CN214030591U - Automatic seed pressing and discharging integrated machine for betel nuts - Google Patents

Automatic seed pressing and discharging integrated machine for betel nuts Download PDF

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Publication number
CN214030591U
CN214030591U CN202021487589.XU CN202021487589U CN214030591U CN 214030591 U CN214030591 U CN 214030591U CN 202021487589 U CN202021487589 U CN 202021487589U CN 214030591 U CN214030591 U CN 214030591U
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cylinder
machine
conveying line
proximity sensor
magnetic sensor
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宾海龙
唐露
肖卫东
涂天明
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Hunan wuzizui Industrial Group Co.,Ltd.
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Hunan Wuzizui Food Co ltd
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Abstract

The utility model relates to a food processing equipment, especially an automatic seed all-in-one of unloading of sesame oil pressure. The device comprises a conveying line, and a lifting machine, a feeding machine, a weighing system, a seed pressing machine, a gland stacking mechanism, a robot, a balance crane, a seed unloading machine and an electrical control system which are distributed on the conveying line. The gland stacking mechanism (6) is characterized in that a turbine screw rod jacking machine (2139) driven by a motor (2137) is arranged at the lower part of a rack III (2131), and a top plate (2138) is arranged at the top of the turbine screw rod jacking machine (2139); a plurality of air cylinders (1312) are mounted on the side part of the third frame (2131) above the turbolead screw jacking machine (2139), and the air cylinders (1312) are connected with horizontal bolts (2133) through bolt guide sleeves (2134); compared with the traditional manual work, the method has the following advantages: the labor intensity is reduced, the working efficiency is improved, the field management is improved, the intelligent automatic control is adopted, the operation is simple, the process violation is avoided, the personal safety and the food safety of the staff are guaranteed, and the material damage is reduced to the minimum extent.

Description

Automatic seed pressing and discharging integrated machine for betel nuts
Technical Field
The utility model relates to a food processing equipment, especially an automatic seed all-in-one of unloading of sesame oil pressure.
Background
At present, a process for preparing betel nuts is seed pressing, wherein the weight of each seed pressing barrel is 80 kg (a stainless steel barrel), and the total weight of seeds after compaction is close to 200 kg. The compacted seeds are pulled by a motor to pull a rope which is reserved at the bottom of the barrel to be coiled so as to scatter the seeds. And the seed pouring is realized by pouring the seed pressing barrel onto a simple small frame, manually bending to rake out the seeds, and 5-6 large pots of seeds are arranged after each barrel of seeds is raked out. After manual weighing, a basin is poured into the vibrating screen. This kind of traditional mode of operation along with long-time high strength operation of bowing makes workman cause the lumbar muscle strain also to reduce work efficiency simultaneously very easily, and the scene is chaotic, and the potential safety hazard also follows along with it.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic seed all-in-one of unloading of sesame oil.
The purpose of the utility model is realized through the following ways: an automatic areca nut seed pressing and discharging integrated machine comprises a conveying line, and a lifter, a feeding machine, a weighing system, a seed pressing machine, a gland stacking mechanism, a robot, a balance crane, a seed discharging machine and an electric control system which are distributed on the conveying line, wherein the gland stacking mechanism is provided with a turbine screw jacking machine driven by a motor at the lower part of a rack III, and a top plate is arranged at the top of the turbine screw jacking machine; a plurality of cylinders are installed on the three side parts of the rack above the worm gear screw jacking machine, and the cylinders are connected with a bolt in the horizontal direction through a bolt guide sleeve.
As the further optimization of this scheme, the lifting machine, set up between the low level transfer chain of transfer chain anterior segment and high-order transfer chain, it includes frame two, the bottom is equipped with the material platform in the frame two, material bench surface evenly distributed has universal ball one, respectively through linear bearing one and guiding axle one and two middle part crossbeam swing joint in frame on the flank board of material platform both sides, it promotes the cylinder through two in addition on the flank board of both sides and is connected with two upper portion crossbeams in frame, install the translation cylinder on two upper portion crossbeams in frame respectively, the horizontal motion is made to translation cylinder propelling movement push pedal.
As the further optimization of this scheme, the material loading machine include the climbing belt feeder, install the hopper on the support of climbing belt feeder blanking end below, hopper bottom discharge mouth is equipped with the electromagnetism butterfly valve that receives PLC control.
As a further optimization of the scheme, the weighing system is positioned below the feeding machine, four weighing sensors are arranged at the bottom of the base where the weighing roller conveying line is located, and the weighing roller conveying line is driven by a motor of the weighing roller conveying line.
As a further optimization of the scheme, the seed pressing machine is positioned between the roller conveying line B and the roller conveying line A in the middle section of the conveying line, the upper part of the bracket of the seed pressing machine is provided with a hydraulic machine externally connected with a hydraulic station, a bearing platform is arranged below a hydraulic cylinder of the hydraulic machine, and four corners of the bracket positioned between the hydraulic cylinder and the bearing platform are respectively provided with a pushing mechanism;
the seed pressing barrel moves on the roller conveying line B, the bearing platform and the roller conveying line A, a bottom cover made of a metal material and capable of being taken out from an opening in the top of the barrel body is installed at the bottom of the barrel body of the seed pressing barrel, a gland is movably installed in the barrel body, and four pin shaft mechanisms are arranged on the barrel wall of the barrel body corresponding to the pushing pin mechanism;
the pin shaft mechanism comprises a pin shaft sleeve, the head of the pin shaft sleeve is fixed on a mounting hole on the outer wall of the barrel body, a pin shaft is movably sleeved in the pin shaft sleeve, the head of the pin shaft is inserted into the barrel body, limiting grooves are respectively formed in the positions, corresponding to the middle section shaft wall of the pin shaft, of the middle section sleeve wall of the pin shaft and the middle section sleeve wall of the pin shaft sleeve, limiting screws are radially arranged on the two limiting grooves, a compression spring is arranged on the periphery of the tail section of the pin shaft, and a baffle plate and a limiting sleeve are arranged at the tail part of the pin shaft sleeve;
the pushing mechanism is characterized in that four corners of the support are respectively and horizontally provided with an installation platform, a pushing cylinder is installed on the installation platform, and a push plate is arranged at the working end of the pushing cylinder;
a ball mounting plate is mounted below the bearing platform, a plurality of universal balls II are distributed on the upper surface of the ball mounting plate, a jacking cylinder externally connected with a hydraulic station is arranged at the bottom of the ball mounting plate, and an opening is formed in the bearing platform corresponding to the position of the universal balls II; and a guide shaft is arranged at the bottom of the bearing platform, and two ends of the guide shaft are provided with a linear bearing II.
Further optimization as this scheme, gland stacking mechanism install on being located the parallel chain transfer line between cylinder transfer line A and the cylinder transfer line B that sets up side by side, the chain transfer line comprises chain transfer line A, chain transfer line B, chain transfer line C end to end connection in proper order, gland stacking mechanism is located chain transfer line B top.
As a further optimization of the scheme, the robot and the balance crane are respectively positioned at the head end and the tail end of the chain conveying line, the working tentacle of the robot is provided with an electromagnetic chuck, and the working end of the balance crane is provided with an electromagnetic clamp.
As a further optimization of the scheme, the seed unloading machine comprises a jacking mechanism, a barrel pushing mechanism, a turnover mechanism and a material pushing mechanism;
the jacking mechanism is positioned below the corners of the L-shaped conveying line and comprises a supporting table, a universal ball III is mounted on the top surface of the supporting table, a guide shaft and a jacking cylinder are respectively mounted at the bottom of the supporting table, and the jacking cylinder stretches and retracts to drive the supporting table to move up and down; a plurality of square strips are well arranged on the table top of the supporting table, a universal ball III is arranged at the top of each square strip, and each square strip is positioned in a gap between a roller and a conveying line;
the barrel pushing mechanism is arranged above the conveying line through a first rack and is provided with two reciprocating chains which are driven by a barrel pushing motor and arranged in parallel, and a push plate is transversely arranged between the two chains;
the turnover mechanism is arranged on the side edge of the conveying line through a first rack and comprises a turnover table for placing the material barrel, a rotating shaft is movably arranged on the turnover table, a turnover cylinder is arranged between the rotating shaft and the bottom of the first rack, and the turnover cylinder pushes the turnover table to realize turnover action on the material barrel;
the pushing mechanism is positioned above the barrel pushing mechanism, the pushing oil cylinder of the pushing mechanism is horizontally arranged above the rack, the top end of the push rod of the pushing oil cylinder is provided with a magnet, and the pushing oil cylinder can push materials in the material barrel through the push rod.
