CN214107927U - CCD image detection and sorting integrated device - Google Patents
CCD image detection and sorting integrated device Download PDFInfo
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- CN214107927U CN214107927U CN202023311923.9U CN202023311923U CN214107927U CN 214107927 U CN214107927 U CN 214107927U CN 202023311923 U CN202023311923 U CN 202023311923U CN 214107927 U CN214107927 U CN 214107927U
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Abstract
The utility model relates to a CCD image detecting and sorting integrated device which is applied to the technical field of material detection and sorting and solves the problems of more work procedures, slower sorting speed and lower production efficiency of the existing sorting machine, the CCD image detecting and sorting integrated device comprises an operation platform, a detection platform and a turntable are arranged on the operation platform, the detection platform is provided with a capacitance detection station and a resistance detection station, the capacitance detection station is provided with a capacitance detector, the resistance detection station is provided with a resistance detector, the turntable is rotatably arranged on the operating platform and is concentrically arranged with the detection platform, the outer edge of the turntable is butted with the detection platform, the outer edge of the turntable is provided with a plurality of material placing positions, the CCD detection assembly is arranged on one side of the detection platform, a detection head on the CCD detection assembly is arranged above the detection platform, and the detection platform is provided with material detection positions below the detection head; the material sorting device has the advantages that the material detecting and sorting speed is increased, and the production efficiency is improved.
Description
Technical Field
The utility model discloses use in material detection and sorting technical field, especially relate to a CCD image detects selects separately integrated device.
Background
The materials are easy to produce unqualified materials in the processing process, such as the size and the unqualified size of the materials, scratches appear on the surface of the materials or the internal capacitance and resistance components appear unqualified, the unqualified materials are required to be selected before the materials are tested and packaged, when the unqualified materials are screened by the existing sorting machine, the unqualified materials with the size and the size are usually sorted out firstly, then the materials with the scratches on the surface are sorted out, then the capacitance and the resistance of the materials are detected, the unqualified materials and the qualified materials are sorted out, the existing sorting machine has more processes in the process of sorting the materials, the sorting speed is slower, and the production efficiency is further reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a CCD image detects selects separately integrated device has solved current sorter at the in-process of sorting out the material more, selects separately speed slower, and then reduces production efficiency's problem.
In order to achieve the above purpose, the utility model adopts the technical scheme that:
the utility model provides a CCD image detects selects separately integrated device, comprises an operation panel, be provided with on the operation panel:
the detection platform is arranged in an annular or arc shape, a capacitance detection station and a resistance detection station are arranged on the detection platform, a capacitance detector is arranged on the capacitance detection station, and a resistance detector is arranged on the resistance detection station;
the rotary table is rotatably arranged on the operating table, the rotary table and the detection platform are concentrically arranged, the outer edge of the rotary table is butted with the detection platform, and a plurality of material placing positions are arranged on the outer edge of the rotary table;
the CCD detection assembly is arranged on one side of the detection platform, a detection head on the CCD detection assembly is arranged above the detection platform, and a material detection position is arranged on the detection platform and below the detection head;
receiving agencies, receiving agencies includes first receipts material subassembly, second receipts material subassembly, third receipts material subassembly and fourth receipts material subassembly, first receipts material subassembly, second receive material subassembly, third receipts material subassembly and fourth receipts material subassembly along carousel circumference sets up, wherein, first receipts material subassembly with the second receives the material subassembly and corresponds the setting respectively in one side of electric capacity detection station and resistance detection station.
Further, the carousel outer fringe is located testing platform below, the carousel outer fringe is provided with a plurality of openings, the opening is used for placing the material.
Furthermore, the detection platform is provided with a detection hole for positioning the material detection surface below the detection head.
Further, the third is received the material subassembly including receiving the silo, with the buffering guide rail that the notch of receiving the silo is connected and the air cock that is used for blowing the material to receiving the silo in, the air cock sets up and keeps away from the one end of receiving the silo at the buffering guide rail and is located the open-ended below.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the utility model discloses a CCD image detects selects separately integrated device, including the operation panel, testing platform, carousel, CCD determine module and the receiving mechanism combined action that set up on the operation panel under, detect material outward appearance and its inside electric capacity, resistance to with outward appearance, electric capacity, resistance qualified simultaneously and partial unqualified material branch select respectively, at the in-process of selecting separately, accelerated the detection of material and the speed of selecting separately, improve production efficiency.
Drawings
Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
fig. 1 is a schematic view of the overall structure in an embodiment of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
fig. 3 is an enlarged view at B in fig. 2.
