CN214114204U

CN214114204U - Transmission mechanism is used in production of solar energy silicon crystal board

Info

Publication number: CN214114204U
Application number: CN202023230498.0U
Authority: CN
Inventors: 周世敬; 张国才; 丁莉
Original assignee: Pingdingshan Zhongyu Energy Co ltd
Current assignee: Pingdingshan Zhongyu Energy Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-09-03
Anticipated expiration: 2030-12-28

Abstract

The utility model belongs to the technical field of solar silicon crystal plate production equipment, and discloses a transmission mechanism for solar silicon crystal plate production, which comprises a first workbench, a second workbench and a transmission mechanism, wherein the transmission mechanism comprises a conveyor belt capable of automatically transmitting, a solar panel is placed at the top of the first workbench, the transmission mechanism is arranged between the first workbench and the second workbench, and a moving mechanism is arranged between the transmission mechanism and the two workbenches, the utility model discloses a moving mechanism arranged with the transmission mechanism and two sides thereof, each moving mechanism realizes the free switching of the position of a transverse plate through the matching of an electric push rod and a motor I, one moving mechanism grabs the solar panel on the first workbench to the conveyor belt of the transmission mechanism for transmission, and finally another moving mechanism grabs the solar panel from the conveyor belt to the second workbench, thereby improving the automation degree of the transmission process of the solar silicon crystal plate, the labor consumption is reduced, and the working efficiency is improved.

Description

Transmission mechanism is used in production of solar energy silicon crystal board

Technical Field

The utility model belongs to the technical field of solar energy silicon crystal board production facility, concretely relates to transmission device is used in production of solar energy silicon crystal board.

Background

The monocrystalline solar panel is an assembly formed by assembling a plurality of monocrystalline silicon solar cells on a plate in a certain way. The photoelectric conversion efficiency of the single crystal silicon solar cell is about 15%, and the highest photoelectric conversion efficiency reaches 24%, which is the highest photoelectric conversion efficiency of all kinds of solar cells. Because the monocrystalline silicon is generally packaged by toughened glass and waterproof resin, the monocrystalline silicon is firm and durable, and the service life of the monocrystalline silicon can be up to 15 years and up to 25 years. The solar lamp is mainly used for producing high-quality solar lamps, and the conversion efficiency of the charging ratio polycrystalline solar panel is high.

In present solar energy silicon crystal board production process, the transmission between the adjacent twice production processes adopts artifical transport transmission, consume the labour, degree of automation is low, work efficiency is low, and there is the deviation of placing the position and the problem that the silicon crystal board dropped in artifical transport, reduce the production quality of solar energy silicon crystal board, and at the in-process that solar energy silicon crystal board snatched, traditional anchor clamps can cause wearing and tearing to the silicon crystal board surface, thereby seriously influence solar panel's performance and aesthetic measure, thereby reduce the qualification rate of solar energy silicon crystal board, economic benefits is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a transmission device is used in production of solar energy silicon crystal board to adopt artifical transport transmission when solving current solar energy silicon crystal board production, degree of automation is low, and traditional anchor clamps snatch silicon crystal board and cause the problem of wearing and tearing to it.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a transmission device is used in production of solar energy silicon crystal board, includes workstation one, workstation two and transport mechanism, transport mechanism includes the conveyer belt that can convey by oneself, solar panel has been placed at the top of workstation one, transport mechanism sets up between workstation one and workstation two, and all is provided with between transport mechanism and two workstations and moves the mechanism, it includes the bottom plate to move the mechanism, and the top of bottom plate is provided with the connecting plate that can reciprocate, the top of connecting plate is fixed with fixed frame, and the top of fixed frame installs rotatable diaphragm, the diaphragm is kept away from the one end bottom of fixed frame and is fixed with the mounting panel, and the bottom array of mounting panel installs ten at least vacuum chuck.

Preferably, each electric putter and four spacing posts are fixed at the top of the bottom plate, the electric putter is fixed at the center of the bottom plate, the four spacing posts are respectively arranged at four corners of the bottom plate, four spacing tubes are fixed at the bottom of the connecting plate in an array mode, each spacing tube is slidably sleeved outside one spacing post, and the movable end of each electric putter is connected to the bottom of one connecting plate.

