CN214055700U - Concrete member vibrating device - Google Patents
Concrete member vibrating device Download PDFInfo
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- CN214055700U CN214055700U CN202021860920.8U CN202021860920U CN214055700U CN 214055700 U CN214055700 U CN 214055700U CN 202021860920 U CN202021860920 U CN 202021860920U CN 214055700 U CN214055700 U CN 214055700U
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Abstract
A concrete member vibrating device is characterized in that four vibrating mechanisms are distributed from left to right, each vibrating mechanism comprises a vibrating base located at the bottom, a vibrating table located at the top, a vibrating motor connected to the lower portion of the vibrating table and a plurality of vibrating springs; the six lifting support wheel mechanisms are distributed in three pairs from left to right, the left lifting support wheel mechanism and the right lifting support wheel mechanism are symmetrically arranged on the front side and the rear side of the vibration mechanism on the leftmost side and the rightmost side respectively, and the middle lifting support wheel mechanism is positioned between the two vibration mechanisms in the middle and symmetrically arranged on the front side and the rear side of the two vibration mechanisms; the lifting ground wheel mechanism comprises a supporting wheel base, a supporting wheel bracket, a lifting oil cylinder A and a steel wheel; the two lifting deck mechanisms are respectively positioned between the two vibrating mechanisms on the left side and the right side and are arranged in a front-back staggered manner; the lifting plate-moving mechanism comprises a plate-moving support, a plate-moving bracket, a lifting oil cylinder B, a plate-moving motor and a rubber wheel. The device can greatly improve the production efficiency of the high-speed guardrail.
Description
Technical Field
The utility model belongs to the technical field of building materials equipment, specifically a concrete member vibrator.
Background
The highway guardrail of mixed loading soil material has bulky, heavy, artifical vibration difficulty, transports the difficult scheduling problem of guaranteeing of difficulty, quality, in order to guarantee its production quality, needs adopt the shaking table to carry out the even reality of packing in manufacturing process.
The shaking table is a very extensive equipment of application in the casting, concrete mold filler trade, its effect is when filling material in to concrete mold, use the shaking platform as the vibration source, through the even vibrations of lasting of automatic vibration source reduce the space between the filling material in the mould container as far as possible, make the filling material of mould distribute more evenly and really evenly, effectively stop the existence of gas pocket bubble in the finished product, thereby can improve the intensity and the quality of mould goods greatly, the required time of secondary deaeration hole has also been avoided simultaneously, make production efficiency improve greatly. However, the existing vibration table is not suitable for being used in a highway guardrail production line, so that the production efficiency of the highway guardrail cannot be improved.
Disclosure of Invention
Problem to above-mentioned prior art exists, the utility model provides a concrete member vibrator, the device are applicable to the use of high-speed road guardrail production line, when guaranteeing highway guardrail production quality, the production efficiency of improvement high-speed guardrail that can be very big.
In order to achieve the above object, the utility model provides a concrete member vibrator, which comprises a vibrator, a lifting ground support wheel mechanism and a lifting deck mechanism, wherein the number of the vibrator is four, the number of the lifting ground support wheel mechanism is six, and the number of the lifting deck mechanism is two;
the four vibration mechanisms are distributed at intervals from left to right in sequence, and each vibration mechanism comprises a vibration base positioned at the bottom, a vibration table positioned at the top, a vibration motor positioned between the vibration table and the vibration base, and a plurality of vibration springs distributed around the vibration motor; the vibration table is horizontally connected to the vibration base through a plurality of vibration springs, and the vibration motor is fixedly arranged at the lower end of the vibration table;
the six lifting support wheel mechanisms are distributed in three pairs and are distributed at intervals from left to right, the left lifting support wheel mechanism pair is symmetrically arranged at the front side and the rear side of the leftmost vibration mechanism, the middle lifting support wheel mechanism pair is positioned between the two vibration mechanisms at the middle part and is symmetrically arranged at the front side and the rear side of the two vibration mechanisms, and the right lifting support wheel mechanism pair is symmetrically arranged at the front side and the rear side of the rightmost vibration mechanism; the lifting support wheel mechanism comprises a support wheel base, a support wheel bracket, a lifting oil cylinder A and a steel wheel, wherein a vertical sliding groove communicated with the upper end surface of the support wheel base is arranged on the inner side of the upper part of the support wheel base, the lifting oil cylinder A is vertically arranged at the bottom of the vertical sliding groove, and the end of a piston rod of the lifting oil cylinder A faces upwards; the supporting wheel bracket is longitudinally and slidably arranged on the upper part of the vertical sliding groove, and the bottom end of the supporting wheel bracket is connected with a piston rod of the lifting oil cylinder A; the steel wheel is rotatably connected to the top of the supporting wheel bracket;
