CN212831372U - Double-station automatic feeder - Google Patents
Double-station automatic feeder Download PDFInfo
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- CN212831372U CN212831372U CN202020936532.7U CN202020936532U CN212831372U CN 212831372 U CN212831372 U CN 212831372U CN 202020936532 U CN202020936532 U CN 202020936532U CN 212831372 U CN212831372 U CN 212831372U
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Abstract
The utility model discloses a double-station automatic feeder, which comprises a frame, a trolley component, a lifting mechanism, a translation mechanism, a material platform component and a sheet stock grabbing device; a plurality of trolley components are arranged along the horizontal moving direction of the translation mechanism respectively; the lifting mechanism is arranged on the translation mechanism and used for driving the sheet material grabbing device to lift; the translation mechanism is used for driving the lifting mechanism and the sheet material grabbing device to translate; the material platform assembly comprises a material placing platform connected with the rack; the sheet material grabbing device is used for grabbing sheet materials at the upper end of the vehicle body to the upper end of the discharging platform one by one. The utility model has the advantages that: through the cooperation of dolly subassembly and elevating system, translation mechanism and sheet stock grabbing device, can be coherent carry the blowing bench with the monolithic form with the buttress material on the dolly subassembly on, and the change of buttress material adopts the alternative form of a plurality of dolly subassemblies, does not occupy production time, has improved pay-off efficiency compared with current feeding system.
Description
Technical Field
The utility model relates to an automatic feed technical field specifically indicates a duplex position autoloader.
Background
When the conventional sheet processing and manufacturing system processes the sheet, a worker is required to convey a single sheet from a stack (formed by stacking a plurality of sheets) to a discharge table, and when the processing equipment needs to feed, the worker puts the single-layer sheet on the discharge table into the processing equipment. The mode of manual handling feeding has the defects of low efficiency and high labor intensity. Although the existing part of stacking material transfer devices can convey sheet materials on stacking materials to required stations one by one, when the stacking materials placed on a stacking material platform are used up, the feeding system needs to be suspended, the feeding system continues to operate after a worker places a new stacking material on the stacking material platform, the replacement of the stacking materials occupies production time, the feeding efficiency is reduced, and therefore a more continuous feeding system or feeding equipment is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the problems of low automation and low efficiency of the existing sheet stock feeding mode, and provides a double-station automatic feeder which comprises a frame, a trolley component, a lifting mechanism, a translation mechanism, a material platform component and a sheet stock grabbing device;
the trolley components are arranged in the horizontal moving direction of the translation mechanism respectively; each trolley component comprises a trolley body and a clamping and distributing mechanism arranged on the opposite side of the trolley body; the clamping and distributing mechanism comprises a magnetic separator and a balancing weight which are matched with each other;
the lifting mechanism is arranged on the translation mechanism and used for driving the sheet material grabbing device to lift;
the translation mechanism is arranged on the rack and used for driving the lifting mechanism and the sheet material grabbing device to translate;
the material platform assembly comprises a material placing platform connected with the rack; the discharging platform is arranged on one side of the trolley component along the horizontal moving direction of the translation mechanism;
the sheet material gripping device is arranged on the lifting mechanism and used for gripping the sheet materials at the upper end of the trolley body to the upper end of the discharging platform one by one.
Further, the vehicle body comprises a vehicle plate, a hydraulic cylinder, wheels, a vehicle rail, a guide plate, a lower bottom plate, an upper bottom plate, a movable plate, a base plate, a jacking cylinder and a universal ball; the guide plate is horizontally arranged at the lower end of the rack; the rail is perpendicular to the horizontal moving direction of the translation mechanism and is horizontally arranged at the upper end of the guide plate; the vehicle board is horizontally arranged and is matched with the vehicle rail through wheels arranged at the lower end of the vehicle board; the hydraulic cylinder is arranged in parallel to the rail, the cylinder body of the hydraulic cylinder is connected with the rack, and the telescopic rod of the hydraulic cylinder is connected with the sweep; the lower bottom plate, the movable plate and the upper bottom plate are arranged in parallel from bottom to top at intervals, the lower end of the lower bottom plate is connected with the vehicle plate, and the upper end of the lower bottom plate is connected with the movable plate through a plurality of jacking cylinders; a plurality of universal balls are arranged at the upper end of the movable plate; the upper bottom plate is connected with the lower bottom plate through a connecting block arranged between the upper bottom plate and the lower bottom plate; the upper bottom plate is provided with a plurality of ball holes for the universal balls to pass through; the base plate is laid at the upper end of the upper base plate and matched with the universal ball.
