CN214113996U - Defect detecting and rejecting special equipment based on intelligent vision - Google Patents
Defect detecting and rejecting special equipment based on intelligent vision Download PDFInfo
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- CN214113996U CN214113996U CN202023228945.9U CN202023228945U CN214113996U CN 214113996 U CN214113996 U CN 214113996U CN 202023228945 U CN202023228945 U CN 202023228945U CN 214113996 U CN214113996 U CN 214113996U
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- defect detection
- elimination
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- 230000007547 defect Effects 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims description 29
- 239000000428 dust Substances 0.000 claims description 15
- 230000000903 blocking effect Effects 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 4
- 230000008030 elimination Effects 0.000 claims 8
- 238000003379 elimination reaction Methods 0.000 claims 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012031 short term test Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Abstract
The utility model relates to a special equipment for detecting and rejecting defects based on intelligent vision, which comprises a conveying module, an image acquisition module and a rejecting device; the conveying module comprises at least two conveying belts which are independently arranged, a preset distance exists between every two adjacent conveying belts, and the upper surfaces and the lower surfaces of the conveying belts are communicated; the image acquisition module is arranged below the conveying module and comprises at least one imager, and an image acquisition lens of the image acquisition device and the conveying module are arranged at a preset angle; the removing device is arranged close to the output end of the conveying module and comprises a remover and a push plate, and the push plate can move along the preset direction. For the workpiece needing to detect the bottom, the bottom of the workpiece can be quickly detected and removed without changing the original conveying mode, and the production efficiency of a production line is improved.
Description
Technical Field
The utility model relates to a product detection field, concretely relates to defect detecting rejects professional equipment based on intelligent vision.
Background
In industrial production, product appearance detection is a very important link, and traditional material defect detects, mostly adopts the mode of people's eye observation to carry out artifical rejection, and visual fatigue appears in the difficult appearance of working for a long time, leads to lou examining, the condition that reduces by mistake takes place, along with the continuous improvement of production facility efficiency, people's eye observation has been the demand of production behind far away, so has appeared and has placed the equipment of replacing artifical quality control on the assembly line. In the prior art, for a product needing to be detected on the bottom condition, the product is mostly turned over or picked up and then put back to a production line, the structure is relatively complex, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a defect detection rejects professional equipment based on intelligent vision, when not changing original transport mode, but the short-term test product to solve the problem that product detection efficiency is low.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a special device for defect detection and rejection based on intelligent vision comprises a conveying module, an image acquisition module and a rejection module; the conveying module comprises at least two conveying belts which are independently arranged, a preset distance is reserved between every two adjacent conveying belts, and the upper surfaces and the lower surfaces of the conveying belts are communicated; the image acquisition module is arranged below the conveying module and comprises an image collector, and an image acquisition lens of the image collector and the conveying module are arranged at a preset angle; the removing device is arranged close to the output end of the conveying module, the removing module comprises a remover and a push plate, and the push plate can move along the preset direction.
Furthermore, the conveying module is provided with a guide rod, and the guide rod is arranged at the workpiece input end of the conveying module.
Further, the guide rods comprise two guide rods arranged on two side edges of the workpiece input end of the conveying module, the guide rods are mounted on the conveying module through fasteners, and the angles of the guide rods and the distance between the two guide rods can be adjusted by adjusting the positions of the guide rods in the fasteners.
Furthermore, a dustproof plate is arranged between the upper surface and the lower surface of the conveying belt, the length of the dustproof plate is smaller than that of the conveying unit, a groove is formed in the dustproof plate, and the conveying belt is clamped in the groove and matched with the groove to form a limiting portion.
Further, the image acquisition module is arranged below the dust guard.
Further, the image collector is arranged on the equipment side plate through the fixing rod, a sliding groove is formed in the equipment side plate, the fixing rod can move up and down in the sliding groove, the image collector is tightly matched with the fixing rod, and the image collector can swing up and down by taking the fixing rod as a shaft.
Furthermore, a recovery module is arranged at the opposite position of the rejection module.
Further, a light shield is arranged above the conveying module, and an observation window is further arranged on the light shield.
Further, the rejection module further comprises a blocking plate, the blocking plate is arranged at the output end of the rejection unit, and the blocking plate can stretch up and down on the bottom surface of the rejection unit.
The utility model has the advantages that:
the utility model discloses defect detection and rejection special equipment based on intelligent vision comprises a conveying module, an image acquisition module and a rejection device; the conveying module comprises at least two conveying belts which are independently arranged, a preset distance exists between every two adjacent conveying belts, and the upper surfaces and the lower surfaces of the conveying belts are communicated; the image acquisition module is arranged below the conveying module, and the image acquisition module comprises at least one image acquisition lens of the imager image acquisition device and is arranged at a preset angle with the conveying module; the removing device is arranged close to the output end of the conveying module and comprises a remover and a push plate, and the push plate can move along the preset direction. The utility model discloses defect detection rejects professional equipment based on intelligent vision can accomplish short-term test and reject to the work piece that needs detected the bottom, can the adaptation present line of producing to can adapt to the work piece bottom detection of different volumes and shape, improve detection efficiency.