the two lifting deck mechanisms are respectively positioned between the two vibrating mechanisms on the left side and between the two vibrating mechanisms on the right side and are arranged in a front-back staggered manner; the lifting walking plate mechanism comprises a walking plate support, a lifting oil cylinder B, a walking plate motor and rubber wheels, wherein the left part and the right part of the upper end of the walking plate support are respectively provided with a hinge seat A and a hinge seat B, the lifting oil cylinder B is arranged on the left side above the walking plate support, and the base of the lifting oil cylinder B is hinged with the hinge seat A; the walking plate support is arranged on the right side above the walking plate support seat, the walking plate support is L-shaped and comprises a transverse support arm positioned at the lower part and a vertical support arm fixedly connected above the left end of the transverse support arm, the end part of the transverse support arm is hinged with the hinge seat B, and the end part of the vertical support arm is hinged with the end part of a piston rod of the lifting oil cylinder B; the board moving motor is fixedly arranged at the upper end of the bracket; the rubber wheel is fixedly sleeved on an output shaft of the traveling plate motor.
Preferably, the hydraulic system comprises a pump station, an electromagnetic directional valve A and an electromagnetic directional valve B, wherein the pump station is connected with the lifting oil cylinder A through the electromagnetic directional valve A and is also connected with the lifting oil cylinder B through the electromagnetic directional valve B.
Further, in order to ensure that the concrete mould does not produce large displacement in a single direction and deviate from a steel wheel in the vibration operation process, the upper surface of the vibration table is fixedly connected with a limiting block.
Furthermore, in order to provide a damping effect, the lower part of the left end of the transverse support arm is connected with the upper end surface of the walking plate support through a damping spring.
In the utility model, a plurality of vibration mechanisms are distributed at intervals in sequence along the left and right direction, which is convenient for bearing the concrete mould transported from the production line; three pairs of lifting support wheel mechanisms are distributed at intervals in sequence along the left-right direction, each pair of lifting support wheel mechanisms are respectively positioned at the front side and the rear side of each vibration mechanism, the upper edge surface of a steel wheel can be lowered to the position below the upper surface of a vibration table by using a lifting oil cylinder A in the vibration operation process, and when the upper edge surfaces of the steel wheels in the six lifting support wheel mechanisms are all lowered to the position below the vibration table, the vibration operation can be conveniently carried out on the concrete mold, so that the filling inside the concrete mold is promoted to be uniform; the upper edge surfaces of the steel wheels can be upwards lifted to the upper surface of the vibration table by using the lifting oil cylinder A after the vibration operation is finished, and when the upper edge surfaces of the steel wheels in the six lifting support wheel mechanisms are all lifted to the upper side of the vibration table, the concrete mold combined with the vibration operation can be conveniently supported to the upper side of the vibration table; the two lifting plate walking mechanisms can make the upper edge surface of the rubber wheel contact with the lower end surface of the concrete mould by using the extension of the lifting oil cylinder B after the concrete mould is separated from the vibration table, so that the concrete mould can be output to one side of the outside by using the same-direction driving of the lifting motors in the two lifting plate walking mechanisms, and the subsequent operation treatment is convenient. The device is applicable to the use of highway guardrail production line, when guaranteeing highway guardrail production quality, the production efficiency of improvement highway guardrail that can be very big, simultaneously, can also reduce workman's intensity of labour.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic view of the load-bearing concrete form of the present invention;
FIG. 3 is a schematic structural diagram of a lifting support wheel mechanism of the present invention;
fig. 4 is a schematic structural view of the middle lifting deck mechanism of the present invention.