Furthermore, a plurality of positioning plates are arranged at the upper end of the upper bottom plate and positioned on the outer side of the base plate.
Furthermore, the material platform assembly also comprises a plurality of support columns, a positioning cylinder and a cylinder push sheet which are arranged at the upper end of the material placing platform; the positioning cylinder is matched with the cylinder push sheet and arranged along the edge of the material placing table.
Furthermore, a plurality of manual lifting components are arranged at the lower end of the discharging platform; each manual lifting assembly comprises a vertically arranged screw rod and two hand wheels which are opposite in spiral direction and matched with the screw rod; the upper end of the screw rod is connected with the discharging platform, and the middle of the screw rod is connected with the rack.
Further, the translation mechanism comprises a horizontal rod, a horizontal servo motor, a driving wheel, a driven wheel, a synchronous belt, a sliding frame, a shaft wheel, a horizontal guide rail, a wheel mounting seat and a motor mounting plate; the horizontal rod is arranged at the upper end of the rack in parallel to the arrangement direction of the trolley components, the horizontal servo motor is arranged at one end of the horizontal rod through a motor mounting plate, the driven wheel is arranged at the other end of the horizontal rod through a wheel mounting seat, and two ends of the synchronous belt are respectively matched with the driven wheel and a driving wheel arranged on the horizontal servo motor; the horizontal guide rail is parallel to the horizontal rod, is arranged at the upper end of the horizontal rod and is matched with the shaft wheel; the shaft wheel is arranged on the sliding frame; the sliding frame is connected with the synchronous belt; the lifting mechanism is mounted on the carriage.
Further, the translation mechanism also comprises a drag chain and a chain groove which are matched with each other; the chain groove is horizontally arranged on the horizontal rod, one end of the drag chain is connected with the chain groove, and the other end of the drag chain is connected with the sliding frame.
Further, the lifting mechanism comprises a lifting cylinder and a vertical guide rail; the cylinder body of the lifting cylinder is arranged on the sliding frame, the telescopic rod of the lifting cylinder is connected with and parallel to the vertical guide rail, and the vertical guide rail is vertically matched with the sliding frame in a sliding manner; the sheet material gripping device is arranged at the lower end of the vertical guide rail.
Further, the sheet material grabbing device comprises a sucker frame and a plurality of suckers arranged on the sucker frame.
The utility model has the advantages that: through the cooperation of dolly subassembly and elevating system, translation mechanism and sheet stock grabbing device, can be coherent carry the blowing bench with the monolithic form with the buttress material on the dolly subassembly on, and the change of buttress material adopts the alternative form of a plurality of dolly subassemblies, does not occupy production time, has improved pay-off efficiency compared with current feeding system.
Drawings
Fig. 1 is the utility model discloses duplex position autoloader's main structure schematic view.
Fig. 2 is a schematic top view of the structure of fig. 1.
Fig. 3 is a left side view of the structure of fig. 1.
Fig. 4 is a partially enlarged schematic view showing a structural change of a certain vehicle body in fig. 1.
Fig. 5 is a schematic structural diagram of the translation mechanism in fig. 1 after moving.
In the figure, a frame 1, a vehicle plate 2, a hydraulic cylinder 3, a wheel 4, a vehicle rail 5, a guide plate 6, a lower base plate 7, an upper base plate 8, a movable plate 9, a base plate 10, a jacking cylinder 11, a universal ball 12, a magnetic separator 13, a balancing weight 14, a discharging platform 15, a supporting column 16, a positioning cylinder 17, a cylinder push sheet 18, a positioning plate 19, a screw rod 20, a hand wheel 21, a horizontal rod 22, a horizontal servo motor 23, a driving wheel 24, a driven wheel 25, a synchronous belt 26, a sliding frame 27, a shaft wheel 28, a horizontal guide rail 29, a wheel mounting seat 30, a motor mounting plate 31, a drag chain 32, a chain groove 33, a lifting cylinder 34, a vertical guide rail 35 and a suction.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments.