Drawings
FIG. 1 is a schematic structural diagram of the special defect detecting and rejecting device based on intelligent vision;
FIG. 2 is a top view of the special defect detecting and rejecting device based on intelligent vision;
FIG. 3 is a schematic structural diagram of a conveying module of the special defect detecting and rejecting device based on intelligent vision;
FIG. 4 is a schematic structural diagram of the image acquisition module of the special defect detecting and rejecting device based on intelligent vision;
FIG. 5 is a schematic structural view of the special apparatus pattern collector for defect detection and rejection based on intelligent vision;
fig. 6 is the utility model discloses defect detection rejects professional equipment user state's schematic diagram based on intelligent vision.
Names corresponding to the marks in the figure: 1. conveying module, 11, guide bar, 12, dust cover, 13, observation window, 14, first dust guard. 15. The device comprises an O-shaped conveying belt, 16, a second dust-proof plate, 17, a conveying belt support 2, a remover, 21, a blocking plate, 3, a control unit, 31, an operation panel, 32, a manual control button, 4, a pattern collector, 41, a fixing rod, 42, an intelligent camera, 43, an intelligent camera support, 44, a sliding groove, 45, a protection ring, 5 and a recovery groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.
as shown in fig. 1, the defect detecting and removing special device based on intelligent vision comprises a conveying module 1, an image collecting module 4, a removing module 2 and a control module 3.
The control module 3 comprises an operation panel 31 and a manual control key 32, wherein the operation panel 31 and the manual control key 32 are both arranged on the upper part of the equipment, the manual control key 32 is arranged on the operation panel 31, various information of the equipment can be displayed in the operation panel 31, and the manual control key 32 is used for manually stopping the operation of the equipment under emergency failure to ensure safety.
The conveying module 1 is arranged below the control module 3, and the conveying module 1 comprises a conveying support 17, an O-shaped ring conveying belt 15, a guide rod 11, a first dust-proof plate 14 and a second dust-proof plate 16.
As shown in fig. 2-3, the O-ring conveyer belt 15 is disposed on the conveyer bracket 17, the conveyer bracket 17 is provided with a plurality of O-ring conveyer belts 15, the first dust guard 14 and the second dust guard 16 are provided with a plurality of grooves matched with the O-ring conveyer belts 15, the grooves limit the O-ring conveyer belts 15, so as to ensure the stability of the operation of the O-ring conveyer belts 15, and the positions of the O-ring conveyer belts 15 in different grooves are adjusted to adjust the interval between two adjacent O-ring conveyer belts 15, so that the conveyer module 1 can be adapted to the bottom detection of products with different sizes. The conveying belt support 17 is provided with two identical guide rods 11, the guide rods 11 are arranged at the input end of a workpiece, the guide rods 11 are respectively arranged on two sides of the conveying support, each guide rod 11 comprises a fixed rod and a limiting rod which forms a preset angle with the fixed rod, the fixed rods are installed on the conveying belt support 17 through a fastening device, the fixed rods can swing up and down in the fastening device, one end of each limiting rod is connected to the fixed rod, the other end of each limiting rod is arranged on a conveying belt of the workpiece to be detected and used for guiding the workpiece to be detected to enter the detection equipment, the guide rods 11 can stretch out and draw back and swing up and down in the fastening device, the position of the guide rods 11 is adjusted according to the change of the workpiece, and the workpiece to be detected enters the optimal detection position of the detection equipment.
The dust guard sets up the position in the middle of the upper surface and the lower surface of conveyer belt, and the dust guard includes first dust guard 14 and second dust guard 16, and the adjacent work piece input of first dust guard 14 sets up, and the adjacent work piece output of second dust guard sets up, has the interval in the middle of first dust guard 14 and the 16 second dust guards for figure acquisition module 4 gathers work piece image information.
The upper side of the conveying module 1 is provided with a light shield 12 for shielding light and ensuring the stability of the image acquisition module for acquiring images, and the light shield 12 is also provided with an observation window 13 for observing the internal conditions of the conveying module.
As shown in fig. 4-5, the image capturing module is disposed below the conveying module 1, the image capturing module includes two identical image capturing devices 4, the image capturing devices 4 include an intelligent camera 42, an intelligent camera holder 43, and a protection ring 45, the protection ring 45 is fixed on the top of the intelligent camera holder 43, the intelligent camera 42 is mounted on the intelligent camera holder 43, and the upper end of the intelligent camera 42 is located in the middle of the protection ring 45.
As shown in fig. 3, the intelligent cameras 42 of the two image collectors 4 correspond to the middle of the first dust-proof plate 14 and the second dust-proof plate 16 on the conveying module 1, and the two image collectors 4 are all located in the protection range of the first dust-proof plate 14 and the second dust-proof cover plate 16, so that the image collection quality of the image collector 4 is prevented from being influenced by dust.
