 141 and the replenishment feeding bin 142 both comprise a feeding top plate 1411, a feeding top rod 1412, a feeding guide rod 1413, a feeding guide plate 1414 and a feeding driving assembly 1415, the feeding guide rod 1413 is fixedly installed between the feeding level lower plate 1431 and the feeding level upper plate 1432, the feeding guide plate 1414 is slidably sleeved on the feeding guide rod 1413, the feeding top rod 1412 penetrates through the feeding level upper plate 1432 and is installed on the feeding guide plate 1414, and the end part of the feeding top plate 1411 is installed. The feeding guide plate 1414 slides on the feeding guide rod 1413 to drive the feeding top rod 1412 to slide on the feeding level top plate 1432, so as to lift or drop the feeding top plate 1411.

In addition, the feeding driving assembly 1415 includes a feeding screw and a feeding motor, preferably, the feeding screw is a ball screw, the feeding motor is a servo motor, the feeding screw is mounted between the feeding level lower plate 1431 and the feeding level upper plate 1432 through a bearing, the feeding screw nut is fixedly mounted on the feeding guide plate 1414, and the feeding motor is fixedly mounted on the feeding level lower plate 1431 and controls the operation of the feeding screw through belt transmission. When the feeding motor works, the feeding screw is driven to rotate, so that the screw nut drives the feeding guide plate 1414 to move up and down, and the vertical up-and-down movement of the feeding top plate 1411 is realized to perform jacking feeding.

It should be noted that the material loading top plate 1411 is used for bearing the material bin 4, the structure of the material bin 4 corresponds to the material loading opening 121, the material loading opening 121 can be placed in the material loading opening 4, the upper and lower openings of the material loading opening are both opened, and the material loading top plate 1411 can extend into the material loading opening to jack up the material.

In this embodiment, it should be further noted that a feeding limiting plate 15 is installed on the upper surface of the feeding cabinet 11 and directly above the inactive feeding bin 141, and is used for limiting the movement of the bin 4 along with the movement of the feeding top plate 1411, so as to ensure that the feeding top plate 1411 only lifts the material above the feeding limiting plate 15.

In the present embodiment, the tapping station 2 includes a tapping cabinet 21, and a tapping positioning fixture 22 located on the tapping cabinet 21. Wherein, the tapping positioning fixture 22 and the feeding limiting plate 15 are positioned on the same horizontal plane, which is convenient for the uniform operation of the conveying mechanism 3.

In this embodiment, the above-mentioned conveying mechanism 3 is arranged across above the loading station 1 and the tapping station 2. The conveying mechanism 3 includes a conveying drive structure 31 and conveying jigs 32, and the conveying jigs 32 are provided in two. The transmission driving structure 31 includes a transmission screw and a transmission motor, preferably, the transmission screw is a ball screw, and the transmission motor is a servo motor. The conveying clamp 32 is installed on a clamp supporting plate 33, the clamp supporting plate 33 is installed on a screw nut, the length of the clamp supporting plate 33 is the connecting distance between the central points of the feeding station 1 and the tapping station 2, a linear slide rail (not numbered in the figure) is installed on one side of the clamp supporting plate 33, and the linear feeding of conveying is ensured by matching with the guiding of a conveying screw rod. When the conveying motor during operation, the drive conveying lead screw rotates, and anchor clamps backup pad 33 removes along with screw nut, and the removal of synchronous control conveying anchor clamps 32 will the material of material loading station 1 is handed over to in tapping station 2, can with the material of tapping station 2 is removed, convenient and fast. When tapping operation time, conveying clamp 32 is in the both sides position of station, can rationally dodge.

Specifically, conveying clamp 32 has the displacement of vertical direction and two directions of horizontal direction, and when needs carried out the pay-off, conveying clamp 32 was first vertical downwards close to the station, then presss from both sides the material tight through the removal of horizontal direction, and wherein the displacement of two directions all drives the manipulator through the cylinder and accomplishes (this a manipulator structure for snatching can confirm to change according to the material of snatching, does not do the restriction here).