As a further optimization of the scheme, the electrical control system comprises a PLC, and a sensor and a conveying line connected with the PLC, a lifting machine, a feeding machine, a weighing system, a seed pressing machine, a gland stacking mechanism, a robot, a balance crane and a seed unloading machine;
the sensors are respectively as follows:
the jacking upper magnetic sensor is arranged at the uppermost end of one side wall of a jacking cylinder in the jacking mechanism, and the jacking lower magnetic sensor is arranged at the lowermost end of one side wall of the jacking cylinder; a proximity sensor M is arranged on the first rack on one side of the jacking mechanism; the proximity sensors N and P acting on the barrel pushing mechanism are arranged on one side of the chain at intervals respectively, wherein the proximity sensors N are arranged downwards, and the proximity sensors P are arranged upwards; the turning upper magnetic sensor is arranged at the uppermost end of the side wall of the turning cylinder in the turning mechanism, and the turning lower magnetic sensor is arranged at the lowermost end of the side wall of the turning cylinder; the magnetic switch J and the magnetic switch K are arranged at the front end and the rear end of a material pushing oil cylinder in the material pushing mechanism;
the jacking upper magnetic sensor, the jacking lower magnetic sensor, the proximity sensor M, the proximity sensor N, the proximity sensor P, the proximity sensor N, the overturning upper magnetic sensor, the overturning lower magnetic sensor, the magnetic switch J and the magnetic switch K are connected with a PLC (programmable logic controller), and the PLC is respectively connected with and controls the jacking cylinder I, the barrel pushing motor, the overturning cylinder and the material pushing oil cylinder;
the proximity sensor A is positioned in the robot work area and is arranged on the side edge of the roller conveying line A; the proximity sensor B is arranged on the side edge of the tail part of the roller conveying line B; a proximity sensor C and a proximity sensor D are respectively positioned above and below the cross bar at the middle lower part of the rack III; the magnetic sensors A and B are positioned at two ends of the cylinder; a proximity sensor J positioned on the base of the worm screw jack; the proximity sensor E is positioned in the robot work area and is arranged on the side edge of the chain conveying line A; the proximity sensors F, G and H are positioned at the left, middle and right positions of the side edge of the chain conveying line B;
the proximity sensor A, the proximity sensor B, the proximity sensor C, the proximity sensor D, the magnetic sensor A, the magnetic sensor B, the proximity sensor J, the proximity sensor E, the proximity sensor F, the proximity sensor G and the proximity sensor H are respectively connected with a PLC (programmable logic controller), and the PLC is respectively connected with a control cylinder, a robot, a motor, an electromagnetic chuck and a conveyor line driving motor;
the magnetic sensor I is positioned on one side of the bottom of the second rack;
the proximity sensor k, the proximity sensor L, the magnetic sensor G, the magnetic sensor H and the magnetic sensor I are respectively connected with a PLC (programmable logic controller), and the PLC is connected with and controls a lifting cylinder, a translation cylinder, a low conveyor line motor in a low conveyor line and a high conveyor line motor in a high conveyor line;
the proximity sensor O is positioned on the side edge of the guide wheel above the weighing roller conveying line, the proximity sensor O is connected with the PLC, and the PLC is connected with and controls a motor of the weighing roller conveying line;
the hydraulic upper cylinder magnetic sensor and the hydraulic lower cylinder magnetic sensor are arranged at the upper part and the lower part of the hydraulic machine oil cylinder; the magnetic sensor E and the magnetic sensor F are arranged at two ends of the pushing cylinder; magnetic sensors C and magnetic sensors D which are arranged at the upper part and the lower part of the jacking cylinder; cylinder magnetic sensor, cylinder magnetic sensor, magnetic sensor E, magnetic sensor F, magnetic sensor C, magnetic sensor D connect PLC under the oil pressure, PLC connects control respectively and promotes cylinder, hydraulic pressure station, cylinder transfer chain B motor, cylinder transfer chain A motor and jacking cylinder.
As a further optimization of the scheme, the PLC is connected with the touch screen.
The utility model discloses automatic seed all-in-one of unloading of sesame oil compares with the tradition manual work, has following advantage:
1. the labor intensity is reduced; the automatic conveying of material bucket, automatic weighing takes the lid automatically and puts the lid, presses the seed automatically, unloads the seed automatically, and the manual work only need assist and adopt the carrier transport, very big reduction work load.
2. The work efficiency is improved: an automatic seed unloading machine is adopted, 75 barrels of seeds are unloaded every hour, and the number of operators is 5; and the number of operators can reach 15 when seeds are manually unloaded in 70 barrels per hour.
3. Stable performance, safety and reliability: the conveying is carried by adopting a mature roller conveying line, and a safety protection device, interlocking control, mechanical structure protection and the like are arranged. Compared with manual carrying, the phenomena of crushing, smashing, bruising and the like often occur.
4. Intelligent control is adopted: the method adopts one-key starting, alarm prompting, system self-diagnosis and yield statistics, and is simple, convenient and worry-saving.
5. Management and promotion: personnel are reduced, and management is facilitated; each regional overall arrangement in workshop is normal, and the material bucket is according to coming the material in proper order, and is normal.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings:
FIG. 1 is a schematic view of the whole machine of the present invention;
fig. 2 is a schematic perspective top view of the present invention;
FIG. 3 is one of the overall structural diagrams of the elevator in use state of the present invention;
fig. 4 is a second schematic view of the overall structure of the elevator in use state according to the present invention;
fig. 5 is one of the three-dimensional structural diagrams of the elevator of the present invention;
fig. 6 is a second schematic view of the three-dimensional structure of the hoist of the present invention;
fig. 7 is one of the schematic side structural diagrams of the hoist of the present invention;
fig. 8 is a second schematic side view of the hoist of the present invention;
fig. 9 is a schematic view of a top view structure of the hoist of the present invention;
fig. 10 is a schematic block diagram of an electrical system of the elevator of the present invention;
fig. 11 is a schematic structural view of the feeding machine of the present invention;
FIG. 12 is a schematic structural view of a weighing system of the present invention;
fig. 13 is a schematic view of the overall structure of the medium pressure seed machine of the present invention;
fig. 14 is a perspective structural schematic view of a seed pressing barrel of the medium-pressure seed press of the present invention;
fig. 15 is a schematic view of a cross-sectional structure of a seed pressing barrel of the medium-pressure seed press of the present invention;
fig. 16 is a schematic structural view of a pin shaft mechanism of a seed pressing barrel of the medium-pressure seed press of the present invention;
fig. 17 is a schematic structural view of a hydraulic press of the medium-pressure seed machine of the present invention;
fig. 18 is one of the schematic structural views of the bearing platform of the medium pressure seed machine of the present invention;
fig. 19 is a second schematic structural view of a supporting platform of the medium pressure seed machine of the present invention;
fig. 20 is a third schematic view of the structure of the supporting platform of the medium pressure seed machine of the present invention;
FIG. 21 is a schematic view of a pushing mechanism of the medium pressure seed machine of the present invention;
fig. 22 is a schematic block diagram of an electrical system of the medium voltage seed machine of the present invention;
fig. 23 is a schematic plan view of the installation state of the gland stacking mechanism of the present invention;
fig. 24 is a schematic side view of the overall structure of the installation state of the gland stacking mechanism of the present invention;
fig. 25 is a schematic perspective view of the structure of the middle gland stacking mechanism of the present invention;
fig. 26 is a schematic side view of the structure of the middle gland stacking mechanism of the present invention;
fig. 27 is a schematic top view of the structure of the middle gland stacking mechanism of the present invention;
fig. 28 is a schematic structural view of the robot of the present invention;
fig. 29 is a schematic view of the structure of the middle balance crane of the present invention;
FIG. 30 is a schematic structural view of a chain conveyor line A of the present invention;
fig. 31 is a schematic structural view of a middle chain conveying line B of the present invention;
fig. 32 is a schematic view of the installation structure of the gland stacking mechanism of the present invention;
fig. 33 is a schematic diagram of a block structure of an electrical system of the gland stacking mechanism of the present invention;
fig. 34 is a schematic perspective view of the mounting structure of the seed discharging machine of the present invention;
fig. 35 is a schematic top view of the mounting structure of the seed discharging machine of the present invention;
FIG. 36 is a schematic side view of the mounting structure of the seed discharging machine of the present invention;
fig. 37 is a schematic perspective view of a structure of a jacking mechanism of the seed discharging machine of the present invention;
fig. 38 is a schematic side view of the structure of the jacking mechanism of the seed discharging machine of the present invention;
fig. 39 is a schematic view of the descending state of the jacking mechanism of the seed discharging machine of the utility model;
fig. 40 is a schematic view of the ascending state of the jacking mechanism of the seed discharging machine of the present invention;
FIG. 41 is a schematic perspective view of a turning mechanism of the seed discharging machine of the present invention;
FIG. 42 is a schematic side view of the structure of the turnover mechanism of the seed discharging machine of the present invention;
fig. 43 is a second schematic perspective view of the structure of the turnover mechanism of the seed discharging machine of the present invention;
FIG. 44 is a schematic perspective view of the pushing mechanism of the seed discharging machine of the present invention;
FIG. 45 is a schematic side view of the structure of the pushing mechanism of the seed discharging machine of the present invention;
fig. 46 is a schematic view of the installation state of the barrel pushing mechanism of the seed discharging machine of the present invention;
fig. 47 is a structural schematic view of a barrel pushing mechanism of the seed discharging machine of the present invention;
fig. 48 is a schematic view of the cross-sectional structure of the material barrel of the seed discharging machine of the present invention;
fig. 49 is a schematic view of a three-dimensional structure of a material barrel of the seed discharging machine of the present invention;
fig. 50 is a block diagram of an electrical control system of the seed discharging machine of the present invention.