Preferably, every vacuum chuck all includes set casing, annular post and conical disc, and the annular post is connected in the top of conical disc, the set casing is fixed in the bottom of mounting panel, and the inside of set casing is provided with plug-type electro-magnet, plug-type electro-magnet includes coil and inside push-and-pull rod, and the one end of push-and-pull rod is fixed with the sealing plug, has seted up the through-hole on the lateral wall of annular post, the sealing plug can pass the through-hole to with the inner wall cooperation of annular post, block up the through-hole.

Preferably, transport mechanism includes two fixed curb plates, and is provided with the controller on the lateral wall of one of them fixed curb plate, two rotate through the pivot between the fixed curb plate and install two live-rollers, and the outside of two live-rollers is located to the conveyer belt cover, two all be fixed with motor two through the support on the lateral wall of fixed curb plate, and the output of two motor two is rotated with two live-rollers respectively through the pivot and is connected.

Preferably, every the inboard top of fixed frame all is fixed with motor one through the support, and the output of every motor one all rotates through pivot and a diaphragm and is connected, every the bottom of diaphragm all is fixed with the go-between, and the cover is equipped with the spacing ring on the bottom lateral wall of go-between, and the bottom of every go-between and spacing ring all rotationally inlay the top of locating a fixed frame.

Preferably, every equal symmetry is fixed with two stoppers, every on the lateral wall of spacing post two spouts have all been seted up to the symmetry on the inner wall of spacing pipe, and every stopper inlays to locate in a spout all slidable.

Compared with the prior art, the utility model, following beneficial effect has:

(1) the utility model discloses a set up the mechanism of moving of transport mechanism and both sides thereof, every moves the mechanism and all realizes the free switching of diaphragm position through the cooperation of electric putter and motor one, one moves the solar panel of mechanism on with workstation one and snatchs and convey on transport mechanism's the conveyer belt, move the mechanism by another at last and snatch solar panel to workstation two on from the conveyer belt, realize automatic transmission, improve solar energy silicon crystal board transmission process's degree of automation, reduce labour's consumption, improve work efficiency.

(2) The utility model discloses an install 15 vacuum chuck in the bottom array of mounting panel, through the break-make electric control to plug-type electro-magnet to the flexible of control push-pull rod, and then the control sealing plug is in the position state of annular post, realizes the control to vacuum chuck operating condition, can hold solar panel, avoids causing wearing and tearing to its surface when guaranteeing to stably move, has improved the quality and the qualification rate of solar energy silicon crystal board.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the conveying mechanism and two moving mechanisms of the present invention;

FIG. 3 is an enlarged view taken at A in FIG. 1;

FIG. 4 is a schematic structural view of the vacuum chuck of the present invention;

fig. 5 is a bottom view of the cross plate of the present invention;

fig. 6 is a schematic structural view of the conveying mechanism of the present invention;

fig. 7 is a circuit block diagram of the present invention;

in the figure: the device comprises a first workbench-1, a second workbench-2, a conveying mechanism-3, a moving mechanism-4, a bottom plate-5, a limiting pipe-6, an electric push rod-7, a limiting column-8, a connecting plate-9, a fixing frame-10, a first motor-11, a transverse plate-12, a vacuum chuck-13, a controller-14, a conveying belt-15, a fixing side plate-16, a solar panel-17, a limiting block-18, a mounting plate-19, a fixing shell-20, a push-pull electromagnet-21, a sealing plug-22, a rotating roller-23 and a second motor-24.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides the following technical solutions: a transmission mechanism for producing solar silicon crystal plates comprises a first workbench 1, a second workbench 2 and a transmission mechanism 3, wherein the transmission mechanism 3 comprises a transmission belt 15 capable of automatically transmitting, a solar panel 17 is placed at the top of the first workbench 1, the transmission mechanism 3 is arranged between the first workbench 1 and the second workbench 2, a moving mechanism 4 is arranged between the transmission mechanism 3 and the two workbenches, the moving mechanism 4 comprises a bottom plate 5, a connecting plate 9 capable of moving up and down is arranged above the bottom plate 5, a fixed frame 10 is fixed at the top of the connecting plate 9, a rotatable transverse plate 12 is arranged at the top of the fixed frame 10, a mounting plate 19 is fixed at the bottom of one end, away from the fixed frame 10, of the transverse plate 12, at least ten vacuum suction cups 13 are arranged at the bottom of the mounting plate 19 in an array mode, the vacuum suction cups 13 are used for sucking the solar panel 17 to carry, and ensuring stable moving of the solar panel 17, while avoiding wear on its surface.

