CN214030388U

CN214030388U - UV roller coating line large plate blanking device

Info

Publication number: CN214030388U
Application number: CN202022730839.4U
Authority: CN
Inventors: 蒋方; 贾伟; 张启练
Original assignee: Suzhou Davie Wood Industry Co ltd
Current assignee: Suzhou Davie Wood Industry Co ltd
Priority date: 2020-11-23
Filing date: 2020-11-23
Publication date: 2021-08-24
Anticipated expiration: 2030-11-23

Abstract

A UV roller coating line large plate blanking device comprises a blanking auxiliary mechanism and a discharging mechanism which are arranged aiming at a plane roller coating line, wherein the blanking auxiliary mechanism comprises a fixed frame, a discharging plate and a pulley block, and the fixed frame is arranged at the front side of the blanking direction of the plane roller coating line; the stripper plate is fixedly arranged on the fixed frame and forms an inclined angle with the fixed frame; the pulley block is provided with at least two pulleys, and the pulleys are upwards arranged at the top end; the feeding mechanism comprises a feeding frame and a baffle plate, the feeding frame is arranged on the outer side of the feeding auxiliary mechanism along the feeding direction of the plane roller coating line, and the upper surface of the feeding frame is provided with a flat placing table board; the baffle is fixedly arranged on one side of the placing table top and is parallel to the feeding direction of the plane roller coating line. The utility model discloses the simple structure who takes, low in production cost, convenient to use, efficient, safe guaranteed when operating the big board unloading, can be fine must use in the unloading operation of traditional UV roller coat line, save the technical upgrade for the enterprise and reform transform the expense.

Description

UV roller coating line large plate blanking device

Technical Field

The utility model relates to a floor processing production technical field, in particular to big board unloader of UV roller coat line.

Background

With the continuous improvement of living standard of people, the requirements on home furnishing and decoration are more and more, and the UV roller coating is popular in the coating of the home furnishing, especially the coating of wooden doors and plate furniture with the excellent performance, the UV roller coating adopts UV coating, and after the UV coating is coated, the plate is semi-cured and cured by Ultraviolet (UV).

In current UV roller coat line, to length 2440mm, width 1220mm, thickness 50 mm's panel or the panel that is close to or exceeds with it specification can be called big board, need use big board unloading in order to wait the subsequent handling after UV roller coat line's plane roller coat, current UV roller coat line do not have before the automatic transformation upgrading mostly carry big board by a plurality of workman's cooperation, realize the utility model discloses an in-process, the inventor finds that prior art has following problem at least: in the blanking process after the plane roller coating of the UV roller coating line is finished, because a large plate is wider and heavier, two or more persons are needed to slowly take the large plate down from the roller coating line, the time and labor are wasted, the labor cost is high, the efficiency is slow, and sometimes the large plate is not matched well by too heavy workers and can deflect, so that the operation of workers is unsafe.

In view of this, how to solve the problems of high labor cost, slow efficiency, insecurity and the like existing in the blanking of the existing UV roller coating line large plate becomes the subject to be researched and solved by the utility model.

Disclosure of Invention

The utility model provides a big board unloader of UV roller coat line, the human cost that exists when its purpose is solved the big board unloading of current UV roller coat line is high, efficiency is slow, unsafe scheduling problem to reduce working strength, improve work efficiency, avoid appearing the safety problem.

In order to achieve the purpose, the utility model provides a UV roller coating line big plate blanking device, which comprises a blanking auxiliary mechanism and a discharging mechanism which are arranged aiming at a plane roller coating line;

the auxiliary blanking mechanism comprises a fixing frame, a discharging plate and a pulley block, wherein

The fixing frame is arranged on the forward side of the feeding direction of the plane roller coating line;

the discharging plate is fixedly arranged on the fixing frame and forms an inclination angle with the fixing frame, and the inclination angle ranges from 35 degrees to 55 degrees;

the pulley block is provided with at least two pulleys, the pulleys are upwards arranged at the top end of one of the fixed frame or the discharging plate, and the height of the top end of each pulley is lower than that of the planar roller coating line;

the discharging mechanism comprises a discharging frame and a baffle plate, wherein

The feeding frame is arranged on the outer side of the feeding auxiliary mechanism along the feeding direction of the plane roller coating line, and the upper surface of the feeding frame is provided with a flat placing table top;

the baffle is fixedly arranged on one side of the placing table top and is parallel to the feeding direction of the plane roller coating line.