Detailed Description
As shown in fig. 1 and 2, the utility model discloses automatic seed pressing and discharging integrated machine for areca nuts comprises a conveyor line 1, and a lifting machine 2, a feeding machine 3, a weighing system 4, a seed pressing machine 5, a gland stacking mechanism 6, a robot 7, a balance crane 8, a seed discharging machine 9 and an electric control system 10 which are distributed on the conveyor line 1.
As shown in fig. 8-10, the hoisting machine 2 is disposed between the low-position conveying line 4003 and the high-position conveying line 4005, and includes a second frame 4021, a material table 4212 is disposed at the bottom inside the second frame 4021, first universal balls 4027 are uniformly distributed on the material table 4212, side wing plates on two sides of the material table 4212 are movably connected to a middle cross beam 4031 of the second frame 4021 through a first linear bearing 4026 and a first guide shaft 4025, the side wing plates on two sides are connected to an upper cross beam 4032 of the second frame 4021 through two lifting cylinders 4024, a translation cylinder 4022 is mounted on the upper cross beam 4032 of the second frame 4021, and a push plate 4023 pushed by the translation cylinder 4022 moves horizontally.
Also included is an electrical control system comprising sensors distributed in the apparatus: a proximity sensor k4028 and a proximity sensor L4029 located at both ends of the upper beam 4032, a magnetic sensor G4210 and a magnetic sensor H4211 located at both upper and lower ends of the lift cylinder 4024, and a magnetic sensor I4213 located on one side of the bottom of the second frame 4021; the sensors are respectively connected with a PLC61, and a PLC61 is connected with and controls a lifting cylinder 4024, a translation cylinder 4022 and a low-level conveying line motor 4051 in the low-level conveying line 4003 and a high-level conveying line motor 4052 in the high-level conveying line 4005.
The working process of the hoister is as follows: the material barrel is conveyed to the low-position conveying line by a conveying handle manually, the low-position conveying line conveys the material barrel to a material platform in the lifter, when the proximity sensor C senses the material barrel, the lifting cylinder begins to contract, when the magnetic sensor G senses the material barrel, the cylinder stops acting, the material barrel is lifted to a high-position state at the moment, the translation cylinder drives the push plate to move forwards, the push plate pushes the material barrel to translate, when the proximity sensor k senses the material barrel, the cylinder stops acting, the material barrel is pushed to the high-position conveying line at the moment, the high-position conveying line conveys the material barrel to the next station, the translation cylinder drives the push plate to return, when the proximity sensor L senses the material barrel, the cylinder stops acting, namely returns to the initial position, when the proximity sensor k senses the material barrel, the lifting cylinder also acts, the material barrel starts to return, and when the magnetic sensor H senses the material barrel, the cylinder is deactivated, i.e. returned to the initial position, and the next cycle is started.
As shown in fig. 11, the feeding machine 3 comprises a climbing belt conveyor 6001, a hopper 6002 is mounted on a support below a blanking end of the climbing belt conveyor 6001, and a discharge port at the bottom of the hopper 6002 is provided with an electromagnetic butterfly valve 6004 controlled by a PLC 61. The material loading machine adopts a transition hopper to concentrate transition storage, thereby saving the complex work of manually loading one barrel of material into one barrel of material, and having certain buffering time, thereby being convenient for operators to reasonably distribute and utilize.
As shown in fig. 12, the weighing system 4 is located below the feeder 3, and the system is provided with four weighing sensors 7002 mounted at the bottom of the base where the weighing roller transfer line 7001 is located, and the weighing roller transfer line 7001 is driven by a weighing roller transfer line motor 7005. The weighing system adopts the weighing sensor of the whole below multiple spot overall arrangement of transfer chain, has then saved the work of artifical title material, also can regard as a signal point of stopping the blanking simultaneously. A plurality of feeding machines and weighing systems can be adopted to realize a plurality of times of feeding and weighing operations according to the process requirements.
As shown in fig. 13-22, the seed pressing machine 5 is located between the roller conveyor line B3004 and the roller conveyor line a3005, the upper portion of the bracket is a hydraulic machine 3012 externally connected to the hydraulic station 3300, a carrying platform 3017 is located below the hydraulic cylinder 3014 of the hydraulic machine 3012, and a pushing and pulling mechanism 3003 is respectively installed at four corners of the bracket located between the hydraulic cylinder 3014 and the carrying platform 3017;
the seed pressing barrel 3002 moves on the roller conveying line B3004, the bearing platform 3017 and the roller conveying line A3005, a bottom cover 3024 which can be taken out from an opening at the top of the barrel body is installed at the bottom of the barrel body 3021 of the seed pressing barrel 3002, a gland 3022 is movably installed inside the barrel body 3021, and four pin shaft mechanisms are arranged on the barrel wall of the barrel body 3021 corresponding to the pushing and pushing mechanism 3003.
The pin shaft mechanism comprises a pin shaft sleeve 3025, the head of the pin shaft sleeve 3025 is fixed on a mounting hole in the outer wall of the barrel body 3021, a pin shaft 3028 is movably sleeved inside the pin shaft sleeve 3025, the head of the pin shaft 3028 is inserted into the barrel body 3021, limiting grooves are respectively formed in the positions of the middle shaft wall of the pin shaft 3028 corresponding to the middle sleeve wall of the pin shaft sleeve 3025, limiting screws 3026 are radially arranged on the two limiting grooves, a compression spring 3210 is arranged on the periphery of the tail section of the pin shaft 3028, and a baffle 3029 and a limiting sleeve 3027 are arranged at the tail part of the pin shaft sleeve 3025.
When the seed pressing barrel enters materials, the pin shaft is under the elastic force of a compression spring, the pin is retracted into the pin shaft sleeve, the pin shaft and the limiting sleeve are respectively provided with a limiting key groove, the pin shaft sleeve is provided with a threaded hole, the stroke of the pin shaft is limited by a waist hole on the limiting sleeve after the limiting screw is installed, when two limit positions of the waist hole of the limiting sleeve are reached, the pin shaft is also respectively in a state of completely retracting the pin shaft sleeve and completely extending the pin shaft sleeve, the front end of the pin shaft of the completely retracting shaft sleeve is just level with the inner wall of the seed pressing barrel, so that the materials are prevented from running out of the pin. The pin shaft can not rotate through the guide of the waist-shaped key groove hole of the pin shaft and the limiting screw, so that the flat position of the pin shaft is kept to face downwards all the time, and the contact surface between the pin shaft and the gland is increased. The front end of the pin shaft is designed to be a conical surface, so that the pin shaft can move back to the shaft sleeve more smoothly, and the front end surface of the pin shaft can also enter the shaft sleeve smoothly due to the fact that the conical surface is smaller than the rear end when the front end surface of the pin shaft is slightly collided or abraded.
The push pin mechanism 3003 is characterized in that four corners of the support are respectively and horizontally provided with a mounting platform 3031, a push pin cylinder 3032 is mounted on the mounting platform 3031, and a push plate 3035 is arranged at the working end of the push pin cylinder 3032.