The double-station automatic feeder shown in the figures 1-5 comprises a frame 1, a trolley assembly, a lifting mechanism, a translation mechanism, a material platform assembly and a sheet material grabbing device; a plurality of trolley components are arranged along the horizontal moving direction of the translation mechanism respectively; each trolley component comprises a trolley body and a clamping and distributing mechanism arranged on the opposite side of the trolley body; the clamping and distributing mechanism comprises a magnetic separator 13 and a balancing weight 14 which are matched, and the magnetic separator 13 and the balancing weight 14 can be connected through a matched steel wire rope and a pulley block; since the stack is formed by stacking a plurality of sheets, the suction force between the sheets is affected, and the uppermost sheet is difficult to be separated by the suction cup 36, the clamping and separating mechanism needs to be assisted. That is, when magnetic separators 13 are disposed on opposite sides of the stack, the sheets of the stack are subjected to lateral attractive forces, so that the uppermost sheet can be quickly separated from the stack, and the arrangement of the pieces allows magnetic separators 13 to descend as the height of the stack decreases.
The lifting mechanism is arranged on the translation mechanism and used for driving the sheet material gripping device to lift; the translation mechanism is arranged on the rack 1 and is used for driving the lifting mechanism and the sheet material grabbing device to translate; the material platform component comprises a material discharging platform 15 connected with the frame 1; the discharging platform 15 is arranged on one side of the trolley component along the horizontal moving direction of the translation mechanism; the sheet material gripping device is arranged on the lifting mechanism and is used for gripping the sheet materials at the upper end of the vehicle body to the upper end of the discharging platform 15 piece by piece, and the sheet material gripping device comprises a suction cup 36 frame and a plurality of suction cups 36 arranged on the suction cup 36 frame in the embodiment.
The vehicle body comprises a vehicle plate 2, a hydraulic cylinder 3, wheels 4, a vehicle rail 5, a guide plate 6, a lower bottom plate 7, an upper bottom plate 8, a movable plate 9, a backing plate 10, a jacking cylinder 11 and a universal ball 12; the guide plate 6 is horizontally arranged at the lower end of the frame 1; the rail 5 is vertical to the horizontal moving direction of the translation mechanism and is horizontally arranged at the upper end of the guide plate 6; the sweep 2 is horizontally arranged and is matched with a track 5 through a wheel 4 arranged at the lower end of the sweep; the hydraulic cylinder 3 is arranged in parallel to the rail 5, the cylinder body of the hydraulic cylinder 3 is connected with the frame 1, and the telescopic rod of the hydraulic cylinder 3 is connected with the sweep 2; the lower bottom plate 7, the movable plate 9 and the upper bottom plate 8 are arranged in parallel and at intervals from bottom to top respectively, the lower end of the lower bottom plate 7 is connected with the vehicle plate 2, and the upper end of the lower bottom plate 7 is connected with the movable plate 9 through a plurality of jacking cylinders 11; the upper end of the movable plate 9 is provided with a plurality of universal balls 12; the upper bottom plate 8 is connected with the lower bottom plate 7 through a connecting block arranged between the upper bottom plate and the lower bottom plate; a plurality of ball holes for the universal balls 12 to pass through are arranged on the upper bottom plate 8; the backing plate 10 is laid on the upper end of the upper bottom plate 8 and is matched with the universal ball 12. A plurality of positioning plates 19 are further arranged at the upper end of the upper bottom plate 8 and positioned outside the backing plate 10. The two trolley assemblies are respectively used for placing two pieces of stacking materials, and the sheet material grabbing devices grab the sheet materials on the two pieces of stacking materials in sequence; after the stack material on the first trolley component is grabbed, the sheet material grabbing device grabs the stack material on the second trolley component again, at the moment, the first trolley component can be pulled out of the station, new stack material is installed again by using auxiliary equipment such as a forklift and the like, and the first trolley component is pushed into the station for standby; and in the process of replacing the stack materials, the sheet material gripping device is not stopped, the sheet material conveying cannot be influenced by updating of the stack materials, and the sheet material conveying efficiency is ensured.
The pushing out or pushing in of the vehicle body 2 is controlled by the hydraulic cylinder 3, as shown in fig. 2, the left vehicle body 2 is in a pushed-in state, and the right vehicle body 2 is in a pushed-out state.
When the position of the stack material on the car plate 2 needs to be adjusted, the jacking cylinder 11 pushes the movable plate 9 to move upwards, so that the universal balls 12 on the movable plate 9 extend out of the upper end of the upper bottom plate 8 and are abutted against the lower end of the backing plate 10, and the backing plate 10 can easily slide in the horizontal direction to adjust the position of the stack material on the backing plate 10.
