CN214132860U - Steel bushing assembly detection device - Google Patents
Steel bushing assembly detection device Download PDFInfo
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- CN214132860U CN214132860U CN202023276237.2U CN202023276237U CN214132860U CN 214132860 U CN214132860 U CN 214132860U CN 202023276237 U CN202023276237 U CN 202023276237U CN 214132860 U CN214132860 U CN 214132860U
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Abstract
A steel jacket assembly detection device comprises a steel jacket assembly mechanism and a steel jacket sonar detection mechanism, wherein the steel jacket assembly mechanism comprises a steel jacket vibration feeding disc, a steel jacket automatic feeding channel device connected with the steel jacket vibration feeding disc, a tooling transverse moving cylinder arranged below the steel jacket vibration feeding disc, a tooling transverse moving support driven by the tooling transverse moving cylinder, a steel jacket profiling positioning tooling fixed on the tooling transverse moving support and capable of being in butt joint with the tail end of the steel jacket automatic feeding channel device, and a movable steel jacket clamping device; the sonar detection mechanism comprises a detection lifting cylinder and a ventilation type profile modeling detection blocking rod driven by the detection lifting cylinder. The utility model provides a steel bushing assembly detection device, which can perform the functions of automatic feeding, clamping, moving, sleeving, pressing and the like of a steel bushing, thereby realizing the full-automatic assembly function; and a sonar detection mechanism is used for playing a role of compressing the steel sleeve during contact and judging whether the sealing is in place or not according to the sound of gas passing through the pipe connector.
Description
Technical Field
The utility model belongs to the technical field of the technique of steel bushing automatic feed assembly and specifically relates to a steel bushing assembly detection device.
Background
The pipe fitting is a part for connecting pipes into a pipeline, and plays roles in connection, control, turning, diversion, sealing, supporting and the like in a pipeline system. Common pipe fittings can be divided into a two-way pipe, a three-way pipe, a four-way pipe and the like according to pipeline branches, are generally divided into a straight-through pipe, a bent-through pipe and the like according to the direction of the pipe, are divided into a reducing pipe, a reducing elbow, a branch pipe table and the like for changing the pipe diameter of the pipe, and are used for fixing the pipe fittings with brackets, supports, snap rings and the like.
A common water heating pipe fitting generally comprises a pipe fitting main body, a sealing ring and a connecting steel sleeve. In the existing production and processing, the whole process is generally manually assembled and manually detected. Particularly, the steel sleeve is thin and sharp in wall, so that the steel sleeve is easily deformed and damaged by excessive force during manual installation, and the steel sleeve is not installed in place and the consistency of products is not high; thirdly, both hands of workers are easily cut, and the workers can feel uncomfortable when wearing protective equipment such as gloves, so that the production efficiency is low.
At present of the high development of automation, intellectuality, driven manual assembly efficiency is very low, and assembly quality is unstable, and detects not in place, often leads to the defective work to sneak into in the certified products and sends, leads to customer's complaint to be continuous. Therefore, the large-scale production of pipe fitting products is severely restricted, and in the present day that the labor force is increasingly in short supply, the labor cost of workers is higher and higher, so that the manufacturing cost of a company is higher, and the long-term production and development of the company are not facilitated. Therefore, there is a great need for an automated mechanism that can automatically telescope the steel sleeve into the fitting body.
Disclosure of Invention
In order to overcome the above-mentioned not enough of prior art, the utility model provides a steel bushing assembly detection device.
The technical proposal of the utility model for solving the technical problem is that: a steel sleeve assembly detection device comprises a steel sleeve assembly mechanism and a steel sleeve sonar detection mechanism, wherein the steel sleeve assembly mechanism comprises a steel sleeve vibration feeding disc, a steel sleeve automatic feeding channel device connected with the steel sleeve vibration feeding disc, a tooling transverse moving cylinder arranged below the steel sleeve vibration feeding disc, a tooling transverse moving support driven by the tooling transverse moving cylinder, a steel sleeve profiling positioning tooling fixed on the tooling transverse moving support and capable of being in butt joint with the tail end of the steel sleeve automatic feeding channel device, and a movable steel sleeve clamping device;
the sonar detection mechanism comprises a detection lifting cylinder and a ventilation type profile modeling detection blocking rod driven by the detection lifting cylinder.