The related content of the utility model is explained as follows:

1. the utility model discloses in, through set up unloading complementary unit and drop feed mechanism in one side forward of plane roller coat line unloading direction, make UV roller coat line after the plane roller coat, can unload the big board on the blowing frame through this unloader simple and fast ground, the big board passes through the pulley automatically under the inertial action behind the conveyer belt of plane roller coat line, from the stripper of slope department slowly sliding down, then a slice piles up on the table surface of placing of blowing frame, as long as there is a workman to stand the opposite side at the baffle this moment, according to the situation of big board when automatic discharge's in-process down landing, can with hand in the same direction as the gesture with big board propelling movement to baffle department, play the effect of direction and blockking by the baffle, so that piling up of big board is more neat, just accomplished the unloading operation with drop feed mechanism transport again at last.

2. The utility model discloses in, the plank setting that mount and stripper adopted bilateral symmetry to establish forms, is provided with the backup pad of rectangle in the bottom of mount and stripper, and mount perpendicular to backup pad, stripper are an inclination with the backup pad, and the unloading complementary unit who adopts this structure simple structure, structural strength are big, low in production cost, convenient to use.

3. The utility model discloses in, the bottom of blowing frame is provided with the gyro wheel, has the locking piece in the gyro wheel, and the blowing mechanism's of being convenient for propelling movement can easily must shift the big board to other places after the dress big board.

4. The utility model discloses in, the fixed fork truck board that is provided with in below of blowing frame, the yoke of the fork truck of being convenient for inserts lifts up the blowing frame, the transport, the transfer of the big board of being convenient for.

5. The utility model discloses in, the pulley is the universal wheel, and it is convenient to get the board, and the edge that just directly follows unloading complementary unit is few at the big board volume is direct to be taken off along the same trend, can need not put on the blowing frame of edge, makes this unloading complementary unit's use more nimble.

6. The utility model discloses in, the stripper is 45 with mount inclination's size, adopts this kind of inclination, and the unloading that can be applicable to the big board of most specifications piles up, also highly agrees with very well with the use commonly used of plane roller coat line, blowing frame.

7. In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; they may be mechanically coupled, directly coupled, indirectly coupled through intervening media, coupled between two elements, or coupled in any other manner that does not materially affect the operation of the device, unless otherwise specifically limited. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

8. In the present invention, the terms "center", "upper", "lower", "axial", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional assembly relationships shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.

Because of the application of above-mentioned scheme, compared with the prior art, the utility model have following advantage and effect:

1. the above technical scheme of the utility model through set up unloading complementary unit and drop feed mechanism in one side forward of plane roller coat line unloading direction, make UV roller coat line after the plane roller coat, can unload the big board on the blowing frame through this unloader simple and fast ground, the big board passes through the pulley automatically under the inertial action behind the conveyer belt of plane roller coat line, from the stripper of slope department slowly sliding down, then a slice piles up on the table surface of placing of blowing frame, as long as there is a workman to stand the opposite side at the baffle this moment, according to the situation of big board when automatic discharge's in-process down landing, can with hand in the same direction as the gesture with big board propelling movement to baffle department, play the effect of direction and blockking by the baffle, so that piling up of big board is more neat, just accomplished the unloading operation with drop feed mechanism transport again at last. At present, the operation can be carried out by only one worker, so that the labor cost is saved, the problem of 'unmovable lifting' caused by overweight products is avoided, the working time is saved, and the production efficiency is effectively improved.

2. The above technical scheme of the utility model, because the big board is along with the plane roller coat line is automatic from assembly pulley landing to stripper, pile up on blowing frame from stripper landing again, the workman only can with playing the effect of following the situation propelling movement on one side, avoided the big board incline to injure the condition of workman and appeared, its security is secure when carrying out big board unloading.