The bearing platform 3017 is provided with a ball mounting plate 3120 below, the upper surface of the ball mounting plate 3120 is provided with a plurality of second universal balls 3015, the bottom of the ball mounting plate 3120 is provided with a jacking cylinder 3112 externally connected with a hydraulic station 3300, and the bearing platform 3017 is provided with an opening corresponding to the second universal ball 3015. And a second guide shaft 3019 is installed at the bottom of the bearing platform 3017, and two linear bearings 3018 are arranged at two ends of the second guide shaft 3019.
The electrical system 3006, including sensors, is: an oil pressure upper cylinder magnetic sensor 3011 and an oil pressure lower cylinder magnetic sensor 3013 mounted on the upper and lower portions of the oil cylinder of the hydraulic machine 3012; a magnetic sensor E3033 and a magnetic sensor F3034 which are arranged at the two ends of the push pin cylinder 3032; magnetic sensors C3110 and D3111 mounted on the upper and lower portions of the lift cylinder 3112;
the sensors are connected with a PLC61, and a PLC61 is respectively connected with a control pushing cylinder 3032, a hydraulic station 3300, a roller conveying line B motor, a roller conveying line A motor and a jacking cylinder 3112.
The segmented working process of the seed pressing machine is as follows: a bolt stage: when the material barrel filled with the materials and provided with the gland comes from the roller conveying line A and enters the bearing platform of the seed pressing machine, the axis of the seed pressing barrel is aligned to the axis of the hydraulic cylinder through manual assistance, meanwhile, any limiting sleeve at the position of the seed pressing barrel is aligned to the push plate of the pushing and pin mechanism through rotating the seed pressing barrel, and the bearing platform of the hydraulic press is provided with the universal ball II, so that the seed pressing barrel is moved manually easily. Because 4 round pin axles of pressing the seed bucket are the circumferencial direction equipartition installation, 4 cylinders of pushing pin mechanism also use the pneumatic cylinder as the center equipartition installation simultaneously, become 45 degrees distribution with transfer chain cylinder direction of transfer center axial. The center height of the cylinder design is consistent with the center height of the pin shaft of the seed pressing barrel. Therefore, as long as any one limiting sleeve at any seed pressing barrel is aligned with the push plate of the 3-push pin mechanism, the other 4 limiting sleeves are also aligned. After manual confirmation alignment, the hydraulic station is started when the seed pressing machine starting button is started, the hydraulic cylinder descends, the jacking cylinder contracts at the moment, the ball support plate and the universal ball III descend, and the universal ball III is hidden below the support panel and cannot be crushed by the press. When the magnetic sensor D senses that the air cylinder stops acting, and the third universal ball is located at the lowest part of the supporting panel. When touching down magnetic sensor, hydraulic pressure station stop work, the gland has been pressed below round pin axle mouth this moment, four cylinders simultaneous action of pushing pin mechanism this moment, when magnetic sensor F responds to then, the cylinder stops the action, 4 round pin axles are all promoted by the cylinder baffle this moment, hydraulic pressure station starts, the hydro-cylinder rises, the gland also can slowly rise simultaneously, when touchhing the round pin axle, be blocked, and the hydro-cylinder continues to rise this moment, go up the hydro-cylinder stop when magnetic sensor responds to then, the hydro-cylinder is higher than the material bucket top most this moment, the cylinder is returned, magnetic sensor E responds to then, the cylinder stops. The jacking cylinder rises at this moment, and when magnetic sensor C responded, the jacking cylinder stopped, and universal ball three was ejecting supporting panel this moment, and the seed bucket is also by the jack-up simultaneously, because the rolling friction of barrel head and universal ball three to only need less power just can promote the material bucket, the manual work pushes away the material bucket to cylinder transfer chain B, carries to next process.
A pin pulling stage: similarly, when a material barrel needing to be pulled out is conveyed from the roller conveying line A and enters a bearing platform of the seed pressing machine, the axis of the seed pressing barrel is aligned to the axis of the hydraulic cylinder through manual assistance. After manual alignment confirmation, when a starting button of the seed pressing machine is started, the hydraulic station is started, the hydraulic cylinder descends, when the magnetic sensor is touched, the hydraulic station stops working, the pressing cover is pressed below the opening of the pin shaft, and the pin shaft automatically retracts into the shaft sleeve under the action of the elastic force of the pin shaft. The hydraulic station is started, the oil cylinder rises, the oil cylinder stops when the upper magnetic sensor senses that the oil cylinder stops, the lowest end of the oil cylinder is higher than the top of the material barrel at the moment, and the material barrel is manually pushed to the roller conveying line B to be conveyed to the next procedure. And (4) completing pin pulling.
As shown in fig. 23-33, the gland stacking mechanism 6 is mounted on a chain conveyor line between a roller conveyor line a3005 and a roller conveyor line B3004 which are arranged in parallel, the chain conveyor line is formed by connecting a chain conveyor line a2011, a chain conveyor line B2012 and a chain conveyor line C2014 end to end in sequence, and the gland stacking mechanism 6 is located above the chain conveyor line B2012;
the gland stacking mechanism 6 is characterized in that a turbine screw jacking machine 2139 driven by a motor 2137 is arranged at the lower part of a rack III 2131, and a top plate 2138 is arranged at the top of the turbine screw jacking machine 2139; a plurality of air cylinders 1312 are arranged on the side part of the frame third 2131 above the worm wheel screw jacking machine 2139, and the air cylinders 1312 are connected with horizontal bolts 2133 through bolt guide sleeves 2134.
When the system judges that the material barrel needs to be pressed, the stacking mechanism orderly conveys out the pressing covers stored in the support according to the needs. Motor corotation, the turbine lead screw jacking machine rises, it rises together to drive the roof, rise along with turbine lead screw jacking machine, the gland is whole to be lifted in the support, when proximity sensor C senses the roof, the motor stops, because the position of sensor, the gland has been broken away from the bolt working face by the jacking this moment, the cylinder shrink, in the bolt withdrawal bolt uide bushing, magnetism sensor B responds to then, the cylinder stops, the bolt retracts in the bolt uide bushing completely this moment, the motor reversal, the lead screw descends, the gland also follows the decline, install four guide bars 132 directions all around at the support through the equipartition when the gland descends, and can not misplace. When the proximity sensor D senses the top plate, the motor stops, due to the design position of the proximity sensor D, the position of the bolt is just between the first last and the second last, the cylinder extends out, the bolt extends out, when the magnetic sensor A senses the top plate, the cylinder stops, the bolt extends out completely, the motor rotates reversely, the gland descends continuously, all the glands are clamped by the bolt from the second last gland, all the glands are borne on the bolt, the first last gland descends along with the screw rod continuously, when the gland falls onto the working surface of the chain conveying line B, the screw rod descends continuously, when the proximity sensor J senses the top plate, the motor stops, the top plate descends to be lower than the working surface of the conveying line B and is separated from the gland, the motor of the chain conveying line B and the motor of the chain conveying line A start to work, the gland is conveyed to the chain conveying line A, when proximity sensor E sensed the signal, link joint transfer chain A motor stopped, and the gland just arrived the robot and grabbed the lid assigned position this moment, and the robot begins to grab the lid. The operation is circulated in such a way. When the gland is not grabbed by the robot, the proximity sensor E can sense signals all the time, the gland on the chain plate conveying line B can be in a waiting state, and the gland cannot be conveyed continuously until the gland on the chain plate conveying line A is grabbed by the robot.
When the system judges that the material barrel needs to take the gland, the stacking mechanism can orderly store the gland. When a robot takes out a gland from a material barrel and puts the gland on a chain plate conveying line A, a proximity sensor E senses a signal, a motor of the chain plate conveying line B of the chain plate conveying line A is started (reversely rotated), the gland is conveyed to the lower part of a stacking mechanism, the chain plate conveying line B right below each stacking storage bin respectively corresponds to one proximity sensor (proximity sensor F, proximity sensor G and proximity sensor H), when a system judges that the stacking storage bin A can also store the gland, the motor of the chain plate conveying line B stops when the gland passes through the proximity sensor F, the center of the gland is just positioned at the central position of the stacking storage bin A at the moment, the motor is started, a turbine screw rod jacking machine ascends, the gland ascends, when a top plate senses a magnetic sensor B, the motor stops, a screw rod stops, the gland in the stacking storage bin is just jacked by a new gland, and break away from the bolt working face, the cylinder shrink this moment, and the bolt contracts into, and magnetic sensor B response is then, and the cylinder stops. The bolt is fully retracted into position. The motor continues to start, and the lead screw rises, and all clamp plates are continued to rise, and when proximity sensor sensed the roof, the motor stopped, and the gland that newly advances this moment was risen to the bolt top, and the cylinder stretches out, and the bolt stretches out, and the motor is just against, and the lead screw descends, and the gland is whole descends, is caught when touchhing the bolt. And the screw rod continues to descend and returns to the initial position, and when the proximity sensor J senses that the screw rod is at the initial position, the motor stops. This loops, again in the same manner, to store when the system determines that other storage bins are needed.