The material platform assembly also comprises a plurality of supporting columns 16, a positioning cylinder 17 and a cylinder push sheet 18 which are arranged at the upper end of the material placing platform 15; the positioning cylinder 17 and the cylinder push piece 18 are matched and arranged along the edge of the discharging platform 15. The lower end of the discharging platform 15 is provided with a plurality of manual lifting components; each manual lifting assembly comprises a vertically arranged screw rod 20 and two hand wheels 21 which are opposite in spiral direction and matched with the screw rod 20; the upper end of the screw rod 20 is connected with the discharging platform 15, and the middle part of the screw rod 20 is connected with the frame 1. The height of the discharge table 15 can be adjusted by turning the hand wheel 21.
The translation mechanism comprises a horizontal rod 22, a horizontal servo motor 23, a driving wheel 24, a driven wheel 25, a synchronous belt 26, a sliding frame 27, a shaft wheel 28, a horizontal guide rail 29, a wheel mounting seat 30 and a motor mounting plate 31; the horizontal rod 22 is arranged at the upper end of the frame 1 in parallel with the arrangement direction of the trolley components, the horizontal servo motor 23 is arranged at one end of the horizontal rod 22 through a motor mounting plate 31, the driven wheel 25 is arranged at the other end of the horizontal rod 22 through a wheel mounting seat 30, and two ends of the synchronous belt 26 are respectively matched with the driven wheel 25 and a driving wheel 24 arranged on the horizontal servo motor 23; the horizontal guide rail 29 is arranged on the upper end of the horizontal rod 22 in parallel with the horizontal rod 22 and is matched with the shaft wheel 28; the arbor wheel 28 is arranged on the carriage 27; the carriage 27 is connected to the timing belt 26; the elevating mechanism is mounted on the carriage 27. The translation mechanism further comprises a drag chain 32 and a chain groove 33 which are matched; the chain groove 33 is horizontally installed on the horizontal bar 22, and one end of the drag chain 32 is connected to the chain groove 33 and the other end is connected to the carriage 27. The horizontal servo motor 23 drives the driving wheel 24 to rotate, so as to drive the sliding frame 27 connected with the synchronous belt 26 to slide along the horizontal rod 22, and therefore, the lifting mechanism connected with the sliding frame 27 and the sheet material gripping device connected with the lifting mechanism are driven to slide along the horizontal rod 22 in the horizontal direction.
The lifting mechanism comprises a lifting cylinder 34 and a vertical guide rail 35; the cylinder body of the lifting cylinder 34 is arranged on the sliding frame 27, the telescopic rod of the lifting cylinder 34 is connected and parallel with the vertical guide rail 35, and the vertical guide rail 35 is vertically matched with the sliding frame 27 in a sliding manner; the sheet material gripping device is mounted at the lower end of the vertical guide rail 35. The lifting cylinder 34 drives the sheet material gripping device to lift through the extension and retraction of the telescopic rod of the lifting cylinder, and the sheet material gripping device (such as a sucker 36) is matched to realize the gripping and releasing of the workpiece.
Claims (9)
1. The utility model provides a duplex position autoloader which characterized in that: the device comprises a rack, a trolley assembly, a lifting mechanism, a translation mechanism, a material platform assembly and a sheet stock grabbing device;
the trolley components are arranged in the horizontal moving direction of the translation mechanism respectively; each trolley component comprises a trolley body and a clamping and distributing mechanism arranged on the opposite side of the trolley body; the clamping and distributing mechanism comprises a magnetic separator and a balancing weight which are matched with each other;
the lifting mechanism is arranged on the translation mechanism and used for driving the sheet material grabbing device to lift;
the translation mechanism is arranged on the rack and used for driving the lifting mechanism and the sheet material grabbing device to translate;
the material platform assembly comprises a material placing platform connected with the rack; the discharging platform is arranged on one side of the trolley component along the horizontal moving direction of the translation mechanism;
the sheet material gripping device is arranged on the lifting mechanism and used for gripping the sheet materials at the upper end of the trolley body to the upper end of the discharging platform one by one.
2. The double-station autoloader of claim 1, wherein: the vehicle body comprises a vehicle plate, a hydraulic cylinder, wheels, a vehicle rail, a guide plate, a lower bottom plate, an upper bottom plate, a movable plate, a base plate, a jacking cylinder and a universal ball; the guide plate is horizontally arranged at the lower end of the rack; the rail is perpendicular to the horizontal moving direction of the translation mechanism and is horizontally arranged at the upper end of the guide plate; the vehicle board is horizontally arranged and is matched with the vehicle rail through wheels arranged at the lower end of the vehicle board; the hydraulic cylinder is arranged in parallel to the rail, the cylinder body of the hydraulic cylinder is connected with the rack, and the telescopic rod of the hydraulic cylinder is connected with the sweep; the lower bottom plate, the movable plate and the upper bottom plate are arranged in parallel from bottom to top at intervals, the lower end of the lower bottom plate is connected with the vehicle plate, and the upper end of the lower bottom plate is connected with the movable plate through a plurality of jacking cylinders; a plurality of universal balls are arranged at the upper end of the movable plate; the upper bottom plate is connected with the lower bottom plate through a connecting block arranged between the upper bottom plate and the lower bottom plate; the upper bottom plate is provided with a plurality of ball holes for the universal balls to pass through; the base plate is laid at the upper end of the upper base plate and matched with the universal ball.