Preferably, the movable steel sleeve clamping and placing device comprises a first fixing frame, a first transverse moving platform which is arranged at the top end of the first fixing frame and is provided with a transverse guide rail, a transverse driving cylinder which is fixed on one side of the first transverse moving platform, a first vertical driving cylinder which is arranged on the transverse guide rail in a sliding mode and driven by the transverse driving cylinder, a vertical platform which is driven by the first vertical driving cylinder, a first clamping cylinder which is arranged on the vertical platform, and a first left clamping arm assembly and a first right clamping arm assembly which are driven by the first clamping cylinder and are used for clamping a steel sleeve.
Preferably, the steel sleeve profiling positioning tool is a semi-cylindrical sleeve, and a clearance groove is formed in the side wall of the semi-cylindrical sleeve.
Preferably, the first left and right clamping arm assembly comprises two L-shaped clamping arm subunits which are symmetrically arranged, the L-shaped clamping arm subunits are provided with semicircular holes, and the two semicircular holes can be spliced to form a complete circular hole.
Preferably, the steel jacket automatic feed channel device comprises a driver and a channel plate which is driven by the driver and is provided with a transport groove.
Preferably, a material distributing cylinder is arranged on one side of the channel plate, a material distributing rod is connected to the material distributing cylinder, and the material distributing rod can stretch into the conveying groove.
Preferably, the ventilation type profiling detection blocking rod is provided with an airflow channel, and the airflow channel is communicated with an external air source through an air pipe.
Preferably, the external air source is a blowing air source or a suction air source.
Preferably, the automatic blanking device further comprises a blanking mechanism, and the blanking mechanism comprises a qualified product blanking channel, a waste product blanking channel and a movable product clamping device.
Preferably, the movable product clamping and placing device comprises a second fixing frame, a second transverse moving platform which is arranged at the top end of the second fixing frame and is provided with a screw guide rail, a transverse moving electric sliding seat connected to the screw guide rail, a second vertical driving air cylinder fixed on the transverse moving electric sliding seat, a rotating motor driven by the second vertical driving air cylinder, a rotating support driven by the rotating motor, a second clamping air cylinder fixed on the rotating support, and a second left clamping arm assembly and a second right clamping arm assembly which are driven by the second clamping air cylinder and are used for clamping products.
The beneficial effects of the utility model reside in that: 1. The steel sleeve assembly detection device has the advantages that the steel sleeve assembly detection device can perform the functions of automatic feeding, clamping, moving, sleeving, pressing and the like of the steel sleeve, so that the full-automatic assembly function is realized; 2. through the sonar detection mechanism, firstly, the effect of pressing the steel sleeve is achieved when the pipe connector is in contact with the steel sleeve, and secondly, whether the sealing is in place or not is judged according to the sound of gas passing through the pipe connector; 3. through the matching of the qualified product blanking channel, the waste product blanking channel and the movable product clamping device, qualified products and unqualified products can be automatically distinguished and blanked during blanking; 4. the automatic machine is adopted in a large number to realize the functions of assembling and detecting the steel sleeve and the like, the operation field is reduced, a large amount of labor and production cost are saved, the productivity is greatly improved, and the consistency and the qualification rate of products are effectively improved.
Drawings
Fig. 1 is a schematic structural view of the present invention applied to a complete machine.
Fig. 2 is a schematic structural diagram of the middle steel sleeve assembling mechanism of the present invention.
FIG. 3 is a schematic structural view of a steel sleeve profiling positioning tool.
Figure 4 is a schematic diagram of the first left and right clamp arm assemblies.
Fig. 5 is a schematic structural view of the steel sleeve sonar detection mechanism.