For some reason of production, when the capping and uncapping cannot be dynamically balanced. If the stacking storage bin is completely filled, the gland can be directly conveyed to the chain conveying line C through the chain conveying line B from the chain conveying line A, and is transferred to an external storage mechanism through the balance crane by staff. In the same way, when the storage bin is not provided with the gland, the gland is manually placed to be conveyed to the chain plate conveying line C through the balance crane from the external storage mechanism, and the gland can directly convey the chain plate conveying line A and can also supplement the gland for the storage bin.
The robot 7 and the balance crane 8 are respectively positioned at the head end and the tail end of the chain conveying line, an electromagnetic chuck 2022 is arranged on a working tentacle of the robot 7, and an electromagnetic clamp 2052 is arranged at the working end of the balance crane 8. The clamp gripper is in a 'pin' shape layout formed by three electromagnets, the gland is made of common carbon steel, the electromagnets can generate magnetism when electrified so as to attract the gland, and the electromagnets disappear when power is off so as to release the gland. The balance crane is a labor-saving auxiliary tool, is operated manually, has strong flexibility and enables the whole system to be flexible. The device comprises a 51 balance crane, a 22 clamp, an electric control system and the like. The clamp gripper is in a 'pin' shape layout formed by three electromagnets, the gland is made of common carbon steel, the electromagnets can generate magnetism when electrified so as to attract the gland, and the electromagnets disappear when power is off so as to release the gland.
As shown in fig. 34-50, the seed discharging machine 9 includes a jacking mechanism 5001, a barrel pushing mechanism 5002, a turnover mechanism 5003, and a pushing mechanism 5004;
the device comprises a conveying line 1, a jacking mechanism 5001, a barrel pushing mechanism 5002, a turnover mechanism 5003, a material pushing mechanism 5004 and an electric control system 10;
the jacking mechanism 5001 is located below the corners of the L-shaped conveying line 1 and comprises a supporting table 5012, universal balls 5011 are mounted on the top surface of the supporting table 5012, guide shafts 5013 and a jacking cylinder 5014 are mounted at the bottom of the supporting table 5012 respectively, and the jacking cylinder 5014 stretches to drive the supporting table 5012 to move up and down;
the supporting table 5012 is provided with a plurality of square strips 5017 in a well-arranged manner on the table top, the tops of the square strips 5017 are provided with universal ball bearings 5011, and the square strips 5017 are located in gaps between rollers 5071 and 5071 of the conveying line 1.
When the cylinder is in a contraction state, the balls are completely hidden below the cylinder, the material barrel is convenient to enter and exit, when the cylinder rises, the balls are higher than the surface of the cylinder, the material barrel is jacked up and is separated from the surface of the cylinder.
The barrel pushing mechanism 5002 is mounted above the conveying line 1 through a rack I5047, and is provided with two reciprocating chains 5022 which are driven by a barrel pushing motor 5023 and arranged in parallel, and a push plate 5021 is transversely mounted between the two chains 5022; the barrel pushing mechanism plays a role of being opened and closed, is integrally arranged above the charging basket, can prevent the charging basket from interfering when entering from the conveying line, adopts a barrel pushing motor to drive a chain, and the chain drives a push plate, and the mechanism skillfully utilizes the characteristics of transverse displacement and longitudinal displacement when the chain is annularly arranged, forward and backward driving and long transmission distance, wherein the initial position of the push plate is positioned at a proximity sensor N, so that the charging basket cannot be interfered by the push plate when entering from the conveying line, the motor rotates forwards, the push plate moves from the upper part to the lower part along with the transmission of the chain, and returns to the initial position after being pushed, so as to prepare for pushing out the charging basket, the motor rotates backwards continuously, the push plate moves from the other end to the lower part to push out the charging basket,
the turnover mechanism 5003 is mounted on the side of the conveyor line 1 through a first rack 5047 and comprises a turnover stand 5031 for placing the material barrel 5005, a rotating shaft 5032 is movably mounted on the turnover stand 5031, a turnover air cylinder 5034 is mounted between the rotating shaft 5032 and the bottom of the first rack 5047, and the turnover air cylinder 5034 pushes the turnover stand 5031 to turn over the material barrel 505; the lower supporting surface of the turning table is provided with a universal ball III, so that the material barrel is convenient to move, the side surface of the turning table is made into a V-shaped structure, the automatic guiding and positioning are convenient, the automatic guiding and the positioning can be realized when the turning table is turned to be horizontal, the turning table is turned by adopting a simple cylinder to lift and rotate along a single shaft, the structure is simple and stable, and the maintenance is convenient. Meanwhile, the mechanical limit utilizes a limit rod arranged on the whole support, so that the reaction force generated when the oil cylinder pushes the movable bottom plate becomes the acting force in the support, thereby protecting the overturning platform structure from deforming.
The pushing mechanism 5004 is located above the barrel pushing mechanism 5002, a pushing oil cylinder 5043 of the pushing mechanism is horizontally arranged above a first 5047 of the rack, a magnet 5044 is arranged at the top end of a push rod of the pushing oil cylinder 5043, and the pushing oil cylinder 5043 realizes pushing action on the material in the material barrel 505 through the push rod; the pushing oil cylinder is integrally and horizontally arranged on the support, the stroke of the oil cylinder is controlled by the magnetic switch J and the magnetic switch K, one or a plurality of magnets are embedded in the flange surface at the top end of the oil cylinder, and the movable bottom plate of the material barrel can return to the bottom of the oil cylinder along with the flange surface of the oil cylinder when the oil cylinder contracts.
The electrical system 10 comprises various sensors distributed in the equipment, the sensors are connected with a PLC61, and a PLC61 is respectively connected with a first control jacking cylinder 5014, a barrel pushing motor 5023, a turnover cylinder 5034 and a material pushing cylinder 5043. The sensors are respectively as follows: a jacking upper magnetic sensor 5015 arranged at the uppermost end of the side wall of the jacking cylinder 5014 in the jacking mechanism 5001, and a jacking lower magnetic sensor 5016 arranged at the lowermost end of the side wall of the jacking cylinder 5014; a proximity sensor M5045 is arranged on a first rack 5047 on one side of the jacking mechanism 5001; a proximity sensor N5024 and a proximity sensor P5025 acting on the barrel pushing mechanism 5002 are arranged on one side of the chain 5022 at intervals, wherein the proximity sensor N5024 is arranged downwards, and the proximity sensor P5025 is arranged upwards; an upper overturning magnetic sensor 5033 arranged at the uppermost end of the side wall of the overturning air cylinder 5034 in the overturning mechanism 5003, and a lower overturning magnetic sensor 5035 arranged at the lowermost end of the side wall of the overturning air cylinder 5034; a magnetic switch J5041 and a magnetic switch K5042 which are arranged at the front end and the rear end of a material pushing cylinder 5043 in the material pushing mechanism 5004. The PLC61 is connected to the touch screen 102. And the full-automatic execution of the technological process is realized through an electric control system.
In the material barrel 5005, a movable bottom plate 5054 made of a metal material is arranged at the bottom of a barrel 5051 of the material barrel 5005, a plurality of bolts 5053 are arranged on the same horizontal plane of the barrel wall of the material barrel 5005, and a gland 5052 is movably arranged in the barrel.