In the figure: 1. the concrete mould comprises a vibration mechanism, 2, a lifting support wheel mechanism, 3, a lifting deck mechanism, 4, a vibration base, 5, a vibration table, 6, a vibration motor, 7, a deck support, 8, a supporting wheel base, 9, a supporting wheel support, 10, a steel wheel, 11, lifting oil cylinders A, 12, a deck support, 13, lifting oil cylinders B, 14, a deck motor, 15, a rubber wheel, 16, hinged seats A, 17, hinged seats B, 18, limit blocks, 19 and a concrete mould.
Detailed Description
The present invention will be further explained below.
As shown in fig. 1 to 4, a concrete member vibration device comprises vibration mechanisms 1, lifting support wheel mechanisms 2 and lifting traveling plate mechanisms 3, wherein the number of the vibration mechanisms 1 is four, the number of the lifting support wheel mechanisms 2 is six, and the number of the lifting traveling plate mechanisms 3 is two;
the four vibration mechanisms 1 are distributed at intervals from left to right in sequence, and each vibration mechanism 1 comprises a vibration base 4 positioned at the bottom, a vibration table 5 positioned at the top, a vibration motor 6 positioned between the vibration table 5 and the vibration base 4, and a plurality of vibration springs distributed around the vibration motor 6; the vibration table 5 is horizontally connected to the vibration base 4 through a plurality of vibration springs, and the vibration motor 6 is fixedly arranged at the lower end of the vibration table 5 and is in clearance fit with the upper end face of the vibration base 4; the vibration base 4 is used for supporting the vibration table 5 so as to ensure that the bottom surface of the concrete mould 19 is higher than the descending states of the lifting support wheel mechanism 2 and the lifting traveling plate mechanism 3 after the concrete mould 19 descends to the surface of the vibration table 5, thereby ensuring that no interference factor exists in the vibration operation process.
The six lifting support wheel mechanisms 2 are arranged in three pairs and distributed at intervals from left to right, the left pair of lifting support wheel mechanisms 2 are symmetrically arranged at the front side and the rear side of the leftmost vibration mechanism 1, the middle pair of lifting support wheel mechanisms 2 are positioned between the two middle vibration mechanisms 1 and are symmetrically arranged at the front side and the rear side of the two vibration mechanisms 1, and the right pair of lifting support wheel mechanisms 2 are symmetrically arranged at the front side and the rear side of the rightmost vibration mechanism 1; the lifting supporting wheel mechanism 2 comprises a supporting wheel base 8, a supporting wheel bracket 9, a lifting oil cylinder A11 and a steel wheel 10, wherein a vertical sliding groove communicated with the upper end surface of the supporting wheel base 8 is arranged on the inner side of the upper part of the supporting wheel base 8, the lifting oil cylinder A11 is vertically arranged at the bottom of the vertical sliding groove, and the end of a piston rod of the lifting oil cylinder is arranged upwards; the supporting wheel bracket 9 is longitudinally and slidably arranged at the upper part of the vertical sliding groove, and the bottom end of the supporting wheel bracket is connected with a piston rod of the lifting oil cylinder A11; the steel wheel 10 is rotatably connected to the top of the supporting wheel bracket 9; the supporting wheel base 8 is used for supporting the supporting wheel bracket 9 so as to ensure that the upper edge surface of the steel wheel 10 is higher than the vibration table 5 when the steel wheel rises to the highest point and is consistent with the supporting wheel on the automatic production line in height so as to ensure the smooth walking of the concrete mould 19, and when the steel wheel 10 descends to the lowest point, the steel wheel 10 is separated from the concrete mould 19; the steel wheel 10 is rotatably connected to the top of the supporting wheel bracket 9, is used for supporting the concrete mould 19 and can guide the walking direction of the concrete mould 19; lift cylinder a11 is used to raise or lower steel wheel 10.