3. The above technical scheme of the utility model, simple structure who takes, low in production cost, convenient to use can be fine must use in the unloading operation of traditional UV roller coat line, saves technical upgrade transformation expense for the enterprise.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present invention applied to a UV roller coating line;

FIG. 2 is a schematic structural diagram of an embodiment of the present invention;

fig. 3 is a schematic view of a discharging mechanism in the embodiment of the present invention.

The drawings are shown in the following parts:

1. a blanking auxiliary mechanism; 11. a fixed mount; 12. a stripper plate; 13. a pulley block; 131. a pulley; 14. supporting plate

2. A discharging mechanism; 21. a material placing frame; 211. placing a table top; 22. a baffle plate; 23. a roller; 24. a forklift plate;

3. and (4) coating a line by a plane roller.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.

As shown in fig. 1 to 3, the utility model provides a blanking device for a large plate of a UV roller coating line, which comprises a blanking auxiliary mechanism 1 and a discharging mechanism 2 arranged aiming at a plane roller coating line 3; the blanking auxiliary mechanism 1 comprises a fixed frame 11, a discharging plate 12 and a pulley block 13, wherein the fixed frame 11 is arranged on the forward side of the blanking direction of the plane roller coating line 3; the discharging plate 12 is fixedly arranged on the fixing frame 11 and forms an inclination angle with the fixing frame 11, and the inclination angle ranges from 35 degrees to 55 degrees; the pulley block 13 is provided with at least two pulleys 131, the pulleys 131 are horizontally arranged and are vertical to the blanking direction of the plane roller coating line 3, the pulleys 131 are upwards arranged at the top end of one of the fixed frame 11 or the discharging plate 12, and the top end of each pulley 131 is lower than the plane roller coating line 3; the discharging mechanism 2 comprises a discharging frame 21 and a baffle 22, wherein the discharging frame 21 is arranged on the outer side of the auxiliary discharging mechanism 1 along the discharging direction of the planar roller coating line 3, and the upper surface of the discharging frame 21 is provided with a flat placing table surface 211; the baffle 22 is fixedly arranged on one side of the placing table 211, and the baffle 22 is parallel to the feeding direction of the planar roller coating line 3.

Through the application of the above embodiment, the feeding auxiliary mechanism 1 and the feeding mechanism 2 are arranged on the forward side of the feeding direction of the plane roller coating line 3, so that after the coating of the UV roller coating line on the plane roller is finished, a large plate can be simply and quickly discharged on the discharging frame 21 through the feeding device, the large plate automatically passes through the pulley 131 under the action of inertia after passing through the conveying belt of the plane roller coating line 3, slowly slides down from the inclined discharging plate 12, and then is stacked on the placing table top 211 of the discharging frame 21 one by one, at the moment, only one worker stands on the other side of the baffle 22, according to the situation that the large plate slides down in the automatic discharging process, the large plate can be pushed to the baffle 22 by hand, the baffle 22 plays a role in guiding and blocking, so that the stacking of the large plate is more tidy, and finally the feeding mechanism 2 is transported away to finish the feeding operation.

In the above embodiment, the fixing frame 11 and the discharging plate 12 are formed by symmetrically arranging wood boards, the rectangular supporting plate 14 is arranged at the bottom of the fixing frame 11 and the bottom of the discharging plate 12, the fixing frame 11 is perpendicular to the supporting plate 14, and the discharging plate 12 and the supporting plate 14 form an inclination angle.

In the above embodiment, as shown in fig. 2, the roller 23 is arranged at the bottom of the material placing frame 21, and the roller 23 is provided with a locking block, so that the material placing mechanism 2 can push the large plate conveniently, and the large plate can be easily transferred to other places after being placed; as shown in fig. 3, a forklift plate 24 may be fixedly disposed below the material placing frame 21, so that a fork arm of a forklift can be inserted into the material placing frame 21 to lift the material placing frame, and large plates can be conveyed and transferred conveniently.

In the above embodiment, the pulleys 131 are universal wheels, so that the plate taking is convenient, the plate can be directly taken off from the edge of the auxiliary blanking mechanism 1 in a small amount, and the auxiliary blanking mechanism 1 does not need to be placed on the material placing frame 21 on the edge, so that the auxiliary blanking mechanism 1 can be used more flexibly.