Further, the top of every bottom plate 5 all is fixed with electric putter 7 and four spacing posts 8, and electric putter 7 is fixed in bottom plate 5's center department, and four spacing posts 8 set up respectively in four corners of bottom plate 5, and the equal array in bottom of every connecting plate 9 is fixed with four spacing pipes 6, and the outside of a spacing post 8 is located to the equal slidable ground cover of every spacing pipe 6, guarantees that connecting plate 9 can slide from top to bottom steadily, and the expansion end of every electric putter 7 all is connected to the bottom of a connecting plate 9.

Furthermore, each vacuum chuck 13 comprises a fixed shell 20, an annular column and a conical disc, the annular column is connected to the top of the conical disc to form an airflow channel, the conical disc is made of rubber, the fixed shell 20 is fixed to the bottom of the mounting plate 19, a push-pull electromagnet 21 is arranged inside the fixed shell 20, the push-pull electromagnet 21 comprises a coil and a push-pull rod inside the coil, when the power is off, the push-pull rod is in an extending state, after the power is turned on briefly, the push-pull rod retracts towards the inside of the coil, a sealing plug 22 is fixed at one end of the push-pull rod, a through hole is formed in the side wall of the annular column, the sealing plug 22 can penetrate through the through hole and is matched with the inner wall of the annular column to plug the through hole, a sphere on the sealing plug 22 is in close contact with the inner wall of the annular column to ensure that the airflow channel is plugged, and the vacuum chuck 13 can tightly suck the solar panel 17.

Specifically, transport mechanism 3 includes two fixed curb plates 16, and is provided with controller 14 on one of them fixed curb plate 16's the lateral wall, rotates through the pivot between two fixed curb plates 16 and installs two live-

rollers

23, and 15 covers of conveyer belt locate the outside of two live-rollers 23, all is fixed with two motors 24 through the support on two fixed curb plate 16's the lateral wall, and the output of two motors 24 is connected with two live-rollers 23 rotation respectively through the pivot.

It is worth explaining that, the inboard top of every fixed frame 10 all is fixed with motor 11 through the support, and the output of every motor 11 all rotates through pivot and a diaphragm 12 to be connected, and the bottom of every diaphragm 12 all is fixed with the go-between, and the cover is equipped with the spacing ring on the bottom lateral wall of go-between, and the bottom of every go-between and the spacing ring all rotationally inlays the top of locating a fixed frame 10, guarantee that diaphragm 12 can stably rotate on fixed frame 10.

Further, equal symmetry is fixed with two stopper 18 on the lateral wall of every spacing post 8, and equal symmetry has seted up two spouts on the inner wall of every spacing pipe 6, and inlays every stopper 18 slidable and locates in a spout.

The electric push rod 7, the first motor 11, the push-pull electromagnets 21 and the second motor 24 are electrically connected with the controller 14, the electric push rod 7 is of an ANT-26 type, the rated voltage is 12V, the load is 100N, the first two motors 11 and the second two motors 24 are of a Y-160M-6 type, the rated power is 7.5KW and the rated voltage is 380V, each push-pull electromagnet 21 is of an SDO-0630S type, and the controller 14 is of an AC-247ELS type.

The utility model discloses a theory of operation and use flow: when the utility model is used, a worker firstly starts and controls the second motor 24 through the controller 14 to drive the rotating roller 23 to rotate, so as to drive the conveyor belt 15 to drive, controls the first motor 11 of the moving mechanism 4 beside the first workbench 1 to drive the transverse plate 12 to rotate until the mounting plate 19 is positioned right above the solar panel 17, and energizes the push-pull electromagnet 21 of the vacuum sucker 13 to drive the sealing plug 22 to retract, so that the through hole of the annular column is opened, controls the electric push rod 7 to drive the connecting plate 9 to move downwards, so that the vacuum sucker 13 gradually contacts with the surface of the solar panel 17 and extrudes the conical disc, so that air in the conical disc is extruded from the through hole, the push-pull electromagnet 21 is powered off, the push-pull rod drives the sealing plug 22 to extend out to block the through hole, so as to form vacuum in the conical disc, so that the vacuum sucker 13 tightly sucks the solar panel 17, then, by controlling the electric push rod 7 and the first motor 11, the transverse plate 12 moves the solar panel 17 to the position above the conveyor belt 15, the push-pull type electromagnet 21 is electrified, air enters the conical disc from the through hole, the solar panel 17 can be released on the conveyor belt 15, and the design of the vacuum chuck 13 ensures that the solar panel 17 is stably sucked and prevented from falling off, meanwhile, the surface of the solar panel 17 is prevented from being abraded, the quality of the solar panel 17 is improved, and the economic benefit is improved;