The two lifting deck mechanisms 3 are respectively positioned between the two vibrating mechanisms 1 on the left side and between the two vibrating mechanisms 1 on the right side and are arranged in a front-back staggered manner; the lifting travelling plate mechanism 3 comprises a travelling plate support 7, a travelling plate support 12, a lifting oil cylinder B13, a travelling plate motor 14 and a rubber wheel 15, wherein the left part and the right part of the upper end of the travelling plate support 7 are respectively provided with a hinge seat A16 and a hinge seat B17, the lifting oil cylinder B13 is arranged on the left side above the travelling plate support 7, and the base of the lifting oil cylinder B13 is hinged with the hinge seat A16; the walking board support 12 is arranged on the right side above the walking board support 7, the walking board support 12 is L-shaped and comprises a transverse support arm positioned on the lower part and a vertical support arm fixedly connected above the left end of the transverse support arm, the end part of the transverse support arm is hinged with the hinge seat B17, and the end part of the vertical support arm is hinged with the end part of a piston rod of the lifting oil cylinder B13; the walking board motor 14 is fixedly arranged at the upper end of the bracket 12; the rubber wheel 15 is fixedly sleeved on an output shaft of the walking plate motor 14. The walking board support 7 is used for supporting the walking board support 12, so as to ensure that the upper edge surface of the rubber wheel 15 is slightly higher than the height of the supporting wheel on the automatic production line when the rubber wheel 15 is lifted to the highest point, thereby providing enough friction force to drive the concrete mould 19 or the mould platform to move leftwards or rightwards. The lifting oil cylinder B13 is used for lifting or lowering the height of the rubber wheel 15; the walking board motor 14 is used for providing power to push the concrete mould 19 or the mould platform to walk.
Preferably, the hydraulic system comprises a pump station, an electromagnetic directional valve A and an electromagnetic directional valve B, wherein the pump station is connected with the lifting oil cylinder A11 through the electromagnetic directional valve A and is further connected with the lifting oil cylinder B13 through the electromagnetic directional valve B.
In order to ensure that the concrete mould 19 does not produce large displacement in a single direction and deviate from a steel wheel in the vibration operation process, the upper surface of the vibration table 5 is fixedly connected with a limiting block 18. Preferably, the limiting block 18 is located in the middle of the surface of the vibration table 5, and the limiting block 18 can act on a transverse sliding groove arranged below the concrete mold 19, so that the offset of the concrete mold 19 in the front-back direction during the vibration process is small, and the concrete mold 19 cannot deviate from a preset conveying route.
In order to provide a damping effect, the lower left end of the transverse arm is connected to the upper end face of the carriage support 7 via a damping spring.
The plurality of vibration mechanisms are distributed at intervals in sequence along the left-right direction, so that the concrete mould transported from the production line can be conveniently borne; three pairs of lifting support wheel mechanisms are distributed at intervals in sequence along the left-right direction, each pair of lifting support wheel mechanisms are respectively positioned at the front side and the rear side of each vibration mechanism, the upper edge surface of a steel wheel can be lowered to the position below the upper surface of a vibration table by using a lifting oil cylinder A in the vibration operation process, and when the upper edge surfaces of the steel wheels in the six lifting support wheel mechanisms are all lowered to the position below the vibration table, the vibration operation can be conveniently carried out on the concrete mold, so that the filling inside the concrete mold is promoted to be uniform; the upper edge surfaces of the steel wheels can be upwards lifted to the upper surface of the vibration table by using the lifting oil cylinder A after the vibration operation is finished, and when the upper edge surfaces of the steel wheels in the six lifting support wheel mechanisms are all lifted to the upper side of the vibration table, the concrete mold combined with the vibration operation can be conveniently supported to the upper side of the vibration table; the two lifting plate walking mechanisms can make the upper edge surface of the rubber wheel contact with the lower end surface of the concrete mould by using the extension of the lifting oil cylinder B after the concrete mould is separated from the vibration table, so that the concrete mould can be output to one side of the outside by using the same-direction driving of the lifting motors in the two lifting plate walking mechanisms, and the subsequent operation treatment is convenient. The device is applicable to the use of highway guardrail production line, when guaranteeing highway guardrail production quality, the production efficiency of improvement highway guardrail that can be very big, simultaneously, can also reduce workman's intensity of labour.