Fig. 6 is a schematic structural view of the blanking mechanism.
FIG. 7 is a self-contained view of the steel sleeve and pipe coupling.
FIG. 8 is a schematic view of the assembly of the steel sleeve with the pipe coupling.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1-8, a steel jacket assembly detection device comprises a steel jacket assembly mechanism 1 and a steel jacket sonar detection mechanism 2, wherein the steel jacket assembly mechanism 1 comprises a steel jacket vibration feeding disc 3, a steel jacket automatic feeding channel device 4 connected with the steel jacket vibration feeding disc 3, a tooling transverse moving cylinder 5 arranged below the steel jacket vibration feeding disc 3, a tooling transverse moving bracket 6 driven by the tooling transverse moving cylinder 5, a steel jacket profiling positioning tooling 7 fixed on the tooling transverse moving bracket 6 and capable of being butted with the tail end of the steel jacket automatic feeding channel device 4, and a movable steel jacket clamping device;
the sonar detection mechanism comprises a detection lifting cylinder 8 and a ventilation type profile modeling detection blocking rod 9 driven by the detection lifting cylinder 8.
In this embodiment, the movable steel sleeve clamping and placing device includes a first fixing frame 10, a first traverse platform 12 installed on the top end of the first fixing frame 10 and provided with a transverse guide rail 11, a transverse driving cylinder 13 fixed on one side of the first traverse platform 12, a first vertical driving cylinder 14 slidably arranged on the transverse guide rail 11 and driven by the transverse driving cylinder 13, a vertical platform 15 driven by the first vertical driving cylinder 14, a first clamping cylinder 16 arranged on the vertical platform 15, and a first left and right clamping arm assembly 17 driven by the first clamping cylinder 16 and used for clamping the steel sleeve 39. The embodiment provides a device is put to preferred portable steel jacket clamp, and its theory of operation is: the steel sleeve vibrating feeding disc 3 conveys a steel sleeve to the steel sleeve vibrating feeding disc 3 according to a specific shape, the steel sleeve moves to the tail end along the steel sleeve automatic feeding channel device 4 and is clamped into the steel sleeve profiling positioning tool 7, the first left and right clamping arm assemblies 17 achieve position adjustment under the action of the transverse driving cylinder 13 and the first vertical driving cylinder 14, then the first clamping cylinder 16 is started to enable the first left and right clamping arm assemblies 17 to clamp the steel sleeve on the steel sleeve profiling positioning tool 7, then the transverse driving cylinder 13 and the first vertical driving cylinder 14 operate again to move the steel sleeve to the pipe connector 40 of a corresponding station, finally the first clamping cylinder 16 moves to release the first left and right clamping arm assemblies 17, the steel sleeve is assembled to the corresponding position of the pipe connector, and preferably each cylinder moves to reset.
The steel sleeve profiling positioning tool 7 is a semi-cylindrical sleeve 18, and a clearance groove 19 is formed in the side wall of the semi-cylindrical sleeve 18. By adopting the shape of the semi-cylindrical sleeve 18, an opening of the semi-cylindrical sleeve 18 can be formed, so that a steel sleeve can smoothly enter the steel sleeve profiling positioning tool 7; the clearance groove 19 is arranged, so that the steel sleeve profiling positioning tool 7 can be adapted to more steel sleeves with similar shapes, for example, the steel sleeve profiling positioning tool can be used as a cylindrical steel sleeve, can also be used as an L-shaped or convex steel sleeve and the like, and has strong universality.
In order to adapt and effectively clamp the steel sleeve, the first left and right clamping arm assembly 17 comprises two L-shaped clamping arm subunits 20 which are symmetrically arranged, the L-shaped clamping arm subunits 20 are provided with semicircular holes 21, and the two semicircular holes 21 can be spliced to form a complete circular hole. When two L type arm lock subunits 20 were closed, formed complete circular port and with the firm centre gripping of steel bushing, remove to correct mounted position after, drive two L type arm lock subunits 20 and part, can't form complete circular port this moment, the interval between the two increases, the steel bushing can be followed and first about fallen from arm lock subassembly 17 this moment.