The working process is as follows:
the material barrel enters a jacking mechanism area of the seed discharging machine through a conveying line, when the material barrel touches a proximity sensor, the material barrel stops, the air cylinder ascends, the top of a piston rod of the air cylinder is connected with a supporting table, a first universal ball is arranged at the top of the supporting table, and after the proximity sensor senses the material barrel, the air cylinder stops, and the first universal ball is higher than the plane of the conveying roller to lift the material barrel together so as to be separated from the roller conveying line;
when the upper magnetic sensor senses the push plate, the motor starts to rotate forwards, the chain drives the push plate clockwise, the push plate is fixed on the chain to rotate together, the material barrel is pushed together when the push plate touches the material barrel, when the proximity sensor M senses the push plate, the motor stops, the material barrel just reaches the overturning platform, and then the motor rotates backwards to enable the push plate to return to the initial position of the proximity sensor N;
after the charging bucket enters the overturning platform, the air cylinder rises, the overturning platform rotates by taking the rotating shaft as the center, when the upper magnetic sensor senses the charging bucket and the overturning platform, the air cylinder stops, at the moment, the charging bucket and the overturning platform are changed into a horizontal state from a vertical state, meanwhile, a beam of the overturning platform is just blocked by a limiting rod, and the axis line of the charging bucket in the horizontal state is superposed with the axis of the oil cylinder;
when the oil cylinder extends, when the flange surface at the front end of the oil cylinder contacts with the movable bottom plate, the movable bottom plate can move forward along with the oil cylinder, so that the material is pushed out, when the magnetic switch K senses the oil cylinder, the oil cylinder contracts, the movable bottom plate reaches a material barrel opening, the material is completely pushed out, the magnet arranged in the oil cylinder flange can firmly suck the bottom plate, the bottom plate is brought back to the barrel bottom together, when the bottom plate reaches the barrel bottom, the oil cylinder continues to contract, the bottom plate and the magnet are separated forcibly through a limiting plate of the barrel bottom, after the magnetic switch J senses the oil cylinder stops, the air cylinder contracts, after the magnetic switch senses the lower air cylinder stops, the overturning platform and the material barrel rotate to the initial position, at the moment, the motor rotates reversely, the push plate moves anticlockwise, the material barrel is pushed out to the conveying line B, the empty material barrel is conveyed to the next station by the conveying line B, the side of the push plate returns to the initial position, and the air cylinder contracts, the lower magnetic sensor stops after sensing, and the jacking mechanism is hidden below the conveying line at the moment.
The electrical control system 10 comprises a PLC61, a sensor and conveying line 1 connected with the PLC61, a lifter 2, a feeding machine 3, a weighing system 4, a seed pressing machine 5, a gland stacking mechanism 6, a robot 7, a balance crane 8 and a seed unloading machine 9;
the sensors are respectively as follows:
a jacking upper magnetic sensor 5015 arranged at the uppermost end of the side wall of the jacking cylinder 5014 in the jacking mechanism 5001, and a jacking lower magnetic sensor 5016 arranged at the lowermost end of the side wall of the jacking cylinder 5014; a proximity sensor M5045 is arranged on a first rack 5047 on one side of the jacking mechanism 5001; a proximity sensor N5024 and a proximity sensor P5025 acting on the barrel pushing mechanism 5002 are arranged on one side of the chain 5022 at intervals, wherein the proximity sensor N5024 is arranged downwards, and the proximity sensor P5025 is arranged upwards; an upper overturning magnetic sensor 5033 arranged at the uppermost end of the side wall of the overturning air cylinder 5034 in the overturning mechanism 5003, and a lower overturning magnetic sensor 5035 arranged at the lowermost end of the side wall of the overturning air cylinder 5034; a magnetic switch J5041 and a magnetic switch K5042 which are arranged at the front end and the rear end of a material pushing cylinder 5043 in the material pushing mechanism 5004;
the jacking upper magnetic sensor 5015, the jacking lower magnetic sensor 5016, the proximity sensor M5045, the proximity sensor N5024, the proximity sensor P5025, the proximity sensor N5024, the overturning upper magnetic sensor 5033, the overturning lower magnetic sensor 5035, the magnetic switch J5041 and the magnetic switch K5042 are connected with a PLC61, and the PLC61 is respectively connected with a control jacking cylinder I5014, a bucket pushing motor 5023, an overturning cylinder 5034 and a material pushing cylinder 5043;
a proximity sensor A2021 which is positioned in the robot work area and is arranged on the side edge of the roller conveying line A3005; a proximity sensor B2041 mounted on the side edge of the tail part of the roller conveying line B3004; a proximity sensor C2135 and a proximity sensor D2136 which are respectively positioned on and under the cross bar at the middle lower part of the rack III 2131; a magnetic sensor a1310 and a magnetic sensor B1311 located at both ends of the cylinder 1312; a proximity sensor J1313 located on the base of the worm screw jack 2139; a proximity sensor E2111 which is positioned in the robot work area and is arranged on the side edge of the chain conveying line A2011; the proximity sensors F2121, G2122 and H2123 are positioned at the left, middle and right positions of the side edge of the chain conveying line B2012;
the proximity sensor A2021, the proximity sensor B2041, the proximity sensor C2135, the proximity sensor D2136, the magnetic sensor A1310, the magnetic sensor B1311, the proximity sensor J1313, the proximity sensor E2111, the proximity sensor F2121, the proximity sensor G2122 and the proximity sensor H2123 are respectively connected with a PLC61, and the PLC61 is respectively connected with the control cylinder 1312, the robot 7, the motor 2137, the electromagnetic suction cup 2022 and the conveying line driving motor;
a proximity sensor k4028 and a proximity sensor L4029 located at both ends of the upper beam 4032, a magnetic sensor G4210 and a magnetic sensor H4211 located at both upper and lower ends of the lift cylinder 4024, and a magnetic sensor I4213 located on one side of the bottom of the second frame 4021;
the proximity sensor k4028, the proximity sensor L4029, the magnetic sensor G4210, the magnetic sensor H4211 and the magnetic sensor I4213 are respectively connected with a PLC61, and the PLC61 is connected with a low-level conveying line motor 4051 in the control lifting cylinder 4024, the translation cylinder 4022 and the low-level conveying line 4003 and a high-level conveying line motor 4052 in the high-level conveying line 4005;
the proximity sensor O7004 is positioned on the side of the guide wheel 7006 above the weighing roller conveying line 7001, the proximity sensor O7004 is connected with the PLC61, and the PLC61 is connected with a motor 7005 for controlling the weighing roller conveying line;
an oil pressure upper cylinder magnetic sensor 3011 and an oil pressure lower cylinder magnetic sensor 3013 mounted on the upper and lower portions of the oil cylinder of the hydraulic machine 3012; a magnetic sensor E3033 and a magnetic sensor F3034 which are arranged at the two ends of the push pin cylinder 3032; magnetic sensors C3110 and D3111 mounted on the upper and lower portions of the lift cylinder 3112; the hydraulic cylinder magnetic sensor 3011, the hydraulic cylinder magnetic sensor 3013, the magnetic sensor E3033, the magnetic sensor F3034, the magnetic sensor C3110 and the magnetic sensor D3111 are connected with the PLC61, and the PLC61 is respectively connected with the push pin control cylinder 3032, the hydraulic station 3300, the roller conveyor line B motor, the roller conveyor line A motor and the jacking cylinder 3112. The PLC61 is connected with the touch screen 1002.