Claims (4)
1. A concrete member vibrating device comprises a vibrating mechanism (1), a lifting support wheel mechanism (2) and a lifting traveling plate mechanism (3), and is characterized in that the number of the vibrating mechanism (1) is four, the number of the lifting support wheel mechanism (2) is six, and the number of the lifting traveling plate mechanism (3) is two;
the four vibration mechanisms (1) are distributed at intervals from left to right in sequence, and each vibration mechanism (1) comprises a vibration base (4) positioned at the bottom, a vibration table (5) positioned at the top, a vibration motor (6) positioned between the vibration table (5) and the vibration base (4), and a plurality of vibration springs distributed on the periphery of the vibration motor (6); the vibration table (5) is horizontally connected to the vibration base (4) through a plurality of vibration springs, and the vibration motor (6) is fixedly installed at the lower end of the vibration table (5);
the six lifting support wheel mechanisms (2) are arranged in three pairs and distributed at intervals from left to right, the left pair of lifting support wheel mechanisms (2) are symmetrically arranged at the front side and the rear side of the leftmost vibration mechanism (1), the middle pair of lifting support wheel mechanisms (2) are positioned between the two middle vibration mechanisms (1) and symmetrically arranged at the front side and the rear side of the two vibration mechanisms (1), and the right pair of lifting support wheel mechanisms (2) are symmetrically arranged at the front side and the rear side of the rightmost vibration mechanism (1); the lifting support wheel mechanism (2) comprises a support wheel base (8), a support wheel bracket (9), a lifting oil cylinder A (11) and a steel wheel (10), wherein a vertical sliding groove communicated with the upper end surface of the support wheel base (8) is formed in the inner side of the upper part of the support wheel base, the lifting oil cylinder A (11) is vertically installed at the bottom of the vertical sliding groove, and the end of a piston rod of the lifting oil cylinder A faces upwards; the supporting wheel bracket (9) is longitudinally and slidably arranged on the upper part of the vertical sliding groove, and the bottom end of the supporting wheel bracket is connected with a piston rod of the lifting oil cylinder A (11); the steel wheel (10) is rotatably connected to the top of the supporting wheel bracket (9);
the two lifting deck mechanisms (3) are respectively positioned between the two vibrating mechanisms (1) on the left side and between the two vibrating mechanisms (1) on the right side and are arranged in a front-back staggered manner; the lifting travelling plate mechanism (3) comprises a travelling plate support (7), a travelling plate support (12), a lifting oil cylinder B (13), a travelling plate motor (14) and rubber wheels (15), wherein the left part and the right part of the upper end of the travelling plate support (7) are respectively provided with a hinged seat A (16) and a hinged seat B (17), the lifting oil cylinder B (13) is arranged on the left side above the travelling plate support (7), and the base of the lifting oil cylinder B is hinged with the hinged seat A (16); the walking plate support (12) is arranged on the right side above the walking plate support (7), the walking plate support (12) is L-shaped and comprises a transverse support arm positioned on the lower portion and a vertical support arm fixedly connected above the left end of the transverse support arm, the end portion of the transverse support arm is hinged with the hinge base B (17), and the end portion of the vertical support arm is hinged with the end portion of a piston rod of the lifting oil cylinder B (13); the board moving motor (14) is fixedly arranged at the upper end of the bracket (12); the rubber wheel (15) is fixedly sleeved on an output shaft of the traveling plate motor (14).
2. The concrete member vibrating device according to claim 1, further comprising a hydraulic system, wherein the hydraulic system comprises a pump station, an electromagnetic directional valve A and an electromagnetic directional valve B, and the pump station is connected with the lifting oil cylinder A (11) through the electromagnetic directional valve A and is further connected with the lifting oil cylinder B (13) through the electromagnetic directional valve B.
3. A concrete element vibrating device according to claim 1 or 2, characterized in that a limiting block (18) is fixedly connected to the upper surface of the vibrating table (5).
4. A concrete element vibrating device according to claim 3, characterized in that the lower left end of the transverse arm is connected to the upper end surface of the carriage (7) by means of a damping spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021860920.8U CN214055700U (en) | 2020-08-31 | 2020-08-31 | Concrete member vibrating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021860920.8U CN214055700U (en) | 2020-08-31 | 2020-08-31 | Concrete member vibrating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214055700U true CN214055700U (en) | 2021-08-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021860920.8U Active CN214055700U (en) | 2020-08-31 | 2020-08-31 | Concrete member vibrating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214055700U (en) |
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2020
- 2020-08-31 CN CN202021860920.8U patent/CN214055700U/en active Active
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