In this embodiment, the steel jacket automatic feed channel device 4 includes a driver 22, and a channel plate 24 driven by the driver 22 and having a transport groove 23. By adopting the steel sleeve automatic feeding channel device 4 provided by the embodiment, the steel sleeve can be smoothly conveyed. Preferably, a material distributing cylinder 25 is arranged on one side of the channel plate 24, a material distributing rod 26 is connected to the material distributing cylinder 25, and the material distributing rod 26 can extend into the conveying groove 23. By adopting the preferred arrangement, the material distributing cylinder 25 is driven to lift the material distributing rod 26, so that the steel sleeve can pass through, the material distributing rod 26 is put down, and the steel sleeve can be blocked, so that the steel sleeve vibration feeding disc 3 can only enter the tail end of the steel sleeve automatic feeding channel device 4 through one steel sleeve at a time, and subsequent steel sleeves cannot escape from the steel sleeve automatic feeding channel device 4 after the steel sleeve profiling positioning tool 7 moves.
In this embodiment, the ventilation-type profiling detection blocking rod 9 is provided with an airflow channel (not shown in the figure), and the airflow channel is communicated with an external air source through an air pipe. Wherein, the external air source can be a blowing air source or an air suction source. During the use, the one end of product need be stopped up to air-breathing formula profile modeling detection stifled pole 9, and outside air supply starts simultaneously, blows or inhales like the product through airflow channel to reach the purpose that the sound detected.
The utility model discloses in, still include unloading mechanism 27, this unloading mechanism 27 includes certified products unloading passageway 28, waste product unloading passageway 29 and portable product clamp and puts the device. Through the use of the movable product clamping and placing device, products which are detected to be unqualified by the steel sleeve sonar detection mechanism 2 are moved to the waste product blanking channel 29, and products which are detected to be qualified by the steel sleeve sonar detection mechanism 2 are moved to the qualified product blanking channel 28.
Preferably, the movable product clamping and placing device comprises a second fixed frame 30, a second traverse platform 32 which is arranged at the top end of the second fixed frame 30 and is provided with a screw guide rail 31, a traverse electric slide 33 connected to the screw guide rail 31, a second vertical driving air cylinder 34 fixed on the traverse electric slide 33, a rotating motor 35 driven by the second vertical driving air cylinder 34, a rotating bracket 36 driven by the rotating motor 35, a second clamping air cylinder 37 fixed on the rotating bracket 36, and a second left and right clamping arm assembly 38 driven by the second clamping air cylinder 37 and used for clamping a product. During use, under the matching of the screw guide rail 31 and the transverse electric sliding seat 33, the action of the second vertical driving cylinder 34 and the rotating motor 35, the displacement function of the second left and right clamping arm assembly 38 is realized, and then the second clamping cylinder 37 controls the second left and right clamping arm assembly 38, so that the products can be clamped and placed in the qualified product discharging channel 28 and the waste product discharging channel 29. Further, the rotating motor 35 is started to correspond to one of the qualified product blanking channel 28 and the waste product blanking channel 29, and the rotating motor 35 is not started to correspond to the other; thus, whether the rotary motor 35 is activated depends on whether the product at the corresponding station is acceptable.
The above, only be the utility model discloses a preferred embodiment, it is not right the utility model discloses do any restriction, all according to utility model technical entity to any simple modification, change and the equivalent structure change of doing above embodiment, all still belong to the utility model discloses technical scheme's within the scope of protection.
Claims (10)
1. The utility model provides a steel bushing assembly detection device, includes steel bushing assembly devices and steel bushing sonar detection mechanism, its characterized in that: the steel sleeve assembling mechanism comprises a steel sleeve vibration feeding disc, a steel sleeve automatic feeding channel device connected with the steel sleeve vibration feeding disc, a tooling transverse moving cylinder arranged below the steel sleeve vibration feeding disc, a tooling transverse moving support driven by the tooling transverse moving cylinder, a steel sleeve profiling positioning tooling fixed on the tooling transverse moving support and capable of being butted with the tail end of the steel sleeve automatic feeding channel device, and a movable steel sleeve clamping device;
the sonar detection mechanism comprises a detection lifting cylinder and a ventilation type profile modeling detection blocking rod driven by the detection lifting cylinder.