Wherein the reference numerals are as follows:
1. an operation table; 2. a feeding assembly; 3. a detection platform; 31. a capacitance detection station; 32. a resistance detection station; 4. a turntable; 41. placing a material position; 42. an opening; 5. a CCD detection assembly; 51. a detection head; 52. detecting the material position; 53. a detection hole; 6. a material receiving mechanism; 61. a first material receiving assembly; 62. a second material receiving assembly; 63. a third material receiving assembly; 631. a material receiving groove; 632. a buffer rail; 633. an air tap; 64. and a fourth material receiving assembly.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 and 2, for the CCD image detecting and sorting integrated device provided by the present invention, the device includes an operation platform 1, and a feeding assembly 2, a detecting platform 3, a turntable 4, a CCD detecting assembly 5 and a material receiving mechanism 6 are mounted on the operation platform 1;
the detection platform 3 is arranged in an annular or arc shape, a capacitance detection station 31 and a resistance detection station 32 are arranged on the detection platform 3, a capacitance detector is arranged on the capacitance detection station 31, a resistance detector is arranged on the resistance detection station 32, the capacitance detector is used for detecting capacitance in the material, and the resistance detector is used for detecting resistance in the material, (the capacitance detector and the resistance detector are both positioned on the lower end surface of the detection platform and are not marked in the figure);
the rotary table 4 is rotatably arranged on the operating table 1, the rotary table 4 and the detection platform 3 are concentrically arranged, the outer edge of the rotary table 4 is butted with the detection platform 3, a plurality of material placing positions 41 are arranged on the outer edge of the rotary table 4, and the rotary table 4 is used for driving materials to rotate;
the CCD detection assembly 5 is arranged on one side of the detection platform 3, a detection head 51 on the CCD detection assembly 5 is arranged above the detection platform 3, and a material detection position 52 is arranged on the detection platform 3 and below the detection head 51; detect position 52 through the material and be convenient for CCD determine module 5 to detect the material, CCD determine module 5 theory of operation: the CCD image sensor of the machine vision product converts the shot materials into image signals, transmits the image signals to a special image processing system, converts the image signals into digital signals according to the information of pixel distribution, brightness, color and the like, then the image system performs various operations on the signals to extract the characteristics of the materials, then the characteristics of the materials and the characteristics set by the system are analyzed and processed, and whether the appearances of the materials are reasonable or not is judged through the analysis and processing results.
The material receiving mechanism 6 comprises a first material receiving assembly 61, a second material receiving assembly 62, a third material receiving assembly 63 and a fourth material receiving assembly 64, wherein the first material receiving assembly 61, the second material receiving assembly 62, the third material receiving assembly 63 and the fourth material receiving assembly 64 are circumferentially arranged along the turntable 4, the first material receiving assembly 61 and the second material receiving assembly 62 are respectively and correspondingly arranged on one side of the capacitance detection station 31 and the resistance detection station 32, the first material receiving assembly 61 is used for collecting materials which are qualified in appearance detection but unqualified in capacitance detection, the second material receiving assembly 62 is used for collecting materials which are qualified in appearance and capacitance detection but unqualified in resistance detection, the third material receiving assembly 63 is used for collecting materials which are unqualified in appearance detection, and the fourth material receiving assembly 64 is used for collecting materials which are qualified in appearance, capacitance and resistance detection.
The working principle is as follows: the feeding assembly 2 feeds materials to a material placing position 41 at the outer edge of the rotary disc 4, the rotary disc 4 drives the materials to rotate along the detection platform 3, the materials rotate to the position below a detection head 51 of the CCD detection assembly 5, the materials are shot and converted into picture information through the detection head 51, the picture information is transmitted to a special processing system in the CCD detection assembly 5 for detection, when the CCD of the materials is unqualified, the materials are not detected by capacitance and resistance under the action of an electrical control system (PLC control system), and the unqualified materials are directly discharged into a third material receiving assembly 63; when the CCD detection of the material is qualified, the capacitance detector and the resistance detector respectively detect the capacitance and the resistance of the material, and when the CCD detection of the material is qualified and the capacitance detection is unqualified, the material is discharged into the first material receiving assembly 61 at one side of the capacitance detector under the action of an electrical control system (a PLC control system); when the CCD detection and the capacitance detection of the material are proper, but the resistance detection of the material is unqualified, the material is discharged into a second material receiving assembly 62 at one side of the resistance detector under the action of an electric control system (a PLC control system); when the CCD of the material is detected to be qualified and the capacitor and the resistor are detected to be qualified, the material is discharged into the fourth material receiving assembly 64 under the action of the electrical control system (the PLC control system), the detection and the separation of the appearance, the capacitor and the resistor of the material are completed, the qualified material is tested and packaged, and the detection and the separation actions are circulated afterwards. The CCD image detection and separation integrated device is used for accelerating the speed of detection and separation of materials and improving the production efficiency.