when the solar panel 17 is conveyed to the other moving mechanism 4, the solar panel 17 is moved to the surface of the second workbench 2 by controlling the electric push rod 7 and the first motor 11, automatic transmission is realized, the automation degree of the production and transmission process of the solar silicon panel is improved, the consumption of labor force is reduced, the working efficiency is improved, the accuracy of the placement position of the solar panel 17 is ensured at every time, and the error caused by manual carrying is avoided.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a transmission device is used in production of solar energy silicon crystal board, includes workstation one (1), workstation two (2) and transport mechanism (3), its characterized in that: the solar panel conveying device is characterized in that the conveying mechanism (3) comprises a conveying belt (15) capable of conveying automatically, a solar panel (17) is placed at the top of the first workbench (1), the conveying mechanism (3) is arranged between the first workbench (1) and the second workbench (2), the conveying mechanism (4) is arranged between the conveying mechanism (3) and the two workbenches, the conveying mechanism (4) comprises a bottom plate (5), a connecting plate (9) capable of moving up and down is arranged above the bottom plate (5), a fixing frame (10) is fixed at the top of the connecting plate (9), a rotatable transverse plate (12) is installed at the top of the fixing frame (10), a mounting plate (19) is fixed at the bottom of one end, far away from the fixing frame (10), of the transverse plate (12), and at least ten vacuum suction cups (13) are installed at the bottom of the mounting plate (19) in an array mode.

2. The conveying mechanism for solar silicon panel production according to claim 1, characterized in that: every the top of bottom plate (5) all is fixed with electric putter (7) and four spacing posts (8), and electric putter (7) are fixed in the center department of bottom plate (5), and four spacing posts (8) set up respectively in four corners of bottom plate (5), every the equal array in bottom of connecting plate (9) is fixed with four spacing pipes (6), and every spacing pipe (6) all slidable ground cover locates the outside of a spacing post (8), every the expansion end of electric putter (7) all is connected to the bottom of a connecting plate (9).

3. The conveying mechanism for solar silicon panel production according to claim 1, characterized in that: every vacuum chuck (13) all include set casing (20), annular column and conical disc, and the annular column is connected in the top of conical disc, the bottom of mounting panel (19) is fixed in set casing (20), and the inside of set casing (20) is provided with plug-type electro-magnet (21), plug-type electro-magnet (21) include coil and inside push-and-pull rod, and the one end of push-and-pull rod is fixed with sealing plug (22), has seted up the through-hole on the lateral wall of annular column, the through-hole can be passed in sealing plug (22) to with the inner wall cooperation of annular column, block up the through-hole.

4. The conveying mechanism for solar silicon panel production according to claim 1, characterized in that: transport mechanism (3) include two fixed curb plates (16), and wherein are provided with controller (14) on the lateral wall of one fixed curb plate (16), two rotate through the pivot between fixed curb plate (16) and install two live-rollers (23), and conveyer belt (15) cover locates the outside of two live-rollers (23), two all be fixed with motor two (24) through the support on the lateral wall of fixed curb plate (16), and the output of two motor two (24) is rotated with two live-rollers (23) respectively through the pivot and is connected.

5. The conveying mechanism for solar silicon panel production according to claim 1, characterized in that: every the inboard top of fixed frame (10) all is fixed with motor (11) through the support, and the output of every motor (11) all rotates through pivot and a diaphragm (12) and is connected, every the bottom of diaphragm (12) all is fixed with the go-between, and the cover is equipped with the spacing ring on the bottom lateral wall of go-between, and the bottom of every go-between and the top of locating a fixed frame (10) all rotationally inlays to the spacing ring.

6. The conveying mechanism for solar silicon panel production according to claim 2, characterized in that: every equal symmetry is fixed with two stopper (18) on the lateral wall of spacing post (8), every two spouts have been seted up to equal symmetry on the inner wall of spacing pipe (6), and inlay to locate in a spout every stopper (18) equal slidable.