2. The steel casing assembly inspection device of claim 1, wherein: the movable steel sleeve clamping and placing device comprises a first fixing frame, a first transverse moving platform, a transverse driving cylinder, a first vertical driving cylinder, a vertical platform, a first clamping cylinder and a first left-right clamping arm assembly, wherein the first transverse moving platform is installed at the top end of the first fixing frame and provided with a transverse guide rail, the transverse driving cylinder is fixed on one side of the first transverse moving platform, the first vertical driving cylinder is slidably arranged on the transverse guide rail and driven by the transverse driving cylinder, the vertical platform is driven by the first vertical driving cylinder, the first clamping cylinder is arranged on the vertical platform, and the first left-right clamping arm assembly is driven by the first clamping cylinder and used for clamping a steel sleeve.
3. The steel casing assembly inspection device of claim 1, wherein: the steel bushing profiling positioning tool is a semi-cylindrical sleeve, and a clearance groove is formed in the side wall of the semi-cylindrical sleeve.
4. The steel casing assembly inspection device of claim 2, wherein: the first left and right clamping arm component comprises two L-shaped clamping arm subunits symmetrically arranged, the L-shaped clamping arm subunits are provided with semicircular holes, and the two semicircular holes can be spliced to form a complete circular hole.
5. The steel casing assembly inspection device of claim 1, wherein: the steel jacket automatic feed channel device comprises a driver and a channel plate which is driven by the driver and is provided with a transport groove.
6. The steel casing assembly detection apparatus of claim 5, wherein: one side of the channel plate is provided with a material distributing cylinder, the material distributing cylinder is connected with a material distributing rod, and the material distributing rod can stretch into the conveying groove.
7. The steel casing assembly inspection device of claim 1, wherein: the ventilation type profiling detection blocking rod is provided with an airflow channel, and the airflow channel is communicated with an external air source through an air pipe.
8. The steel casing assembly inspection device of claim 7, wherein: the external air source is a blowing air source or a suction air source.
9. The steel casing assembly inspection device of claim 1, wherein: still include unloading mechanism, this unloading mechanism includes certified products unloading passageway, waste product unloading passageway and portable product clamp and puts the device.
10. The steel casing assembly inspection device of claim 9, wherein: the movable product clamping and placing device comprises a second fixing frame, a second transverse moving platform, a transverse moving electric sliding seat, a second vertical driving cylinder, a rotating motor, a rotating support, a second clamping cylinder and a second left and right clamping arm assembly, wherein the second transverse moving platform is installed at the top end of the second fixing frame and provided with a lead screw guide rail, the transverse moving electric sliding seat is connected onto the lead screw guide rail, the second vertical driving cylinder is fixed onto the transverse moving electric sliding seat, the rotating motor is driven by the second vertical driving cylinder, the rotating support is driven by the rotating motor, the second clamping cylinder is fixed onto the rotating support, and the second left and right clamping arm assembly is driven by the second clamping cylinder and used for clamping products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023276237.2U CN214132860U (en) | 2020-12-31 | 2020-12-31 | Steel bushing assembly detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023276237.2U CN214132860U (en) | 2020-12-31 | 2020-12-31 | Steel bushing assembly detection device |
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| Publication Number | Publication Date |
|---|---|
| CN214132860U true CN214132860U (en) | 2021-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023276237.2U Active CN214132860U (en) | 2020-12-31 | 2020-12-31 | Steel bushing assembly detection device |
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|---|---|
| CN (1) | CN214132860U (en) |
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- 2020-12-31 CN CN202023276237.2U patent/CN214132860U/en active Active
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