Further, refer to fig. 1 and 2, 4 outer edges of carousel are located testing platform 3 below, every material placement position in 4 outer edges of carousel all is provided with opening 42, opening 42 is used for inlaying the material, because 4 outer edges of carousel are located testing platform 3 below, therefore, inlay the material of inserting on 4 outer edges of carousel opening 42 and be located testing platform 3 below, thereby can do benefit to testing platform 3 and carry out spacingly to the material, prevent that the material from upwards deviating from opening 42, can also set up the spacing ring in the outside of 4 outer edges of carousel simultaneously, prevent that the material from radially outwards deviating from the opening. On testing platform 3 and be located the below of detecting head 51 and be provided with the inspection hole 53 that is used for fixing a position the material detection face, inject the material detection face through inspection hole 53, be convenient for detect head 51 and take suitable material to be detected the face.
Further, referring to fig. 1 and fig. 3, the first material receiving assembly 61, the second material receiving assembly 62, the third material receiving assembly 63 and the fourth material receiving assembly 64 are substantially the same in structure, the third material receiving assembly 63 is described by taking the third material receiving assembly 63 as an example in the present implementation principle, the third material receiving assembly 63 includes a material receiving groove 631, a buffer guide 632 connected to a notch of the material receiving groove 631, and an air nozzle 633 for blowing the material into the material receiving groove 631, the air nozzle 633 is disposed at one end of the buffer guide 632 far away from the material receiving groove 631 and located below the opening 42, the air nozzle 633 is used for blowing the material into the buffer guide 632, the buffer guide 632 is used for conveying the material into the material receiving groove 631, the buffer guide 632 plays a role in protecting the material, and the material is prevented from being damaged by the material falling vertically into the material receiving groove 631.
In summary, the following steps: the CCD image detection and sorting integrated device is used for detecting the appearance of materials and the internal capacitors and resistors of the materials, sorting the materials which are qualified and partially unqualified simultaneously by the appearance, the capacitors and the resistors respectively, accelerating the detection and sorting speed of the materials in the sorting process and improving the production efficiency.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (4)
1. The utility model provides a CCD image detects selects separately integrated device, includes the operation panel, its characterized in that, be provided with on the operation panel:
the detection platform is arranged in an annular or arc shape, a capacitance detection station and a resistance detection station are arranged on the detection platform, a capacitance detector is arranged on the capacitance detection station, and a resistance detector is arranged on the resistance detection station;
the rotary table is rotatably arranged on the operating table, the rotary table and the detection platform are concentrically arranged, the outer edge of the rotary table is butted with the detection platform, and a plurality of material placing positions are arranged on the outer edge of the rotary table;
the CCD detection assembly is arranged on one side of the detection platform, a detection head on the CCD detection assembly is arranged above the detection platform, and a material detection position is arranged on the detection platform and below the detection head;
receiving agencies, receiving agencies includes first receipts material subassembly, second receipts material subassembly, third receipts material subassembly and fourth receipts material subassembly, first receipts material subassembly, second receive material subassembly, third receipts material subassembly and fourth receipts material subassembly along carousel circumference sets up, wherein, first receipts material subassembly with the second receives the material subassembly and corresponds the setting respectively in one side of electric capacity detection station and resistance detection station.
2. The CCD image detecting and sorting integrated device according to claim 1, wherein the outer edge of the turntable is located below the detection platform, and a plurality of openings are formed in the outer edge of the turntable and used for placing materials.
3. The CCD image detecting and sorting integrated device according to claim 2, wherein a detecting hole for positioning the material detecting surface is arranged on the detecting platform and below the detecting head.
4. The CCD image detecting and sorting integrated device according to claim 2 or 3, wherein the third material receiving assembly comprises a material receiving groove, a buffering guide rail connected with a notch of the material receiving groove, and an air nozzle used for blowing the material into the material receiving groove, and the air nozzle is arranged at one end of the buffering guide rail far away from the material receiving groove and below the opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023311923.9U CN214107927U (en) | 2020-12-31 | 2020-12-31 | CCD image detection and sorting integrated device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023311923.9U CN214107927U (en) | 2020-12-31 | 2020-12-31 | CCD image detection and sorting integrated device |
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| CN214107927U true CN214107927U (en) | 2021-09-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115848696A (en) * | 2022-10-24 | 2023-03-28 | 苏州欧亦姆半导体设备科技有限公司 | Rotation type detects packaging system |
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2020
- 2020-12-31 CN CN202023311923.9U patent/CN214107927U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115848696A (en) * | 2022-10-24 | 2023-03-28 | 苏州欧亦姆半导体设备科技有限公司 | Rotation type detects packaging system |
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