3. The double-station autoloader of claim 2, wherein: and a plurality of positioning plates are also arranged at the upper end of the upper bottom plate and positioned outside the base plate.
4. The double-station autoloader of claim 1, wherein: the material platform assembly also comprises a plurality of support columns, a positioning cylinder and a cylinder push sheet which are arranged at the upper end of the material placing platform; the positioning cylinder is matched with the cylinder push sheet and arranged along the edge of the material placing table.
5. The double-station autoloader of claim 4, wherein: the lower end of the discharging table is provided with a plurality of manual lifting components; each manual lifting assembly comprises a vertically arranged screw rod and two hand wheels which are opposite in spiral direction and matched with the screw rod; the upper end of the screw rod is connected with the discharging platform, and the middle of the screw rod is connected with the rack.
6. The double-station autoloader of claim 1, wherein: the translation mechanism comprises a horizontal rod, a horizontal servo motor, a driving wheel, a driven wheel, a synchronous belt, a sliding frame, a shaft wheel, a horizontal guide rail, a wheel mounting seat and a motor mounting plate; the horizontal rod is arranged at the upper end of the rack in parallel to the arrangement direction of the trolley components, the horizontal servo motor is arranged at one end of the horizontal rod through a motor mounting plate, the driven wheel is arranged at the other end of the horizontal rod through a wheel mounting seat, and two ends of the synchronous belt are respectively matched with the driven wheel and a driving wheel arranged on the horizontal servo motor; the horizontal guide rail is parallel to the horizontal rod, is arranged at the upper end of the horizontal rod and is matched with the shaft wheel; the shaft wheel is arranged on the sliding frame; the sliding frame is connected with the synchronous belt; the lifting mechanism is mounted on the carriage.
7. The double-station autoloader of claim 6, wherein: the translation mechanism further comprises a drag chain and a chain groove which are matched with each other; the chain groove is horizontally arranged on the horizontal rod, one end of the drag chain is connected with the chain groove, and the other end of the drag chain is connected with the sliding frame.
8. The double-station autoloader of claim 7, wherein: the lifting mechanism comprises a lifting cylinder and a vertical guide rail; the cylinder body of the lifting cylinder is arranged on the sliding frame, the telescopic rod of the lifting cylinder is connected with and parallel to the vertical guide rail, and the vertical guide rail is vertically matched with the sliding frame in a sliding manner; the sheet material gripping device is arranged at the lower end of the vertical guide rail.
9. The double-station autoloader of claim 8, wherein: the sheet material gripping device comprises a suction cup frame and a plurality of suction cups arranged on the suction cup frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020936532.7U CN212831372U (en) | 2020-05-28 | 2020-05-28 | Double-station automatic feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020936532.7U CN212831372U (en) | 2020-05-28 | 2020-05-28 | Double-station automatic feeder |
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| Publication Number | Publication Date |
|---|---|
| CN212831372U true CN212831372U (en) | 2021-03-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020936532.7U Active CN212831372U (en) | 2020-05-28 | 2020-05-28 | Double-station automatic feeder |
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| Country | Link |
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| CN (1) | CN212831372U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113371431A (en) * | 2021-06-25 | 2021-09-10 | 珠海格力智能装备有限公司 | Positioning and moving device and air conditioner production line with same |
| CN114952121A (en) * | 2022-07-07 | 2022-08-30 | 内蒙古工业大学 | Automatic welding part clamping device |
-
2020
- 2020-05-28 CN CN202020936532.7U patent/CN212831372U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113371431A (en) * | 2021-06-25 | 2021-09-10 | 珠海格力智能装备有限公司 | Positioning and moving device and air conditioner production line with same |
| CN114952121A (en) * | 2022-07-07 | 2022-08-30 | 内蒙古工业大学 | Automatic welding part clamping device |
| CN114952121B (en) * | 2022-07-07 | 2023-06-16 | 内蒙古工业大学 | Automatic clamping device for welding parts |
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