The working process of the utility model is as follows:

the method comprises the steps that materials needing tapping are loaded into a bin 4 in advance, then the bin 4 is placed into a supply upper bin 142 from a feeding port 121, the edge of the bin 4 is clamped on the feeding port 121, then a swing cylinder 131 works, and the supply upper bin 142 filled with the materials is rotated to the position below a feeding limiting plate 15 to form a standby upper bin 141; then the feeding top plate 1411 extends into the bin 4 to push the materials to move upwards; at the moment, the conveying mechanism 3 drives the conveying clamp 32 to be positioned right above the material to clamp and transfer the material to the tapping station 2; in the process, the conveying clamp 32 positioned above the tapping station 2 and the conveying clamp 32 positioned above the loading station 1 work synchronously to remove the tapped materials.

When the material to be used in the feeding bin 141 is used up, the feeding bin is switched to the replenishment feeding bin 142, the bin 4 filled with the material is continuously placed into the replenishment feeding bin 142 from the feeding port 121, and the above operation is repeated. This operation process changes the special messenger operation into the part-time operation in-service use, can realize alone operating more than 2 equipment, has reduced the cost of labor, has improved production efficiency. (120 pieces per hour are operated by a specially-assigned person in the past, the efficiency is improved to 349 pieces per hour after automatic feeding is added), and the operation is simpler by combining a programmable controller and a touch screen.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention. The present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope of the present invention, and in short, the scope of protection is defined by the claims and their equivalents.

Claims

1. The utility model provides a tapping machine autoloading ware which characterized in that: comprises a feeding station (1), a tapping station (2) and a conveying mechanism (3); the automatic tapping machine is characterized in that the loading station (1) is used for automatic loading, the tapping station (2) is used for installing a tapping machine to conduct tapping operation, and the conveying mechanism (3) can remove materials of the tapping station (2) when the materials of the loading station (1) are handed over to the tapping station (2).

2. The tapping machine autoloader of claim 1, wherein: the feeding station (1) comprises a feeding cabinet body (11), a through hole (111) used for installing a feeding disc (12) is formed in the top surface of the feeding cabinet body (11), a feeding hole (121) is formed in the feeding disc (12), a feeding mechanism is installed in the feeding cabinet body (11), and the feeding mechanism corresponds to the installation of the feeding hole (121).

3. The tapping machine autoloader of claim 2, wherein: the feeding mechanism comprises a swinging structure (13) and a linear feeding structure (14).

4. The tapping machine autoloader of claim 3, wherein: the swing structure (13) is arranged at the bottom of the feeding cabinet body (11) and comprises a swing cylinder (131) and a swing cylinder connecting shaft (132).

5. The tapping machine autoloader of claim 3, wherein: the straight line feeding structure (14) comprises a standby feeding bin (141) and a supply feeding bin (142), wherein the standby feeding bin (141) and the supply feeding bin (142) are identical in structure and are both mounted on a straight line feeding platform (143).

6. The tapping machine autoloader of claim 5, wherein: the linear feeding table (143) comprises a feeding level lower plate (1431), a feeding level upper plate (1432) and a rotating shaft (1433), and the feeding level lower plate (1431) and the feeding level upper plate (1432) are fixed on the rotating shaft (1433).

7. The tapping machine autoloader of claim 6, wherein: the material loading device is characterized in that the material loading bin (141) and the material supply loading bin (142) to be used comprise a material loading top plate (1411), a material loading ejector rod (1412), a material loading guide rod (1413), a material loading guide plate (1414) and a material loading driving component (1415), wherein the material loading guide rod (1413) is fixedly installed between the material loading lower plate (1431) and the material loading upper plate (1432), the material loading guide plate (1414) is slidably sleeved on the material loading guide rod (1413), the material loading ejector rod (1412) penetrates through the material loading upper plate (1432) and is installed on the material loading guide plate (1414), and the end part of the material loading top plate (1411) is installed.

8. The tapping machine autoloader of claim 2, wherein: and a feeding limiting plate (15) is arranged on the upper surface of the feeding cabinet body (11).

9. The tapping machine autoloader of claim 1, wherein: the conveying mechanism (3) is arranged above the feeding station (1) and the tapping station (2) in a crossing mode and comprises a conveying driving structure (31) and two conveying clamps (32), and the number of the conveying clamps (32) is two.

10. The tapping machine autoloader of claim 1, wherein: tapping station (2) include the tapping cabinet body (21), and be located tapping positioning fixture (22) on the tapping cabinet body (21).