The embodiment of the utility model provides an implement the flow can refer to as follows:

1. the auxiliary blanking mechanism 1 and the discharging mechanism 2 are installed in place, and the discharging frame 21 in the discharging mechanism 2 is empty;

2. when the plane roller coating line 3 works, the conveying belt on the plane roller coating line conveys the large plates in the blanking direction one by one, the large plates are contacted with the pulley 131 after exiting the plane roller coating line 3, and the large plates are in rolling fit with the pulley 131;

3. the large plate slides to the discharging plate 12 through the pulley 131, the large plate is in sliding fit with the inclined plate surface of the discharging plate 12, and the large plate slowly slides downwards to fall into the material placing frame 21;

4. in the process that the big board slips into the discharging frame 21, the baffle 22 plays a role in guiding and limiting, the big board completely slips to the position above the placing table surface 211 of the discharging frame 21, so that the discharging operation of the big board is completed, and then the steps are repeated to stack the big board on the discharging frame 21.

With respect to the above embodiments, the changes that may be made by the present invention are described as follows:

1. in the above embodiment, the discharge plate 12 is fixedly mounted on the fixing frame 11 and forms an inclination angle with the fixing frame 11, the inclination angle ranges from 35 ° to 55 °, the angle can be selected from 35 °, 40 °, 45 °, 50 ° or 55 °, preferably, the inclination angle of the discharge plate 12 and the fixing frame 11 is 45 °, and by adopting the inclination angle, the discharge plate can be suitable for blanking stacking of large plates of most specifications, and is also well matched with the common use height of the plane roller coating line 3 and the discharge frame 21.

2. In the above embodiment, the inclined plate surface of the stripper plate 12 may be an integral body, or may be composed of several separate stripper plates 12 having the same inclination angle and capable of forming the same inclined plane.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable people skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims

1. The utility model provides a big board unloader of UV roller coat line which characterized in that: comprises a blanking auxiliary mechanism (1) and a discharging mechanism (2) which are arranged aiming at a plane roller coating line;

the blanking auxiliary mechanism (1) comprises a fixed frame (11), a discharging plate (12) and a pulley block (13), wherein

The fixing frame (11) is arranged on the forward side of the feeding direction of the plane roller coating line;

the discharging plate (12) is fixedly arranged on the fixing frame (11) and forms an inclination angle with the fixing frame (11), and the range of the inclination angle is 35-55 degrees;

the pulley block (13) is provided with at least two pulleys (131), the pulleys (131) are upwards installed at the top end of one of the fixed frame (11) or the discharging plate (12), and the top end positions of the pulleys (131) are lower than the height of the plane roller coating line;

the discharging mechanism (2) comprises a discharging frame (21) and a baffle plate (22), wherein

The feeding frame (21) is arranged on the outer side of the auxiliary feeding mechanism (1) along the feeding direction of the plane roller coating line, and the upper surface of the feeding frame (21) is provided with a flat placing table top (211);

the baffle (22) is fixedly arranged on one side of the placing table top (211), and the baffle (22) is parallel to the feeding direction of the planar roller coating line.

2. The UV roller coating line big plate blanking device according to claim 1, is characterized in that: the fixing frame (11) and the discharging plate (12) are formed by symmetrically arranging wood boards, rectangular supporting plates (14) are arranged at the bottoms of the fixing frame (11) and the discharging plate (12), the fixing frame (11) is perpendicular to the supporting plates (14), and the discharging plate (12) and the supporting plates (14) are inclined.

3. The UV roller coating line big plate blanking device according to claim 1, is characterized in that: and the bottom of the material placing frame (21) is provided with a roller (23).

4. The UV roller coating line big plate blanking device according to claim 1, is characterized in that: a forklift plate (24) for inserting a forklift arm is fixedly arranged below the material placing frame (21).

5. The UV roller coating line big plate blanking device according to claim 1, is characterized in that: the pulley (131) is a universal wheel.

6. The UV roller coating line big plate blanking device according to claim 1, is characterized in that: the inclination angle of the stripper plate (12) and the fixed frame (11) is 45 degrees.