The utility model discloses automatic seed all-in-one working process of unloading of sesame oil as follows:
1. manually carrying the material barrel to a low-level conveying line through a carrying handle, wherein the low-level conveying line is connected with an inlet of a lifting machine, the material barrel is conveyed to a saddle of the lifting machine through the low-level conveying line and lifted through an air cylinder, the saddle is lifted to enable the material barrel to be carried by the material barrel to ascend to the height flush with the high-level conveying line, an outlet of the lifting machine is connected with the high-level conveying line, and the material barrel is pushed to the conveying line connected with the lifting machine through a push rod;
2. after the material barrel enters the conveying line, the roller and the guide wheel are driven by the motor to enable the material barrel to stably operate, when the material barrel is conveyed to a position right below a primary feeding hopper opening, the material barrel stops moving forwards, the material enters the hopper through the climbing belt conveyor to be stored in a transition mode, and the material is controlled to fall to the material barrel through the switch of the electromagnetic butterfly valve;
3. weighing system and transfer chain closely meet, be located under the feeding system, can drive the cylinder through the motor and rotate freedom independent transport material bucket in the weighing system, can weigh out the material of appointed weight through weighing sensor after the material bucket enters into weighing system, and the material bucket is carried to manipulator gland and is placed the station after weighing, and the robot snatchs the gland on the transfer chain through anchor clamps and puts into to the material bucket in, and the robot resets the back, and the material bucket is carried to next station. Meanwhile, the gland in the gland cache line descends a gland again to enter a conveying line under the action of a screw rod lifter and an air cylinder, and the conveying line conveys the gland to a designated position grabbed by a robot;
4. after weighing, the material barrel is conveyed to a supporting table of the seed pressing machine to be aligned with the coaxial position under the hydraulic cylinder, the hydraulic cylinder descends to act on the pressing cover, the pressing cover compresses the material in the material barrel to the position below a pin hole of the material barrel, and the bolt cylinder stretches out to push out the bolt to clamp the pressing cover, so that the material is prevented from rebounding. After the hydraulic cylinder is reset, the bolt cylinder is contracted and reset, the material barrel is pushed out manually, slides to the ground through the slide carriage, and is conveyed to the pressure maintaining area by the carrier to maintain the pressure for a certain time according to the process requirement;
5. after pressure maintaining is finished, manually moving a material barrel subjected to pressure maintaining to a low-level conveying line through a carrying vehicle, wherein the low-level conveying line is connected with an inlet of a lifting machine, the material barrel is conveyed to a lifting machine supporting platform through the low-level conveying line and lifted through an air cylinder, the supporting platform is enabled to bear the material barrel and lift to the height which is flush with the high-level conveying line, an outlet of the lifting machine is connected with the high-level conveying line, and the material barrel is pushed to the conveying line connected with the lifting machine through a push rod; the material barrel is conveyed to a coaxial position on a support table of the pin unloading press by a conveying line and aligned to a position under the hydraulic cylinder, the hydraulic cylinder descends to act on the gland, the gland moves downwards and is separated from the bolt, the bolt contracts to the outer wall of the barrel under the action of a spring of the bolt, and the material barrel is pushed to the conveying line to enter the next station after the hydraulic cylinder is reset;
6. the material bucket is carried to the manipulator and is got the gland station, and the robot is grabbed the gland in the material bucket through anchor clamps and is placed the transfer chain on the appointed area, and the gland is carried directly over to the screw rod lift after that, and the screw rod lift rises and is stored in jacking to the support the gland, accomplishes the gland and retrieves. Meanwhile, after the pressing cover is taken out by the robot, the material barrel enters the next station;
7. the material bucket enters into through the transfer chain and unloads the seed district, impel the material bucket to the turn-over table in by the push rod, through the cylinder jacking effect, turn-over table and material bucket together rotate to the horizontality, the hydro-cylinder stretches out this moment, on effect and the material bucket bottom plate, constantly reach the antedisplacement along with the hydro-cylinder constantly stretches out the bottom plate, finally push out the material to the shale shaker in, the hydro-cylinder resets along with the bottom plate through the magnetism area of installing at the top, the cylinder shrink, turn-over table and material bucket reset, the push rod pushes out the material bucket to the transfer chain, accomplish and unload the seed. At the moment, the empty material barrel enters the working procedure 3 through the conveying line, and the circulation use is formed.
8. When the process adjustment or the capacity adjustment causes that the seed pressing and the seed discharging can not reach a balanced state, the material barrels are too much or not enough and the gland buffers are too much or not enough on the whole conveying chain. When the material bucket is too much on the conveying line, the material bucket can be conveyed to the empty bucket cache region through the standby slide carriage, and when the material bucket is not enough on the conveying line, the material bucket can be conveyed to the conveying line from the empty bucket cache region through the lifting machine. When the gland in the gland cache line is too much or not enough, the gland can be lifted up and down manually through the balance crane at the tail end of the cache line.

Claims (10)

1. The utility model provides an automatic seed all-in-one of unloading of sesame oil which characterized in that: the automatic nut and nut removing machine comprises a conveying line (1), a lifting machine (2), a feeding machine (3), a weighing system (4), a seed pressing machine (5), a gland stacking mechanism (6), a robot (7), a balance crane (8), a seed unloading machine (9) and an electric control system (10), wherein the lifting machine (2), the feeding machine (3), the weighing system, the seed pressing machine (5), the gland stacking mechanism (6), the robot (7), the balance crane (8), the seed unloading machine (9) and the electric control system (10) are distributed on the conveying line (1), the gland stacking mechanism (6) is a turbine screw rod jacking machine (2139) driven by a motor (2137) and arranged at the lower part of a rack III (2131), and a top plate (2138) is arranged at the top of the turbine screw rod jacking machine (2139); a plurality of air cylinders (1312) are mounted on the side portion of a third frame (2131) above the worm wheel screw jacking machine (2139), and the air cylinders (1312) are connected with horizontal bolts (2133) through bolt guide sleeves (2134).
2. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: the lifting machine (2) is arranged between a low-position conveying line (4003) and a high-position conveying line (4005) of the front section of the conveying line (1), and comprises a second rack (4021), a material platform (4212) is arranged at the bottom in the second rack (4021), first universal balls (4027) are uniformly distributed on the upper surface of the material platform (4212), first linear bearings (4026) and first guide shafts (4025) are respectively movably connected with a middle cross beam (4031) of the second rack (4021) on side wing plates on two sides of the material platform (4212), two lifting cylinders (4024) are additionally connected with an upper cross beam (4032) of the second rack (4021), translation cylinders (4022) are respectively installed on the upper cross beam (4032) of the second rack (4021), and a pushing push plate (4023) of the translation cylinders (4022) moves horizontally.
3. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: material loading machine (3) including climbing belt feeder (6001), install hopper (6002) on the support of climbing belt feeder (6001) blanking end below, hopper (6002) bottom discharge mouth is equipped with electromagnetism butterfly valve (6004) that receive PLC (61) control.
4. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: weighing system (4) be located material loading machine (3) below, this system is installed four weighing sensor (7002) bottom weighing roller transfer chain (7001) place base, weighing roller transfer chain (7001) is driven by weighing roller transfer chain motor (7005).
5. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: the seed pressing machine (5) is positioned between a roller conveying line B (3004) and a roller conveying line A (3005) in the middle section of the conveying line (1), the upper part of a support of the seed pressing machine is provided with a hydraulic machine (3012) externally connected with a hydraulic station (3300), a bearing platform (3017) is arranged below a hydraulic cylinder (3014) of the hydraulic machine (3012), and four corners of the support positioned between the hydraulic cylinder (3014) and the bearing platform (3017) are respectively provided with a pushing and marketing mechanism (3003);
the seed pressing barrel (3002) moves on the roller conveying line B (3004), the bearing platform (3017) and the roller conveying line A (3005), a bottom cover (3024) made of a metal material and capable of being taken out from an opening at the top of the barrel body is installed at the bottom of the barrel body (3021) of the seed pressing barrel (3002), a gland (3022) is movably installed inside the barrel body (3021), and four pin shaft mechanisms (3053) are arranged on the barrel wall of the barrel body (3021) corresponding to the pushing and pushing mechanism (3003);
the pin shaft mechanism comprises a pin shaft sleeve (3025), the head of the pin shaft sleeve (3025) is fixed on a mounting hole in the outer wall of the barrel body (3021), a pin shaft (3028) is movably sleeved in the pin shaft sleeve (3025), the head of the pin shaft (3028) is inserted into the barrel body (3021), limiting grooves are respectively formed in the positions, corresponding to the middle shaft wall of the pin shaft (3028) and the middle sleeve wall of the pin shaft sleeve (3025), limiting screws (3026) are radially installed on the two limiting grooves, a compression spring (3210) is installed on the periphery of the tail section of the pin shaft (3028), and a baffle (3029) and a limiting sleeve (3027) are arranged at the tail part of the pin shaft sleeve (3025);
the push pin mechanism (3003) is characterized in that four corners of the support are respectively and horizontally provided with a mounting platform (3031), a push pin cylinder (3032) is mounted on the mounting platform (3031), and a push plate I (3035) is arranged at the working end of the push pin cylinder (3032);
a ball mounting plate (3120) is mounted below the bearing platform (3017), a plurality of second universal balls (3015) are distributed on the upper surface of the ball mounting plate (3120), a jacking cylinder (3112) externally connected with a hydraulic station (3300) is arranged at the bottom of the ball mounting plate (3120), and an opening is formed in the position, corresponding to the second universal balls (3015), of the bearing platform (3017); a second guide shaft (3019) is installed at the bottom of the bearing platform (3017), and a second linear bearing (3018) is arranged at two ends of the second guide shaft (3019).
6. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: gland stacking mechanism (6) install on being located the parallel chain transfer line between cylinder transfer chain A (3005) and the cylinder transfer chain B (3004) that set up side by side, the chain transfer chain comprises chain transfer chain A (2011), chain transfer chain B (2012), chain transfer chain C (2014) end to end connection in proper order, gland stacking mechanism (6) are located chain transfer chain B (2012) top.
7. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: the robot (7) and the balance crane (8) are respectively positioned at the head end and the tail end of the chain conveying line, an electromagnetic chuck (2022) is installed on a working tentacle of the robot (7), and an electromagnetic clamp (2052) is installed at the working end of the balance crane (8).
8. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: the seed unloading machine (9) comprises a jacking mechanism (5001), a barrel pushing mechanism (5002), a turnover mechanism (5003) and a material pushing mechanism (5004);
the jacking mechanism (5001) is located below the corners of the L-shaped conveying line (1) and comprises a supporting table (5012), a universal ball III (5011) is mounted on the top surface of the supporting table (5012), a guide shaft III (5013) and a jacking cylinder I (5014) are mounted at the bottom of the supporting table (5012) respectively, and the jacking cylinder I (5014) stretches and retracts to drive the supporting table (5012) to move up and down; a plurality of square strips (5017) are well arranged on the table top of the supporting table (5012), universal balls III (5011) are arranged at the tops of the square strips (5017), and the square strips (5017) are located in a gap between a roller (5071) and a roller (5071) of the conveying line (1);
the barrel pushing mechanism (5002) is arranged above the conveying line (1) through a rack I (5047), and is provided with two reciprocating chains (5022) which are driven by a barrel pushing motor (5023) and are arranged in parallel, and a push plate (5021) is transversely arranged between the two chains (5022);
the turnover mechanism (5003) is arranged on the side edge of the conveying line (1) through a first rack (5047) and comprises a turnover table (5031) for placing the material barrel (5005), a rotary shaft (5032) is movably arranged on the turnover table (5031), a turnover cylinder (5034) is arranged between the rotary shaft (5032) and the bottom of the first rack (5047), and the turnover cylinder (5034) pushes the turnover table (5031) to turn over the material barrel (505);
the material pushing mechanism (5004) is located above the barrel pushing mechanism (5002), a material pushing oil cylinder (5043) of the material pushing mechanism is horizontally arranged above the rack I (5047), a magnet (5044) is arranged at the top end of a push rod of the material pushing oil cylinder (5043), and the material pushing oil cylinder (5043) pushes materials in the material barrel (505) through the push rod.
9. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 1, wherein: the electric control system (10) comprises a PLC (61), a sensor and a conveying line (1) connected with the PLC, a lifter (2), a feeding machine (3), a weighing system (4), a seed pressing machine (5), a gland stacking mechanism (6), a robot (7), a balance crane (8) and a seed unloading machine (9);
the sensors are respectively as follows:
the jacking upper magnetic sensor (5015) is arranged at the uppermost end of the side wall of the jacking cylinder I (5014) in the jacking mechanism (5001), and the jacking lower magnetic sensor (5016) is arranged at the lowermost end of the side wall of the jacking cylinder I (5014); a proximity sensor M (5045) is arranged on the first rack (5047) on one side of the jacking mechanism (5001); a proximity sensor N (5024) and a proximity sensor P (5025) acting on the barrel pushing mechanism (5002) are arranged on one side of the chain (5022) at intervals respectively, wherein the proximity sensor N (5024) is arranged downwards, and the proximity sensor P (5025) is arranged upwards; an upper overturning magnetic sensor (5033) arranged at the uppermost end of the side wall of an overturning air cylinder (5034) in the overturning mechanism (5003), and a lower overturning magnetic sensor (5035) arranged at the lowermost end of the side wall of the overturning air cylinder (5034); a magnetic switch J (5041) and a magnetic switch K (5042) which are arranged at the front end and the rear end of a material pushing oil cylinder (5043) in the material pushing mechanism (5004);
the device comprises a jacking upper magnetic sensor (5015), a jacking lower magnetic sensor (5016), a proximity sensor M (5045), a proximity sensor N (5024), a proximity sensor P (5025), a proximity sensor N (5024), a turning upper magnetic sensor (5033), a turning lower magnetic sensor (5035), a magnetic switch J (5041) and a magnetic switch K (5042) which are connected with a PLC (61), wherein the PLC (61) is respectively connected with and controls a jacking cylinder I (5014), a barrel pushing motor (5023), a turning cylinder (5034) and a material pushing oil cylinder (5043);
a proximity sensor A (2021) which is positioned in the robot work area and is arranged on the side of the roller conveying line A (3005); a proximity sensor B (2041) mounted on the side edge of the tail part of the roller conveying line B (3004); a proximity sensor C (2135) and a proximity sensor D (2136) which are respectively positioned on and under the cross bar at the middle lower part of the rack III (2131); a magnetic sensor A (1310) and a magnetic sensor B (1311) located at both ends of the cylinder (1312); a proximity sensor J (1313) located on the base of the worm screw jack (2139); a proximity sensor E (2111) which is positioned in the robot work area and is arranged on the side edge of the chain conveying line A (2011); the proximity sensors F (2121), G (2122) and H (2123) are positioned at the left, middle and right positions of the side edge of the chain conveying line B (2012);
the robot comprises a proximity sensor A (2021), a proximity sensor B (2041), a proximity sensor C (2135), a proximity sensor D (2136), a magnetic sensor A (1310), a magnetic sensor B (1311), a proximity sensor J (1313), a proximity sensor E (2111), a proximity sensor F (2121), a proximity sensor G (2122) and a proximity sensor H (2123), wherein the PLC (61) is respectively connected with a control cylinder (1312), a robot (7), a motor (2137), an electromagnetic suction cup (2022) and a conveyor line driving motor;
a proximity sensor k (4028) and a proximity sensor L (4029) which are positioned at both ends of the upper beam (4032), a magnetic sensor G (4210) and a magnetic sensor H (4211) which are positioned at the upper end and the lower end of the lifting cylinder (4024), and a magnetic sensor I (4213) which is positioned at one side of the bottom of the second frame (4021);
the proximity sensor k (4028), the proximity sensor L (4029), the magnetic sensor G (4210), the magnetic sensor H (4211) and the magnetic sensor I (4213) are respectively connected with the PLC (61), and the PLC (61) is connected with and controls the lifting cylinder (4024), the translation cylinder (4022), a low-position conveying line motor (4051) in the low-position conveying line (4003) and a high-position conveying line motor (4052) in the high-position conveying line (4005);
the proximity sensor O (7004) is positioned on the side edge of the guide wheel (7006) above the weighing roller conveying line (7001), the proximity sensor O (7004) is connected with the PLC (61), and the PLC (61) is connected with and controls a motor (7005) of the weighing roller conveying line;
an oil pressure upper cylinder magnetic sensor (3011) and an oil pressure lower cylinder magnetic sensor (3013) which are arranged at the upper part and the lower part of an oil cylinder of the hydraulic machine (3012); a magnetic sensor E (3033) and a magnetic sensor F (3034) which are arranged at two ends of the push pin cylinder (3032); a magnetic sensor C (3110) and a magnetic sensor D (3111) mounted on the upper and lower portions of the lift-up cylinder (3112);
cylinder magnetic sensor (3011) on the oil pressure, cylinder magnetic sensor (3013) under the oil pressure, magnetic sensor E (3033), magnetic sensor F (3034), magnetic sensor C (3110), PLC (61) is connected to magnetic sensor D (3111), PLC (61) connection control respectively promote cylinder (3032), hydraulic pressure station (3300), cylinder transfer chain B motor, cylinder transfer chain A motor and jacking cylinder (3112).
10. The automatic areca nut seed pressing and discharging all-in-one machine as claimed in claim 9, wherein: the PLC (61) is connected with the touch screen (1002).
CN202021487589.XU 2020-07-24 2020-07-24 Automatic seed pressing and discharging integrated machine for betel nuts Active CN214030591U (en)

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CN202021487589.XU CN214030591U (en) 2020-07-24 2020-07-24 Automatic seed pressing and discharging integrated machine for betel nuts

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Application Number Priority Date Filing Date Title
CN202021487589.XU CN214030591U (en) 2020-07-24 2020-07-24 Automatic seed pressing and discharging integrated machine for betel nuts

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115159140A (en) * 2022-07-25 2022-10-11 上海承厚自动化设备有限公司 Automatic tear a set of feed and advance to split and glue bucket

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115159140A (en) * 2022-07-25 2022-10-11 上海承厚自动化设备有限公司 Automatic tear a set of feed and advance to split and glue bucket

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Address after: 411100 No.6, Yunlong East Road, Yisuhe Town, Xiangtan County, Xiangtan City, Hunan Province (Tianyi demonstration area)

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Address before: 411100 No.6, Yunlong East Road, Yisuhe Town, Xiangtan County, Xiangtan City, Hunan Province (Tianyi demonstration area)

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