The rejecting and recycling module comprises a rejecting device 2 and a recycling groove 5, the rejecting and recycling module is arranged at a workpiece detection outlet of the transmission module, the rejecting device 2 and the recycling groove 5 are arranged oppositely, the rejecting device 2 is arranged on one side of the detection outlet, the recycling groove 5 is arranged on the other side of the detection device, a blocking plate 21 is arranged between the rejecting device 2 and the recycling groove 5, the blocking plate 21 can stretch up and down, when a workpiece which does not accord with a standard is detected, the blocking plate 21 protrudes out of the plane of the rejecting and recycling module to block the workpiece from entering a rear-stage process, at the moment, a pushing plate of the rejecting device 2 pushes the workpiece outwards to enable the workpiece to enter the recycling groove 5, then the blocking plate 21 is retracted, the workpiece which accords with the standard can continue to enter the rear-stage process, and the stretching length of the rejecting device 2 and the size of the recycling groove 5 can be adjusted according to the size of the workpiece to meet production requirements.
FIG. 6 shows, defect detection based on intelligent vision rejects professional equipment can with current detection station cooperation installation, need not to install again and produce the line, wait to examine the work piece and follow the guide entering transmission module 1 of original transmission band through guide bar 11, then image acquisition module can carry out quick image acquisition to the work piece, and carry out the image contrast with the work piece that accords with the standard and does not accord with the standard of typing in advance, pass through fast the product that accords with the standard, enter into the original follow-up process of producing the line, the work piece that does not accord with the standard gets into and rejects recovery module, be released fast by rejector 2, the work piece that is released gets into in accumulator 5, then collect and maintain together.
Claims (9)
1. The utility model provides a defect detection rejects professional equipment based on intelligent vision which characterized in that: the system comprises a conveying module, an image acquisition module and a rejection module; the conveying module comprises at least two conveying belts which are independently arranged, a preset distance is reserved between every two adjacent conveying belts, and the upper surfaces and the lower surfaces of the conveying belts are communicated; the image acquisition module is arranged below the conveying module and comprises an image collector, and an image acquisition lens of the image collector and the conveying module are arranged at a preset angle; the removing module is arranged close to the output end of the conveying module and comprises a removing device and a push plate, and the push plate can move along the preset direction.
2. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 1, wherein: the conveying module is provided with a guide rod, and the guide rod is arranged at the workpiece input end of the conveying module.
3. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 2, wherein: the guide rods comprise two guide rods arranged on two side edges of the workpiece input end of the conveying module, the guide rods are mounted on the conveying module through fasteners, and the angles of the guide rods and the distance between the two guide rods can be adjusted by adjusting the positions of the guide rods in the fasteners.
4. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 1, wherein: the conveying belt is characterized in that a dustproof plate is arranged between the upper surface and the lower surface of the conveying belt, the length of the dustproof plate is smaller than that of the conveying unit, a groove is formed in the dustproof plate, and the conveying belt is clamped in the groove and matched with the groove to form a limiting part.
5. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 4, wherein: the image acquisition module is arranged below the dust guard.
6. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 1, wherein: the image collector is arranged on the equipment side plate through the fixing rod, the equipment side plate is provided with a sliding groove, the fixing rod can move up and down in the sliding groove, the image collector is tightly matched with the fixing rod, and the image collector can swing up and down by taking the fixing rod as a shaft.
7. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 1, wherein: and a recovery module is arranged at the opposite position of the rejection module.
8. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 1, wherein: a light shield is arranged above the conveying module, and an observation window is further arranged on the light shield.
9. The intelligent vision-based defect detection and elimination dedicated device as claimed in claim 1, wherein: the rejection module further comprises a blocking plate, the blocking plate is arranged at the output end of the rejection unit, and the blocking plate can stretch up and down on the bottom surface of the rejection unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023228945.9U CN214113996U (en) | 2020-12-25 | 2020-12-25 | Defect detecting and rejecting special equipment based on intelligent vision |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023228945.9U CN214113996U (en) | 2020-12-25 | 2020-12-25 | Defect detecting and rejecting special equipment based on intelligent vision |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214113996U true CN214113996U (en) | 2021-09-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023228945.9U Expired - Fee Related CN214113996U (en) | 2020-12-25 | 2020-12-25 | Defect detecting and rejecting special equipment based on intelligent vision |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214113996U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871146A (en) * | 2022-05-06 | 2022-08-09 | 江苏中腾智能装备有限公司 | Cup cover product detection system and detection method |
-
2020
- 2020-12-25 CN CN202023228945.9U patent/CN214113996U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871146A (en) * | 2022-05-06 | 2022-08-09 | 江苏中腾智能装备有限公司 | Cup cover product detection system and detection method |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210903 |